Full-automatic winding and packaging assembly line for waterproof coiled materials
By designing a fully automatic waterproof rolling and packaging assembly line, the automatic processing of waterproof rolling materials is achieved by using feeding, cutting and winding mechanisms, the problems of time-consuming, labor-intensive and low automation in the existing technology are solved, and production is improved Efficiency and automation.
Patent Information
- Application Number
- CN202421005242.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing waterproof rolling equipment requires manual operation, especially bonding polymer waterproof rolls and paper tubes, which is time-consuming and labor-intensive, and has not achieved complete automation, which increases production costs and resource waste.
A fully automatic winding and packaging assembly line of waterproof coil material is designed, including feeding mechanism, cutting mechanism and winding mechanism, and automatic transportation of waterproof coil material is realized through conveying roller assembly, conveying table, inserting groove, packaging mechanism and cutting mechanism. , cut off, wrap, pack and unload, reducing manual intervention.
It realizes fully automatic winding and packaging of waterproof coils, which reduces production costs, improves work efficiency, reduces manual operations, and improves the degree of production automation.
Smart Images

Figure CN222158061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding equipment, in particular to a fully automatic winding and packaging production line for waterproof coiled materials. Background Art
[0002] At present, the winding device for polymer waterproofing coiled materials commonly used in the prior art is to manually put a paper tube on the air shaft, and then manually turn the head to make the polymer waterproofing coiled material wrap around the paper tube half a circle, and then manually apply tape to the end of the incoming polymer waterproofing coiled material and the paper tube for bonding and connection, and then start the machine to rotate the air shaft, and the air shaft of the equipment keeps rotating to realize winding and winding. After winding to a certain number of circles, it is operated to cut and fix and package to complete a cycle. In the prior art, more manual participation is required, especially bonding the polymer waterproofing coiled material and the paper tube, which is time-consuming and labor-intensive, and the overall automation and intelligence level is not high. It is urgent to adopt an intelligent solution for transformation, cancel manual operation, improve the intelligence level and improve production efficiency;
[0003] In order to solve the above problems, a waterproof coiled material automatic winding device and method with publication number "CN 114933186 A" are disclosed, comprising a frame, a driving mechanism, a lifting mechanism, a clamping mechanism and a profiling guide mechanism, wherein the clamping mechanism comprises a clamping roller and a roller clamping member, the profiling guide assembly comprises a profiling assembly and a driving assembly, the driving assembly comprises a first driving member and a second driving member, the profiling assembly comprises a first profiling plate and a second profiling plate, the first profiling plate and the second profiling plate can form a profiling circle, the profiling circle is located above the clamping roller, the first driving member and the second driving member are respectively connected to the first profiling plate and the second profiling plate in a driving manner, the waterproof coiled material is automatically rolled up by using the device, the fully automatic rolling up of the waterproof coiled material is realized, and at the same time, the waterproof coiled material does not need to be bonded to the paper tube, the waterproof coiled material is automatically headed, guided and tightened, and the rotational torque is transmitted to the waterproof coiled material through the inflatable shaft paper transfer tube, so that the waterproof coiled material is rolled continuously to realize continuous rolling.
[0004] However, after the waterproofing coil is rolled up, it is still necessary to manually apply tape for packaging and unloading, and full automation has not been fully realized. In addition, although the prior art realizes the bonding of the waterproofing coil to the paper tube without manual labor, it is still necessary to manually put the paper tube on the inflatable shaft, which increases the production cost and also leads to waste of resources. Summary of the invention
[0005] The technical problem to be solved by the utility model is to provide a fully automatic winding and packaging production line for waterproofing coiled materials, which reduces production costs and improves the degree of full automation and work efficiency, in view of the deficiencies of the above-mentioned prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic winding and packaging production line for waterproof coiled materials, comprising a frame, on which a feeding mechanism, a cutting mechanism and a winding mechanism are arranged, characterized in that: the feeding mechanism comprises a conveying roller assembly for conveying waterproof coiled materials and a conveying platform for guiding the waterproof coiled materials and enabling them to be conveyed to the winding mechanism; the cutting mechanism comprises a cutter and a first transmission assembly capable of driving the cutter to reciprocate horizontally and perpendicularly to the feeding direction so as to enable the cutter to cut the waterproof coiled materials; the winding mechanism comprises a winding shaft with one end rotatably arranged in the frame, and an insertion groove for inserting one end of the waterproof coiled materials is arranged on the outer wall of the winding shaft; a plurality of groups of packaging mechanisms capable of approaching or moving away from the winding shaft and capable of packaging the rolled waterproof coiled materials are arranged on the side of the frame close to the winding shaft; a discharging mechanism capable of reciprocating along the winding shaft is arranged on the frame at one end of the winding shaft so as to enable the waterproof coiled materials to be unloaded.
[0007] The above technical solution is adopted: during use, the waterproof coiled material is transported to the conveying platform by the conveying roller assembly, and is guided to the winding mechanism by the conveying platform. Due to the setting of the insertion groove on the winding shaft, when the waterproof coiled material is transported, the waterproof coiled material will automatically enter the insertion groove. At this time, the winding shaft is rotated by an external driving source, thereby prompting the waterproof coiled material to be wound around the winding shaft. When the winding reaches the set number of meters, the first transmission assembly in the cutting mechanism drives the cutter to move, thereby realizing the cutting of the waterproof coiled material. When the winding is completed, the packaging mechanism moves toward the direction close to the winding shaft and starts to pack the waterproof coiled material. After the packaging is completed, the packaging mechanism moves away from the winding shaft and starts the unloading mechanism. The unloading structure can move back and forth along the winding shaft, thereby realizing the pushing out of the rolled waterproof coiled material from one end of the winding shaft, thereby realizing the automatic unloading process, realizing the automation of the whole process, without the need for manual assistance, and in addition, there is no need to set a paper tube on the winding shaft, thereby reducing production costs.
[0008] A further configuration of the utility model is that: an export groove is provided at the other end of the frame away from the insertion groove, the export groove is communicated with the insertion groove, and the export groove extends to the outside of the winding shaft, and the insertion groove is provided in the winding shaft and extends in the axial direction of the shaft body.
[0009] The above technical solution is adopted: during use, through the setting of the insertion groove and the export groove, when the waterproof membrane is transported through the transmission roller assembly and the conveyor platform in sequence, the waterproof membrane can automatically enter the insertion groove, and the winding shaft is driven to rotate by an external driving source to realize the winding of the waterproof membrane. After being packaged by the packaging mechanism, the unloading mechanism automatically unloads the waterproof membrane. Due to the setting of the export groove, part of the waterproof membrane located in the insertion groove can be unloaded smoothly without being blocked, thereby realizing the completion of automatic unloading of the waterproof membrane.
[0010] The utility model is further configured as follows: a first sliding groove for moving the cutter is provided on the conveying platform, the first transmission assembly includes a first chain located below the first sliding groove, first transmission gears meshing with the first chain are provided at both ends of the first chain, and a first driving motor is provided on one of the first transmission gears, a first connecting block connected to the first chain is provided at the bottom of the cutter, at least one first sliding rod is provided on one side of the first chain, both ends of the first sliding rod are connected to the frame, a mounting plate is provided on the side of the first connecting block close to the first sliding rod, a first sliding block is provided on the mounting plate, and the first sliding block is sleeved on the first sliding rod through a through hole provided on the first sliding block.
[0011] The above technical solution is adopted: during use, when the waterproof membrane needs to be cut, the first drive motor is started to drive the first transmission gear to rotate, thereby prompting the first chain to operate, so that the first connecting block connected to the first chain moves with the first chain, thereby driving the cutter to move back and forth along the first sliding groove to complete the cutting of the waterproof membrane. At the same time, the sliding effect of the cutter is further improved by the arrangement of the first sliding rod, the mounting plate and the first sliding block.
[0012] The utility model is further configured as follows: a conveying frame is provided on the side of the conveying platform close to the winding shaft, and the conveying frame is rotatably arranged in the frame; a first traction roller is provided on the side of the conveying frame close to the conveying platform, and a plurality of groups of first conveying wheels distributed at intervals are provided on the side away from the conveying platform, a first conveying belt is provided between the first traction roller and the first conveying wheel, the conveying frame is provided with a belt pressure wheel shaft between the first traction roller and the first conveying wheel, and a belt pressure wheel is provided on the belt pressure wheel shaft corresponding to each of the first conveying belts.
[0013] The above technical solution is adopted: through the setting of the conveying frame, when the waterproofing coiled material reaches the conveying frame, the external driving source drives the first traction roller to rotate, and the first traction roller and the first conveying wheel are linked with the first conveying belt, so that the conveying frame can deliver the waterproofing coiled material into the insertion groove, and then reel it up through the reeling shaft. At the same time, through the setting of the belt pressure wheel, the appropriate tension of the belt is maintained to improve the transmission efficiency.
[0014] A further configuration of the utility model is that swing arm pins are respectively provided at both ends of the conveying frame and close to the winding shaft, and a first cylinder is provided on the frame close to both ends of the conveying frame, the output end of the first cylinder is connected to the swing arm pin, and an angle is formed between the first cylinder and the conveying frame, so that the first cylinder can drive the conveying frame to swing.
[0015] The above technical solution is adopted: through the setting of the swing arm pin and the first cylinder, when the waterproof membrane passes through one end of the conveying frame and is inserted into the winding shaft for winding, the first cylinder is started, and the conveying frame can be driven to swing downward through the swing arm pin, thereby not affecting the winding of the waterproof membrane, so that the waterproof membrane can be stably wound up by the winding shaft.
[0016] The utility model is further configured as follows: a first flattening mechanism is provided above the conveying frame, the first flattening mechanism includes several groups of second cylinders, a material receiving pressure plate is provided at the output end of the second cylinder, and the material receiving pressure plate can flatten the waterproof coiled material when it is conveyed on the conveying frame; a second flattening mechanism is provided above the first sliding groove, the second flattening mechanism includes a third cylinder, a cutting pressure rod is connected to the output end of the third cylinder, and a second sliding groove for the cutting knife to pass through is provided at the bottom of the cutting pressure rod.
[0017] The above technical solution is adopted: through the setting of the first flattening mechanism, when the waterproof roll is conveyed to the conveying rack, starting the second cylinder can drive the material receiving pressure plate to move downward, so that the waterproof roll can be flattened to ensure the flatness of the waterproof roll during the winding process, and the waterproof roll will not be wrinkled or loose; in addition, through the second flattening mechanism, when the waterproof roll is cut, the third cylinder is started to drive the cutting pressure rod to move downward, thereby limiting the waterproof roll and ensuring that the waterproof roll will not be displaced. At the same time, the setting of the second sliding groove will not cause the cutting pressure rod to interfere with the cutting knife.
[0018] The utility model is further configured as follows: the packaging mechanism includes a movable frame located at a side of the winding shaft away from the conveying platform, the movable frame is provided with a first fixed plate, a second transmission assembly that can cause the first fixed plate to approach or move away from the winding shaft is provided between the first fixed plate and the movable frame, a roller bracket that can swing up and down is provided on one side of the first fixed plate, a bracket fixing shaft is provided between the roller bracket and the first fixed plate, a packaging roller is rotatably provided on the roller bracket close to the winding shaft, a tape sleeve for tape installation is provided on the other side of the first fixed plate away from the roller bracket, a tape pressure wheel for guiding the tape is rotatably provided on the first fixed plate at the side of the tape sleeve close to the winding shaft, a tape auxiliary wheel is provided on the tape pressure wheel, an air blowing pipe is provided on the first fixed plate at the rear side of the tape pressure wheel, and a tape cutting knife is extended from the roller bracket to the front of the tape pressure wheel.
[0019] The above technical solution is adopted: when it is necessary to pack the waterproof coiled material after the winding is completed, the second transmission assembly is used to prompt the first fixed plate to move towards the waterproof coiled material, and the packing roller contacts the material roll first. At this time, the roller bracket will swing upward, and the tape on the tape shaft sleeve will be led between the tape pressing wheel and the tape auxiliary wheel, and the tape pressing wheel will press the tape. Under the blowing action of the blowing pipe, the joint of the tape is located at the tape auxiliary wheel for packaging and waiting. When the tape pressing wheel contacts the material roll, the tape will be attached to the material roll. As the winding shaft rotates, the tape wraps and packs the material roll. When the tape is wound a certain number of times, the second transmission assembly drives the first fixed plate to move away from the winding shaft. At this time, since the packing roller is no longer in contact with the material roll, the roller bracket will swing downward to reset, and the tape cutting knife will be driven to swing downward to cut the tape in, thereby completing the packaging of the waterproof coiled material, further improving automation and work efficiency.
[0020] A further configuration of the utility model is that the second transmission assembly includes a first connecting plate, a first guide rail is provided on the first connecting plate, a second sliding block is provided on the first guide rail, the top of the second sliding block is connected to the first fixed plate, and a fourth cylinder is provided on the first connecting plate, and the output end of the fourth cylinder is connected to the first fixed plate.
[0021] The above-mentioned technical solution is adopted: through the setting of the first connecting plate, the first guide rail, the second sliding block and the fourth cylinder, the first connecting plate is preferably set in an "L" shape, which is convenient for the installation of the fourth cylinder and the first fixed plate, so that the fourth cylinder drives the first fixed plate more smoothly. During use, by starting the fourth cylinder, the first fixed plate can be driven to reciprocate along the first guide rail through the second sliding block, thereby prompting the packaging roller and the tape pressure wheel to contact the material roll, thereby realizing the tape wrapping and packaging of the material roll.
[0022] A further arrangement of the utility model is that the unloading mechanism includes a discharge seat which is sleeved on the winding shaft and can reciprocate along the winding shaft, and a block connected to the discharge seat, a through hole is provided in the middle of the block, so that the winding shaft can pass through the block, two sets of second guide rails which are relatively arranged are provided in the frame below the discharge seat, a third sliding block is provided on the second guide rail, the top of the third sliding block is connected to the bottom of the discharge seat, a second chain is provided between the second guide rails, second transmission gears are linked at both ends of the second chain, and a second driving motor is provided on the second transmission gear, a second connecting block is provided at the bottom of the discharge seat, and the bottom of the second connecting block is connected to the second chain.
[0023] The above technical solution is adopted: through the setting of the unloading seat and the stop block, when the waterproof membrane is rolled up and needs to be unloaded, by starting the second drive motor, the second transmission gear and the second chain are linked, so that the second connecting block connected to the second chain can drive the unloading seat to move, thereby prompting the stop block to push the material roll from the winding shaft to realize automatic unloading. At the same time, due to the setting of the second guide rail and the third sliding block, the sliding effect of the unloading seat is further improved.
[0024] A further arrangement of the utility model is that: an end of the winding shaft away from the connection with the frame is provided with a material receiving pressure arm assembly, the material receiving pressure arm assembly includes an axis head that can be connected to the winding shaft and a fifth cylinder that can drive the axis head to connect or separate from the winding shaft, a bearing is provided in the axis head, a swing plate is provided between the fifth cylinder and the frame, one end of the swing plate is rotatably connected to the frame, and the other end is connected to the fifth cylinder, a sixth cylinder is provided between the swing plate and the frame, the sixth cylinder forms an angle with the swing plate, thereby enabling the sixth cylinder to drive the swing plate to swing up and down.
[0025] The above technical solution is adopted: through the setting of the material receiving pressure arm assembly, during the winding process, the winding shaft can maintain uniform pressure to avoid wrinkles or deviations in the material and ensure the neatness of the material operation. At the same time, due to the setting of the fifth cylinder and the shaft head, when unloading is required, the fifth cylinder first drives the shaft head to separate from the winding shaft, and then the sixth cylinder contracts, driving the swing plate to swing upward, so that the material receiving pressure arm assembly will not affect the unloading mechanism to unload the material roll.
[0026] The utility model is further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0028] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0029] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle.
[0030] Figure 4 It is a schematic diagram of the structure of the cutting mechanism and the material receiving and pressing arm assembly of the utility model.
[0031] Figure 5 This is a schematic diagram of the structure of the conveying frame of the utility model.
[0032] Figure 6 It is a schematic diagram of the structure of the reel of the utility model.
[0033] Figure 7It is a schematic diagram of the packaging mechanism structure of the utility model.
[0034] Figure 8 It is a schematic diagram of the structure of the packaging mechanism of the utility model from different viewing angles.
[0035] Fig. 9 It is a schematic diagram of the structure of the feeding mechanism of the utility model.
[0036] Fig.10 It is a structural schematic diagram of the material supporting mechanism and the material moving mechanism of the utility model.
[0037] Fig.11 This is a schematic diagram of the conveying roller assembly and the driving structure of the utility model.
[0038] Description of reference numerals: frame 1, first cylinder 11;
[0039] Feeding mechanism 2, conveying roller assembly 21, rotating roller 211, pressing roller 212, seventh cylinder 213, conveying platform 22, first sliding groove 221, conveying frame 23, first traction roller 231, first conveying wheel 232, first conveying belt 233, belt pressure wheel shaft 234, belt pressure wheel 235, swing arm pin 236, first flattening mechanism 24, second cylinder 241, receiving pressing plate 242;
[0040] Cutting mechanism 3, cutter 31, first connecting block 311, mounting plate 312, first sliding block 313, first transmission assembly 32, first chain 321, first transmission gear 322, first driving motor 323, first sliding rod 33, second flattening mechanism 34, third cylinder 341, cutting pressure rod 342, second sliding slot 342a;
[0041] Rewinding mechanism 4, rewinding shaft 41, inserting slot 411, leading slot 412, connecting slot 413, receiving material pressing arm assembly 42, shaft head 421, fifth cylinder 422, swing plate 423, sixth cylinder 424;
[0042] Packing mechanism 5, movable frame 51, first fixed plate 52, roller bracket 521, packing roller 521a, tape cutting knife 521b, bracket fixing shaft 522, tension spring shaft 523, tape shaft sleeve 524, tape pressing wheel 525, tape auxiliary wheel 525a, blowing pipe 526, second transmission assembly 53, first connecting plate 531, first guide rail 532, second sliding block 533, fourth cylinder 534;
[0043] Unloading mechanism 6, unloading seat 61, second connecting block 611, stopper 62, through hole 621, second guide rail 63, third sliding block 64, second chain 65, second transmission gear 66, second driving motor 67;
[0044] The supporting mechanism 7, the support frame 71, the mini double-acting cylinder 711, the second sliding rod 72, the fourth sliding block 73, the second connecting plate 74, the mounting seat 741, the supporting shaft 741a, the supporting plate 741b, and the supporting roller 741c;
[0045] Material transfer mechanism 8, material transfer frame 81, material transfer roller 82. DETAILED DESCRIPTION
[0046] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
[0047] like Figure 1-11 The fully automatic winding and packaging production line of waterproof coiled materials shown in the figure comprises a frame 1, on which a feeding mechanism 2, a cutting mechanism 3 and a winding mechanism 4 are arranged, wherein the feeding mechanism 2 comprises a conveying roller assembly 21 for conveying the waterproof coiled materials and a conveying platform 22 for guiding the waterproof coiled materials and enabling them to be conveyed to the winding mechanism 4; the cutting mechanism 3 comprises a cutting knife 31 and a first transmission assembly 32 capable of driving the cutting knife 31 to reciprocate horizontally and perpendicularly to the feeding direction so as to enable the cutting knife 31 to cut the waterproof coiled materials; Figure 6 The winding mechanism 4 shown includes a winding shaft 41 with one end rotatably arranged in the frame 1, an insertion groove 411 for inserting one end of the waterproof membrane is provided on the outer wall of the winding shaft 41, and an outlet groove 412 is provided at the other end of the frame 1 away from the insertion groove 411, the outlet groove 412 is communicated with the insertion groove 411, and the outlet groove extends to the outside of the winding shaft 41, the insertion groove 411 is arranged in the winding shaft 41 and extends in the axial direction of the shaft body; a plurality of groups of packing mechanisms 5 are provided on the side of the frame 1 close to the winding shaft 41, which can approach or move away from the winding shaft 41 and can pack the wound waterproof membrane; a unloading mechanism 6 is provided at one end of the winding shaft 41 of the frame 1, which can move back and forth along the winding shaft 41, thereby prompting the waterproof membrane to be unloaded.
[0048] like Figure 2-3The conveyor platform 22 shown is provided with a first sliding groove 221 for the cutter 31 to move, and the first transmission assembly 32 includes a first chain 321 located below the first sliding groove 221, and first transmission gears 322 meshing with the first chain 321 are provided at both ends of the first chain 321, and a first driving motor 323 is provided on one of the first transmission gears 322, and a first connecting block 311 connected to the first chain 321 is provided at the bottom of the cutter 31, and at least one first sliding rod 33 is provided on one side of the first chain 321, and the two ends of the first sliding rod 33 are connected to the frame 1, and a mounting plate 312 is provided on the first connecting block 311 close to the first sliding rod 33, and a first sliding block 313 is provided on the mounting plate 312, and the first sliding block 313 is sleeved on the first sliding rod 33 by a through hole provided on the first sliding block 313.
[0049] like Figure 3-5 The conveying platform 22 shown in the figure is provided with a conveying frame 23 on the side close to the winding shaft 41, and the conveying frame 23 is rotatably arranged in the frame 1; the conveying frame 23 is provided with a first traction roller 231 on the side close to the conveying platform 22, and a plurality of groups of first conveying wheels 232 are provided on the side away from the conveying platform 22, and a first conveying belt 233 is provided between the first traction roller 231 and the first conveying wheel 232, and the conveying frame 23 is provided with a belt pressure wheel shaft 234 between the first traction roller 231 and the first conveying wheel 232, and a belt pressure wheel 235 is provided on the belt pressure wheel shaft 234 corresponding to each of the first conveying belts 233; Figure 2 , 5 The conveying frame 23 shown in the figure is respectively provided with swing arm pins 236 at both ends and near the winding shaft 41, and the frame 1 is provided with a first cylinder 11 near both ends of the conveying frame 23, the output end of the first cylinder 11 is connected to the swing arm pin 236, and an angle is formed between the first cylinder 11 and the conveying frame 23, so that the first cylinder 11 can drive the conveying frame 23 to swing.
[0050] like Figure 2 The first flattening mechanism 24 is provided above the conveying frame 23 shown in the figure. The first flattening mechanism 24 includes a plurality of groups of second cylinders 241. The output end of the second cylinder 241 is provided with a receiving pressing plate 242. The receiving pressing plate 242 can flatten the waterproofing coiled material when it is conveyed on the conveying frame 23. Figure 3 A second flattening mechanism 34 is provided above the first sliding groove 221 shown, and the second flattening mechanism 34 includes a third cylinder 341. The output end of the third cylinder 341 is connected to a cutting pressure rod 342. Preferably, at least two third cylinders 341 are provided, and are relatively arranged at both ends of the cutting pressure rod 342 to improve the stability of driving the cutting pressure rod 342. A second sliding groove 342a is provided at the bottom of the cutting pressure rod 342 for the cutter 31 to pass through.
[0051] like Figure 7-8The packaging mechanism 5 shown includes a movable frame 51 located on the side of the winding shaft 41 away from the conveying platform 22, a first fixed plate 52 is provided on the movable frame 51, a second transmission assembly 53 is provided between the first fixed plate 52 and the movable frame 51, which can cause the first fixed plate 52 to approach or move away from the winding shaft 41, a roller bracket 521 that can swing up and down is provided on one side of the first fixed plate 52, a bracket fixing shaft 522 is provided between the roller bracket 521 and the first fixed plate 52, and a packaging roller 521a is rotatably provided on the side of the roller bracket 521 close to the winding shaft 41, preferably, the first fixed plate 52 is located behind the roller bracket 521 and is provided with a tension spring shaft 523, and a tension spring (not shown in the figure) is provided between the tension spring shaft 523 and the roller bracket 521, so that when the packaging roller 521a contacts the material roll, the roller bracket 521 is urged to move upward When swinging, the tension spring is stretched. When the packing roller 521a is separated from the material roll, the tension spring can ensure that the roller bracket 521 is driven to swing downward for reset; a tape shaft sleeve 524 for installing the tape is provided on the other side of the first fixed plate 52 away from the roller bracket 521, and a tape pressing wheel 525 for guiding the tape is rotatably provided on the first fixed plate 52 at the side of the tape shaft sleeve 524 close to the reel-up shaft 41, and a tape auxiliary wheel 525a is provided on the tape pressing wheel 525. The first fixed plate 52 is provided with an air blowing pipe 526 at the rear side of the tape pressing wheel 525, and a tape cutting knife 521b is extended from the roller bracket 521 to the front of the tape pressing wheel 525. Preferably, the bottom of the movable frame 51 is slidably connected to the bottom surface of the frame 1, so that the movable frame 51 can be adjusted according to the material rolls of different sizes to improve adaptability.
[0052] like Figure 8 The second transmission assembly 53 shown includes a first connecting plate 531, a first guide rail 532 is provided on the first connecting plate 531, a second sliding block 533 is provided on the first guide rail 532, the top of the second sliding block 533 is connected to the first fixed plate 52, and a fourth cylinder 534 is provided on the first connecting plate 531, and the output end of the fourth cylinder 534 is connected to the first fixed plate 52.
[0053] like Figure 9-10 The unloading mechanism 6 shown includes a discharge seat 61 which is sleeved on the winding shaft 41 and can reciprocate along the winding shaft 41, and a stopper 62 connected to the discharge seat 61. A through hole 621 is provided in the middle of the stopper 62, so that the winding shaft 41 can pass through the stopper 62. Two sets of second guide rails 63 which are arranged opposite to each other are provided in the frame 1 below the discharge seat 61. A third sliding block 64 is provided on the second guide rail 63. The top of the third sliding block 64 is connected to the bottom of the discharge seat 61. A second chain 65 is provided between the second guide rails 63. The two ends of the second chain 65 are linked with a second transmission gear 66, and a second driving motor 67 is provided on the second transmission gear 66. A second connecting block 611 is provided at the bottom of the discharge seat 61. The bottom of the second connecting block 611 is connected to the second chain 65.
[0054] In addition, it is preferred that Fig.10 The unloading end of the unloading mechanism 6 shown in the figure is provided with a supporting mechanism 7, and the supporting mechanism 7 includes a supporting frame 71 connected to the frame 1 at the unloading end, two second sliding rods 72 are provided in the supporting frame 71, and a fourth sliding block 73 is slidably provided on the second sliding rod 72, and a second connecting plate 74 is provided between the fourth sliding blocks 73, and a mutually symmetrical mounting seat 741 is provided on the second connecting plate 74, and a supporting shaft 741a is provided between the mounting seats 741, and supporting plates 741b are symmetrically provided at both ends of the supporting shaft 741a, and a supporting roller 74 is provided between the supporting plates 741b. 1c, a mini compound cylinder 711 is provided on the side of the support frame 71 away from the frame 1, and its output end is connected to the second connecting plate 74; a material moving mechanism 8 is provided on the side of the supporting mechanism 7 away from the frame 1, and the material moving mechanism 8 includes a material moving frame 81, and a plurality of material moving rollers 82 are provided on the material moving frame 81. When the unloading mechanism 6 pushes the material roll down and falls onto the supporting roller 741c, the mini compound cylinder 711 can be started to drive the supporting plate 741b to move back and forth along the second sliding rod 72 through the fourth sliding block 73, thereby bringing the material roll to the material moving mechanism 8 for easy material moving.
[0055] like Figure 4 The winding shaft 41 shown is provided with a material receiving pressure arm assembly 42 at one end away from the connection with the frame 1. Preferably, the winding shaft 41 is provided with a connecting groove 413 for connecting the material receiving pressure arm assembly 42 at one end of the outlet groove 412. The material receiving pressure arm assembly 42 includes an axis head 421 that can be connected to the winding shaft 41 and a fifth cylinder 422 that can drive the axis head 421 to connect or separate from the winding shaft 41. A bearing is provided in the axis head 421. A swing plate 423 is provided between the fifth cylinder 422 and the frame 1. One end of the swing plate 423 is rotatably connected to the frame 1, and the other end is connected to the fifth cylinder 422. A sixth cylinder 424 is provided between the swing plate 423 and the frame 1. The sixth cylinder 424 forms an angle with the swing plate 423, so that the sixth cylinder 424 can drive the swing plate 423 to swing up and down.
[0056] The specific structure of the conveying roller assembly 21 is as follows: Fig.11 As shown, it includes a rotating roller 211, a pressing roller 212 is arranged above the rotating roller 211, and a seventh cylinder 213 is arranged at both ends of the pressing roller 212 to drive the pressing roller 212 to approach or move away from the rotating roller 211; in addition, the rotating roller 211, the first traction roller 231 and one end of the winding shaft 41 are all provided with a driving structure that can drive them to rotate, as shown in the attached Fig.11 As shown above, transmission is achieved through a transmission structure of a motor, a sprocket and a transmission belt (not shown in the figure). You can also refer to the driving structure in a conventional design, which will not be elaborated here.
[0057] During use of the utility model, the waterproof coiled material is transported to the conveying platform 22 by the conveying roller assembly 21, and is guided to the conveying frame 23 by the conveying platform 22. When the waterproof coiled material arrives at the conveying frame 23, the external driving source drives the first traction roller 231 to rotate, and the first conveying belt 233 is linked between the first traction roller 231 and the first conveying wheel 232, so that the conveying frame 23 can automatically feed the waterproof coiled material into the insertion groove 411, and the reel 41 is driven to rotate by the external driving source, and the waterproof coiled material will start to wrap around the outer wall of the reel 41, so as to realize the reeling of the waterproof coiled material. When the waterproofing coiled material is rolled up to a set number of meters, the first driving motor 323 is started to drive the first transmission gear 322 to rotate, thereby prompting the first chain 321 to operate, so that the first connecting block 311 connected to the first chain 321 moves along the first chain 321, thereby driving the cutter 31 to move back and forth along the first sliding groove 221 to complete the cutting of the waterproofing coiled material. After the rolling is completed, the second transmission assembly 53 is used to prompt the first fixing plate 52 to move toward the waterproofing coiled material, and the packing roller 521a first contacts the material roll. At this time, the roller bracket 52 1 will swing upward, and the tape on the tape sleeve 524 will be led between the tape pressing wheel 525 and the tape auxiliary wheel 525a, and the tape pressing wheel 525 will press the tape. Under the blowing action of the blowing pipe 526, the joint of the tape is located at the tape auxiliary wheel 525a for packaging and waiting. When the tape pressing wheel 525 contacts the material roll, the tape will stick to the material roll. As the reel 41 rotates, the tape wraps and packs the material roll. When the tape is wound a certain number of times, the second transmission assembly 53 drives the first fixed plate 52 to move away from the reel 41. At this time, since the packaging roller 521a is not When it contacts the material roll again, the roller bracket 521 will swing downward to reset, and at this time it will drive the tape cutting knife 521b to swing downward to cut the tape in, thereby completing the packaging of the waterproof membrane. Finally, the fifth and sixth cylinders 424 are used to separate the material receiving pressure arm assembly 42 from the winding shaft 41, and then by starting the second drive motor 67, the second transmission gear 66 and the second chain 65 are linked, so that the second connecting block 611 connected to the second chain 65 can drive the unloading seat 61 to move, so that the blocking block 62 can smoothly push the material roll from the winding shaft 41 to realize automatic unloading.
Claims
1. A fully automatic winding and packaging production line for waterproofing coiled materials, comprising a frame on which a feeding mechanism, a cutting mechanism, and a winding mechanism are provided, characterized in that: The feeding mechanism includes a conveying roller assembly for transmitting the waterproof roll and a conveying platform for guiding the waterproof roll and enabling it to be transmitted to the winding mechanism; the cutting mechanism includes a cutter and a first transmission assembly that can drive the cutter to move back and forth horizontally and perpendicularly to the feeding direction, so that the cutter can cut the waterproof roll; the winding mechanism includes a winding shaft that is rotatably arranged in the frame at one end, and an insertion groove for inserting one end of the waterproof roll is provided on the outer wall of the winding shaft; the frame is provided with several groups of packaging mechanisms that can approach or move away from the winding shaft and can pack the wound waterproof roll at one end of the winding shaft; the frame is provided with a discharge mechanism at one end of the winding shaft that can move back and forth along the winding shaft, thereby prompting the waterproof roll to be unloaded.
2. The fully automatic winding and packaging production line for waterproof membrane according to claim 1 is characterized by: The insertion slot is provided with an export slot at the other end of the frame away from the insertion slot. The export slot and the insertion slot are communicated with each other, and the export slot extends to the outside of the winding shaft. The insertion slot is provided in the winding shaft and extends in the axial direction of the shaft body.
3. The fully automatic winding and packaging production line for waterproof membrane according to claim 2, characterized in that: The conveyor table is provided with a first sliding groove for the cutter to move, the first transmission assembly includes a first chain located below the first sliding groove, first transmission gears meshing with the first chain are provided at both ends of the first chain, and a first driving motor is provided on one of the first transmission gears, a first connecting block connected to the first chain is provided at the bottom of the cutter, at least one first sliding rod is provided on one side of the first chain, both ends of the first sliding rod are connected to the frame, a mounting plate is provided on the side of the first connecting block close to the first sliding rod, a first sliding block is provided on the mounting plate, and the first sliding block is sleeved on the first sliding rod through a through hole provided on the first sliding block.
4. The fully automatic winding and packaging production line for waterproof membrane according to claim 3 is characterized by: A conveying frame is provided on the side of the conveying platform close to the winding shaft, and the conveying frame is rotatably arranged in the frame; a first traction roller is provided on the side of the conveying frame close to the conveying platform, and a plurality of groups of first conveying wheels are provided on the side away from the conveying platform. A first conveying belt is provided between the first traction roller and the first conveying wheel, and a belt pressure wheel shaft is provided on the conveying frame between the first traction roller and the first conveying wheel, and a belt pressure wheel is provided on the belt pressure wheel shaft corresponding to each of the first conveying belts.
5. The fully automatic winding and packaging production line for waterproof membranes according to claim 4 is characterized by: Swing arm pins are respectively provided at both ends of the conveying frame and near the winding shaft. A first cylinder is provided on the frame near both ends of the conveying frame. The output end of the first cylinder is connected to the swing arm pin, and an angle is formed between the first cylinder and the conveying frame, so that the first cylinder can drive the conveying frame to swing.
6. The fully automatic winding and packaging line for waterproofing membranes according to claim 5, characterized in that: A first flattening mechanism is provided above the conveying rack, and the first flattening mechanism includes several groups of second cylinders. A material receiving pressure plate is provided at the output end of the second cylinder, and the material receiving pressure plate can flatten the waterproof roll when it is conveyed on the conveying rack; a second flattening mechanism is provided above the first sliding groove, and the second flattening mechanism includes a third cylinder. A cutting pressure rod is connected to the output end of the third cylinder, and a second sliding groove for the cutter to pass through is provided at the bottom of the cutting pressure rod.
7. The fully automatic winding and packaging production line for waterproof membranes according to any one of claims 1 to 6, characterized in that: The cam is provided with a first plate, and a second plate is provided between the first plate and the movable frame, so as to enable the first fixed plate to approach or move away from the reel. A roller bracket is provided on one side of the first fixed plate, and a bracket fixing shaft is provided between the roller bracket and the first fixed plate. A packing roller is provided for rotating on one side of the roller bracket close to the reel. A tape sleeve for installing the tape is provided on the other side of the first fixed plate away from the roller bracket. A tape pressure roller for guiding the tape is rotated on the first fixed plate at the side of the tape sleeve close to the reel. A tape auxiliary wheel is provided on the tape pressure roller. An air blowing pipe is provided on the rear side of the tape pressure roller. A tape cutting knife is extended from the roller bracket to the front of the tape pressure roller.
8. The fully automatic winding and packaging production line for waterproof membranes according to claim 7, characterized in that: The second transmission assembly includes a first connecting plate, a first guide rail is provided on the first connecting plate, a second sliding block is provided on the first guide rail, the top of the second sliding block is connected to the first fixed plate, and a fourth cylinder is provided on the first connecting plate, and the output end of the fourth cylinder is connected to the first fixed plate.
9. The fully automatic winding and packaging production line for waterproof membranes according to any one of claims 1 to 6, characterized in that: The unloading mechanism includes a unloading seat which is sleeved on the winding shaft and can reciprocate along the winding shaft, and a block connected to the unloading seat. A through hole is provided in the middle of the block, so that the winding shaft can pass through the block. Two sets of second guide rails are relatively arranged below the unloading seat in the frame, and a third sliding block is provided on the second guide rail. The top of the third sliding block is connected to the bottom of the unloading seat. A second chain is provided between the second guide rails. The two ends of the second chain are linked with a second transmission gear, and the second transmission gear is provided with a second driving motor. A second connecting block is provided at the bottom of the unloading seat, and the bottom of the second connecting block is connected to the second chain.
10. The fully automatic winding and packaging production line for waterproof membranes according to claim 9, characterized in that: The end of the winding shaft away from the connection with the frame is provided with a material receiving pressure arm assembly, and the material receiving pressure arm assembly includes an axis head that can be connected to the winding shaft and a fifth cylinder that can drive the axis head to connect or separate from the winding shaft, a bearing is provided in the axis head, and a swing plate is provided between the fifth cylinder and the frame, one end of the swing plate is rotatably connected to the frame, and the other end is connected to the fifth cylinder, and a sixth cylinder is provided between the swing plate and the frame, and the sixth cylinder forms an angle with the swing plate, so that the sixth cylinder can drive the swing plate to swing up and down.
Citation Information
Patent Citations
Automatic winding device and method for waterproof roll
CN114933186A
Cited By
Winding equipment for foam processing
CN120736324A
