Fin control device for buffering area of fin machine

Abstract

The utility model provides a fin control device for a buffering area of a fin machine, which belongs to the technical field of radiating fin production equipment and comprises a base and a plurality of fin channel baffles, the base is fixed on the upper surface of a fin machine body, a sensor control module is arranged on the base and is connected with an analog quantity sensor, and the analog quantity sensor is connected with the fin channel baffles. The analog quantity sensor comprises a sensor transmitting end and a sensor receiving end which are respectively arranged above a fin channel baffle plate, the sensor control module is connected with a PLC (Programmable Logic Controller), the PLC comprises a CPU (Central Processing Unit), an input module and an output module, the input module is connected with the sensor control module, the output module is connected with a servo motor, and the servo motor is connected with the sensor control module. The servo motor is arranged on one side of the base through a servo motor mounting seat, the fin channel baffle is connected with an adjusting device, the adjusting device is connected with the fin channel baffle in a penetrating mode through a lead screw, the structure is simple, operation is convenient, and the product percent of pass is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of heat sink production equipment, in particular to a fin control device for a buffer zone of a fin machine. Background Art

[0002] Fins are metal components with fan-shaped cross-sections, often used in radiators or coolers to increase surface area and achieve better heat transfer. Fin machines are special mechanical equipment used to manufacture fins for radiators or coolers. Fin machines can be used to efficiently, accurately and mass-produce fins required for radiators or coolers. This type of machine is widely used in the manufacturing industry, especially in areas such as automobiles, air conditioners, electronic equipment and industrial fields that require heat dissipation or cooling.

[0003] In the automotive heat exchange system, fin equipment plays an indispensable role. When the fin machine is running, the stability of the fins in the buffer zone is particularly important. If the length of the fins in the buffer zone is too short, it may cause the fin length to be insufficient, thus affecting the normal operation of the system. On the contrary, if the fin length is too long, it may cause the fins in the buffer zone to accumulate, thus triggering a blockage alarm.

[0004] CN204872779U provides a fin conveying device, comprising a conveying mechanism for conveying fins, a detection mechanism arranged above the conveying mechanism for detecting whether the length of the fins is qualified, and a discharge mechanism arranged on the discharge side of the conveying surface of the conveying mechanism for discharging the delivered fins into a good product area or a defective product area; wherein the discharge mechanism at least comprises a movable discharge part, a driving part for driving the discharge part to move up and down within a preset range, and the driving part is electrically connected to the detection mechanism, and when the detection mechanism detects that the length of the fin is qualified, the detection mechanism sends a signal to the driving part to drive the discharge part to move upward, and when the detection mechanism detects that the length of the fin is unqualified, the detection mechanism sends a signal to the driving part to drive the discharge part to move downward.

[0005] The existing fin buffer generally adopts a lower buffer structure, and detects the fins through two sensors. Among them, one sensor is installed in the upper middle position of the buffer, and the other is installed at the bottom of the buffer. Since the signals of the two sensors need to be detected at the same time, and the signals need to be judged and processed, the calculation amount and complexity of the PLC increase, and the response speed may be slow. In addition, if the lower buffer structure is adopted, if there are too many fins piled up in front of the buffer, it may affect the detection and transportation of the rear fins, and it is necessary to stop the machine for re-debugging, resulting in time cost loss. Utility Model Content

[0006] In order to solve the above problems existing in the existing fin machines, the utility model provides a fin control device for a buffer zone of a fin machine, which has a simple structure, is easy to operate and has a high product qualification rate.

[0007] The utility model adopts the following technical solutions to solve the above problems:

[0008] A fin control device for a fin machine buffer zone comprises a base, a plurality of parallel fin channel baffles are arranged above the base, the base is fixed to the upper surface of a fin machine body, a sensor control module is arranged on the base, the sensor control module is connected to an analog sensor, the analog sensor comprises a sensor transmitting end and a sensor receiving end respectively installed above the fin channel baffle, the sensor control module is connected to a PLC controller, the PLC controller comprises a CPU, an input module and an output module, the input module is connected to the sensor control module, the output module is connected to a servo motor, the servo motor is arranged on one side of the base, the fin channel baffle is connected to an adjusting device, and the adjusting device is connected to the fin channel baffle through a lead screw.

[0009] Furthermore, the number of the fin channel baffles is 4, which are divided into two groups, and the two fin channel baffles in each group form a fin channel with the base.

[0010] Furthermore, a servo motor mounting seat is provided on one side of the base, and the servo motor mounting seat includes a mounting base plate, and two adjustment side plates are provided on the upper surface of the mounting base plate close to the base, and each of the adjustment side plates is provided with two height adjustment rails in parallel on the side away from the base, and each of the height adjustment rails is slidably connected with an adjustment slider, and the adjustment sliders are fixedly connected with a height adjustment mounting plate, and the height adjustment mounting plate is fixedly connected to the two mounting side plates close to the base, and the two mounting side plates are placed between the two adjustment side plates.

[0011] Furthermore, the two mounting side plates correspond to two groups of fin channel baffles respectively, the servo motor is fixedly arranged on one side of the mounting side plate, the output end of the servo motor is fixedly connected to the servo motor synchronous pulley, and the servo motor synchronous pulley is installed on one side of the mounting side plate close to the base.

[0012] Furthermore, two fin counting wheels corresponding to the fin channel baffle are provided on the surface of the height adjustment mounting plate, and the fin counting wheels respectively pass through the height adjustment mounting plate and the mounting side plate, and a synchronous pulley is provided on the side of the mounting side plate close to the fin channel baffle, and the synchronous pulley is connected to the servo motor synchronous pulley through a synchronous belt.

[0013] Furthermore, a thread structure is evenly arranged on the outer side of the fin counting wheel, and a fin discharge channel is arranged below the fin counting wheel.

[0014] Furthermore, the base includes two vertical supports and a horizontal platform, and a sliding mechanism is provided on the surface of the horizontal platform.

[0015] Furthermore, the sliding mechanism includes two adjustment rails fixedly arranged in parallel on the surface of the horizontal platform and eight rail sliders slidably connected to the adjustment rails. The eight rail sliders are symmetrically fixed on the outer sides of each group of fin channel baffles.

[0016] Furthermore, the sensor control module model is FS-N11MN.

[0017] Furthermore, the analog sensor model is FU-A100, and the analog sensor sends the optical signal to the sensor control module.

[0018] The beneficial effects of the utility model are:

[0019] 1. Reduce the problem of material blocking alarm: Real-time monitoring can ensure that the fin length inside the fin buffer remains stable, avoiding problems such as material blocking alarm caused by insufficient or excessive fin length. This not only improves the stability of the system, but also reduces production losses caused by material blocking problems;

[0020] 2. Improve detection accuracy and response speed: By using analog sensors, high-precision acquisition of analog signals sent by sensors can be achieved. Compared with switch sensors, analog sensors can provide more continuous and accurate signals, thereby improving the detection accuracy and response speed of the system. ;

[0021] 3. Optimize system operating efficiency: Through precise calculations, the PLC can accurately control the speed of the servo motor behind the buffer zone. This allows the system to automatically adjust operating parameters based on the real-time monitored fin length and shape, thereby optimizing the system's operating efficiency;

[0022] 4. Reduce the technical requirements for operators: Since the control device of the present application can automatically adjust the operating parameters of the system, the technical requirements for operators are reduced. Operators only need to perform simple settings and monitoring to achieve normal operation of the system, thereby improving production efficiency and reducing labor costs;

[0023] 5. Easy maintenance and debugging: Since the control device of the present application adopts a modular design, the maintenance and debugging of the system are more convenient and quick. When a problem occurs in a component, it can be easily replaced and repaired without affecting the normal operation of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the specific implementation methods of the present utility model, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings in the following description are some implementation methods of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a structural schematic diagram of the fin part of the utility model;

[0026] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 3 It is a schematic diagram of the framework for connecting the sensor to the PLC controller;

[0028] Figure 4 It is a schematic diagram of the circuit connecting the sensor and the PLC controller;

[0029] Figure 5 It is the PLC circuit module diagram;

[0030] Figure 6 This is a schematic diagram of the circuit connecting the PLC and the servo motor;

[0031] Figure 7 It is a structural schematic diagram of Example 2;

[0032] Figure 8 This is a schematic structural diagram of Example 2 from another angle.

[0033] In the figure, 1-sensor control module; 201-sensor transmitting end; 202-sensor receiving end; 3-base; 4-fin channel baffle; 5-adjustment device; 6-servo motor; 7-screw; 8-fin channel; 9-adjustment guide rail; 10-guide rail slider; 11-servo motor mounting seat; 111-mounting base plate; 112-adjustment side plate; 1121-height adjustment guide rail; 1122-adjustment slider; 113-height adjustment mounting plate; 114-mounting side plate; 12-fin counter; 13-synchronous pulley; 14-synchronous belt; 15-servo motor synchronous pulley; 16-fin discharge channel. DETAILED DESCRIPTION

[0034] In the description of the present invention, unless otherwise specified, the terms "upper", "lower", "top", "bottom", "longitudinal" and the like indicate positions or state relationships based on the positions or state relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred mechanism or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Example 1

[0037] like Figure 1-2 As shown, a fin control device for a fin machine buffer zone includes a base 3, a plurality of parallel fin channel baffles 4 are arranged above the base 3, the base 3 is fixed to the upper surface of the fin machine body, a sensor control module 1 is arranged on the base 3, the sensor control module 1 is connected to an analog sensor, the analog sensor includes a sensor transmitting end 201 and a sensor receiving end 202 respectively installed above the fin channel baffle 4, the sensor control module 1 is connected to a PLC controller, a servo motor 6 is arranged on one side of the base 3, the fin channel baffle 4 is connected to an adjusting device 5, and the adjusting device 5 is connected to the fin channel baffle 4 through a lead screw 7.

[0038] There are four fin channel baffles 4, which are divided into two groups. Two fin channel baffles 4 in each group form a fin channel 8 with the base 3. The base 3 includes two vertical supports and a horizontal platform. The surface of the horizontal platform is provided with a sliding mechanism. The moving mechanism includes two adjustment rails 9 fixed in parallel to the surface of the horizontal platform and eight guide rail sliders 10 slidably connected to the adjustment rails 9. The eight guide rail sliders 10 are symmetrically fixed on the outside of each group of fin channel baffles 4.

[0039] The utility model sets the fin buffer area as the upper buffer. Before processing, the position of the fin channel baffle 4 is adjusted by the adjustment device 5 according to the fin size, so as to adjust the width of the fin channel 8. The power generated by the operation of the fin machine equipment will keep pushing the product forward and send the fin into the fin channel 8. The sensor transmitting end 201 and the sensor receiving end 202 are installed above the fin channel baffle 4. Real-time monitoring can ensure that the fin length inside the fin buffer area remains stable, avoiding problems such as blockage alarm caused by insufficient or excessive fin length. The present embodiment adopts an analog sensor, which can realize high-precision acquisition of the analog signal sent by the sensor, which not only improves the stability of the system, but also reduces production losses caused by blockage problems.

[0040] like Figure 3-Figure 6 As shown, the PLC controller includes a CPU, an input module and an output module, and also includes a power supply, a memory, a communication interface, a programming port and an expansion module, wherein the input module is connected to the sensor control module 1, and the output module is connected to the servo motor 6.

[0041] The model of sensor control module 1 is FS-N11MN, and the model of analog sensor is FU-A100. The analog sensor sends the optical signal to sensor control module 1, and sensor control module 1 integrates the analog signal and sends it to the analog input module of PLC. By using analog sensors, high-precision acquisition of analog signals sent by sensors can be achieved. Compared with switch sensors, analog sensors can provide more continuous and accurate signals, thereby improving the detection accuracy and response speed of the system. Calculation programs can be written through the programming port. Through precise calculations, PLC can accurately control the speed of the servo motor behind the buffer. This allows the system to automatically adjust the operating parameters according to the real-time monitored fin length and shape, thereby optimizing the operating efficiency of the system. By automatically adjusting the operating parameters of the system, the technical requirements for operators are reduced. Operators only need to perform simple settings and monitoring to achieve normal operation of the system, thereby improving production efficiency and reducing labor costs.

[0042] Example 2

[0043] like Figure 7-Figure 8 As shown, the servo motor 6 is arranged on one side of the base 3 through the servo motor mounting seat 11, and the remaining technical features are the same as those of embodiment 1. The specific structure of the servo motor mounting seat 11 is as follows:

[0044] The servo motor mounting seat 11 is arranged on one side of the base 3, and the servo motor mounting seat 11 includes a mounting base plate 111. Two adjustment side plates 112 are provided on the upper surface of the mounting base plate 111 close to the base 3. Each adjustment side plate 112 is provided with two height adjustment guide rails 1121 in parallel on the side away from the base 3. Each height adjustment guide rail 1121 is slidably connected with an adjustment slider 1122. The adjustment sliders 1122 are fixedly connected with a height adjustment mounting plate 113. The height adjustment mounting plate 113 is fixedly connected with two mounting side plates 114 on the side close to the base 3. The two mounting side plates 114 are placed between the two adjustment side plates 112.

[0045] The two mounting side plates 114 correspond to the two groups of fin channel baffles 4 respectively. The servo motor 6 is fixedly arranged on one side of the mounting side plate 114 . The output end of the servo motor 6 is fixedly connected to the servo motor synchronous pulley 15 . The servo motor synchronous pulley 15 is installed on one side of the mounting side plate 114 close to the base 3 .

[0046] Two fin counting wheels 12 corresponding to the fin channel baffle 4 are provided on the surface of the height adjustment mounting plate 113. The fin counting wheels 12 respectively penetrate the height adjustment mounting plate 113 and the mounting side plate 114, and a synchronous pulley 13 is provided on the side of the mounting side plate 114 close to the fin channel baffle 4. The synchronous pulley 13 is connected to the servo motor synchronous pulley 15 through the synchronous belt 14. The outer side of the fin counting wheel 12 is evenly provided with a threaded structure, and a fin discharge channel 16 is provided below the fin counting wheel 12.

[0047] The fins are transported to the outlet end of the fin channel 8 and are transmitted forward through the fin discharge channel 16 below the fin counting wheel 12. The servo motor 6 drives the servo motor synchronous pulley 15 to rotate, and drives the synchronous pulley 13 to rotate through the synchronous belt 14, thereby driving the fin counting wheel 12 to work.

[0048] The above embodiments describe the present invention in detail, but the above contents are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of application of the present invention shall still fall within the scope of the patent coverage of the present invention.

Claims

1. A fin control device for a fin machine buffer zone, comprising a base (3), a plurality of parallel fin channel baffles (4) are arranged above the base (3), Features: The base (3) is fixed to the upper surface of the fin machine body. A sensor control module (1) is provided on the base (3). The sensor control module (1) is connected to an analog sensor. The analog sensor comprises a sensor transmitting end (201) and a sensor receiving end (202) respectively installed above the fin channel baffle (4). The sensor control module (1) is connected to a PLC controller. The PLC controller comprises a CPU, an input module and an output module. The input module is connected to the sensor control module (1). The output module is connected to a servo motor (6). The servo motor (6) is arranged on one side of the base (3). The fin channel baffle (4) is connected to an adjusting device (5). The adjusting device (5) is connected to the fin channel baffle (4) through a lead screw (7).

2. A fin machine buffer fin control device according to claim 1, Features: The number of the fin channel baffles (4) is four and they are divided into two groups, and the two fin channel baffles (4) in each group form a fin channel (8) with the base (3).

3. A fin control device for a fin machine buffer zone according to claim 2, Features: A servo motor mounting seat (11) is provided on one side of the base (3), and the servo motor mounting seat (11) comprises a mounting base plate (111). Two adjustment side plates (112) are provided on the upper surface of the mounting base plate (111) close to the base (3). Two height adjustment guide rails (1121) are provided in parallel on the side of each adjustment side plate (112) away from the base (3). Each height adjustment guide rail (1121) is slidably connected to an adjustment slider (1122). The adjustment sliders (1122) are fixedly connected to a height adjustment mounting plate (113). The height adjustment mounting plate (113) is fixedly connected to two mounting side plates (114) on the side close to the base (3). The two mounting side plates (114) are placed between the two adjustment side plates (112).

4. A fin control device for a fin machine buffer zone according to claim 3, Features: The two mounting side plates (114) correspond to the two groups of fin channel baffles (4) respectively; the servo motor (6) is fixedly mounted on one side of the mounting side plate (114); the output end of the servo motor (6) is fixedly connected to a servo motor synchronous pulley (15); and the servo motor synchronous pulley (15) is mounted on one side of the mounting side plate (114) close to the base (3).

5. A fin control device for a fin machine buffer zone according to claim 4, Features: The surface of the height adjustment mounting plate (113) is provided with two fin counting wheels (12) corresponding to the fin channel baffle (4); the fin counting wheels (12) respectively penetrate the height adjustment mounting plate (113) and the mounting side plate (114); and a synchronous pulley (13) is connected to the side of the mounting side plate (114) close to the fin channel baffle (4); the synchronous pulley (13) is connected to the servo motor synchronous pulley (15) via a synchronous belt (14).

6. A fin control device for a fin machine buffer zone according to claim 5, Features: The outer side of the fin counting wheel (12) is evenly provided with a thread structure, and a fin discharge channel (16) is provided below the fin counting wheel (12).

7. A fin control device for a fin machine buffer zone according to claim 1, Features: The base (3) comprises two vertical supports and a horizontal platform, and a sliding mechanism is provided on the surface of the horizontal platform.

8. A fin control device for a fin machine buffer zone according to claim 7, Features: The sliding mechanism comprises two adjustment rails (9) fixedly arranged in parallel on the surface of the horizontal platform and eight rail sliders (10) slidably connected to the adjustment rails (9), and the eight rail sliders (10) are symmetrically fixed on the outer side of each group of fin channel baffles (4).

9. A fin control device for a fin machine buffer zone according to any one of claims 1 to 8, Features: The model of the sensor control module (1) is FS-N11MN.

10. A fin control device for a fin machine buffer zone according to any one of claims 1 to 8, Features: The analog quantity sensor model is FU-A100, and the analog quantity sensor sends the optical signal to the sensor control module (1).

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