Automatic feeding and taking device for secondary rubber-coated products

By designing an automated device, using conveyor belts, up and down material transfer modules and multiple positioning mechanisms, the problem of picking, placement and positioning of irregular-shaped secondary glue-encapsulated products is solved, and efficient and accurate material picking of glue-encapsulated products is achieved, and production is improved Efficiency and product stability.

CN222158926UActive Publication Date: 2024-12-13SUNWAY PLASTIC INJECTION MOLD ZHUHAI
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Patent Information

Application Number
CN202420102723.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2024-12-13
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

The prior art is difficult to achieve accurate pick-up, placement and positioning of irregularly shaped secondary glue products, resulting in low work efficiency and high labor costs.

Method used

An automated device including a conveyor belt, up and down material transfer module, clamping assembly, flip positioning mechanism and isometric dispersed positioning mechanism are designed. Through the coordinated work of multiple positioning mechanisms, the precise up and down movement of the glue-encapsulated product is achieved. Limit clamping and angle adjustment ensure accurate positioning of the product in the mold.

Benefits of technology

It improves the material removal efficiency and accuracy of glue-encapsulated products, reduces manual intervention, and improves production efficiency and product stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automation devices, and discloses an automation device for feeding and taking secondary rubber-coated products, which comprises a machine base, a conveying belt used for conveying rubber-coated product trays is arranged on the front side of the bottom of the machine base, an up-and-down discharging module is arranged on the machine base, the output end of the up-and-down discharging module is connected with a bearing frame, and the output end of the bearing frame is connected with a conveying belt. A bearing frame is arranged on the front side of the machine base, a containing plate is arranged on the front side of the machine base, a through groove matched with the bearing frame is formed in the containing plate, clamping assemblies are arranged on the portions, on the two sides of the through groove, of the containing plate, a bottom supporting assembly is arranged on the front side of the containing plate, a transverse moving frame is erected above the containing plate, and a turnover positioning mechanism is connected to the transverse moving frame. The overturning positioning mechanism comprises a first overturning positioning assembly arranged on one side of the transverse moving frame and a second overturning positioning assembly arranged on the other side of the transverse moving frame, and an equidistant dispersion positioning mechanism is arranged on the side of the machine base.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation devices, in particular to an automation device for supplying and taking out secondary encapsulated products. Background Art

[0002] With the continuous development of society and the continuous advancement of science and technology, mechanization, automation, and standardized production have gradually become a development trend and have gradually replaced traditional manual labor. Vigorously develop mechanical automation equipment to replace traditional manual labor in order to improve the production efficiency of enterprises and achieve sustainable development of enterprises. An indispensable mechanical equipment in automated production is the feeding device. The feeding device is a device for transporting workpieces from one process to the next process to ensure the orderly connection between the operations of the two processes. It plays an important role in the entire automated production. For some workpieces that need to be processed in batches, multiple workpieces need to be arranged on the tray, and then the materials are taken from the tray for processing.

[0003] For irregular shaped secondary encapsulated products, it is difficult for conventional equipment to align the position, especially the difficulty in picking and placing. The existing technology mainly relies on manual labor to take out the secondary encapsulated products in the material tray, which has low work efficiency and high labor costs. In view of this, researchers in this field have designed an automated device for feeding and taking secondary encapsulated products. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an automated device for feeding and taking out secondary encapsulated products, so as to facilitate the automated feeding and taking out of secondary encapsulated products.

[0005] The technical solution of the utility model is: an automated device for supplying and removing materials of secondary rubber-coated products, comprising a machine base, a conveyor belt for conveying rubber-coated product pallets is arranged on the front side of the bottom of the machine base, an upper and lower material moving module is arranged on the machine base, the output end of the upper and lower material moving module is connected to a receiving frame, a placement plate is arranged on the front side of the machine base through the mounting frame, a through groove matched with the receiving frame is arranged on the placement plate, clamping components are arranged on both sides of the through groove, a bottom supporting component is arranged on the front side of the placement plate, a transverse frame is arranged above the placement plate, a flip positioning mechanism is connected to the transverse frame, the flip positioning mechanism comprises a first flip positioning component arranged on one side of the transverse frame and a second flip positioning component arranged on the other side of the transverse frame, an equidistant dispersed positioning mechanism is arranged on the side of the machine base, and the equidistant dispersed positioning mechanism is correspondingly arranged below the first flip positioning component.

[0006] It can be seen from the above scheme that the conveyor belt is used to convey the rubber-coated product pallet, the receiving frame drives the rubber-coated product pallet to move up and down through the up and down material moving module, the clamping assembly is used to limit the rubber-coated product pallet placed on the receiving frame, so as to facilitate the placement of the rubber-coated product, and the flip positioning mechanism is used to flip and position the rubber-coated product.

[0007] The equidistant dispersion positioning mechanism includes a mounting frame arranged on the side of the machine base, a first stretching cylinder arranged on the mounting frame, a fixed plate connected to the output end of the first stretching cylinder, a second stretching cylinder arranged on the fixed plate, and a plurality of dispersion seats. The plurality of dispersion seats are slidably arranged on the fixed plate at equal intervals. A contour block adapted to the rubber-coated product is arranged at the end of the dispersion seat. A connecting piece is arranged between two adjacent groups of the dispersion seats. A sliding groove slidably matched with the connecting piece is arranged on the upper surface of the dispersion seat. One end of the connecting piece is fixed on the previous dispersion seat, and the other end is slidably arranged on the next dispersion seat. The connecting piece is fixedly connected to the dispersion seat by a fastener in a connecting hole. A sliding groove is arranged on the connecting piece. A limiting column is inserted in the sliding groove. The limiting column slidably matches with the sliding groove. It can be seen that the profiling block is used to install the product, the second stretching cylinder is used to stretch the dispersion seat at the end to form a chain structure through several connecting plates, and the equidistant dispersion positioning mechanism uses a multi-section connecting plate to linearly connect the dispersion seat, which can well disperse the distance between the products equidistantly to achieve the required distance.

[0008] The clamping assembly includes a clamping cylinder disposed on both sides of the placement plate, a clamping plate connected to the output end of the clamping cylinder, and clamping blocks disposed on both ends of the clamping plate. The inner side of the clamping block is provided with an arc groove adapted to the rubber-coated product tray, and the bottom of the clamping plate is slidably matched on the guide rail on the placement plate. It can be seen that the clamping cylinder is used to drive the two sides of the clamping plate to move inward, thereby driving the clamping block to achieve the limiting and tightening of the four corners of the rubber-coated product tray.

[0009] The first flip positioning assembly includes a fixed seat connected to one end of the transverse frame, a first drawing cylinder arranged on the fixed seat, a first flip cylinder, a first connecting block, and a plurality of first correction nozzles arranged linearly at the bottom of the first connecting block, the first connecting block is connected to the output end of the first drawing cylinder, and the first connecting block is connected to the output end of the first flip cylinder. It can be seen that the first correction nozzle is used to suck the rubber-coated product, the first drawing cylinder is used to drive the sucked product to move upward, and the first flip cylinder is used to drive the rubber-coated product to adjust the angle.

[0010] The second flipping and positioning assembly includes a clamping and fixing plate arranged on the output end of the transverse frame, a second drawing cylinder arranged inside the clamping and fixing plate, a second flipping cylinder, a pneumatic clamp, a second connecting block, and a plurality of second correction nozzles arranged linearly at the bottom of the second connecting block, wherein the second connecting block is connected to the output ends of the second drawing cylinder and the second flipping cylinder. It can be seen that the second flipping cylinder is used to drive the secondary rubber-coated product to perform the second positioning flipping.

[0011] The up and down material transfer module includes a material transfer cylinder, conveying wheels arranged at the upper and lower ends of the machine base, and a conveying net chain wound around the conveying wheels. Any of the conveying wheels is connected to the output end of the material transfer cylinder. The conveying net chain is vertically arranged on the machine base. The receiving frame is connected to the conveying net chain through a fixed connecting seat. A guide column is arranged on the machine base. The receiving frame is slidably connected to the guide column through a guide sleeve. It can be seen that the material transfer cylinder is used to drive the conveying net chain to transmit, thereby driving the receiving frame to receive the rubber-coated product pallet and move up and down.

[0012] The bottom supporting assembly includes a bottom supporting plate, a push plate that is slidably matched with the bottom supporting plate, and a bottom supporting cylinder disposed on the push plate. The push plate is connected to the bottom of the transverse frame, and the bottom supporting plate is adapted to the through groove. It can be seen that the bottom supporting plate is used to support the rubber-coated product pallet, and the bottom supporting cylinder is used to drive the relative sliding between the bottom supporting plate and the push plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the utility model;

[0015] Figure 3 It is a structural schematic diagram of an equidistant dispersed positioning mechanism;

[0016] Figure 4 It is a partial structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0018] like Figures 1 to 4As shown, the utility model is an automated device for feeding and taking out secondary rubber-coated products, comprising a machine base 1, a conveyor belt 20 for conveying rubber-coated product pallets is arranged on the front side of the bottom of the machine base 1, an upper and lower material moving module 2 is arranged on the machine base 1, and the output end of the upper and lower material moving module 2 is connected to a receiving frame 3, a placement plate 4 is arranged on the front side of the machine base 1 through an installation frame 11, a through groove 41 adapted to the receiving frame 3 is arranged on the placement plate 4, clamping components 6 are arranged on both sides of the through groove 41, a bottom supporting component 5 is arranged on the front side of the placement plate 4, a transverse frame 7 is arranged above the placement plate 4, a flip positioning mechanism 8 is connected to the transverse frame 7, and the flip positioning mechanism 8 includes a first flip positioning component arranged on one side of the transverse frame 7 and a second flip positioning component arranged on the other side of the transverse frame 7, an equidistant dispersed positioning mechanism 9 is arranged on the side of the machine base 1, and the equidistant dispersed positioning mechanism 9 is correspondingly arranged below the first flip positioning component.

[0019] In this embodiment, the conveyor belt 20 includes conveyor belts arranged on both sides of the conveyor frame, and the pulley is driven by a driving motor to rotate to drive the conveyor belt 20 for transmission, and the transmission direction is from the outside to the inside of the machine base 1. The figure mark of the rubber-coated product pallet is 200, and the figure mark of the secondary rubber-coated product is 100. The receiving frame 3 includes three brackets arranged in parallel, and the through groove 41 on the placement plate 4 is arranged in a square shape to facilitate the up and down movement of the receiving frame 3.

[0020] The equidistant dispersion positioning mechanism 9 includes a mounting frame 91 arranged on the side of the machine base 1, a first stretching cylinder 92 arranged on the mounting frame 91, a fixing plate 93 connected to the output end of the first stretching cylinder 92, a second stretching cylinder 94 arranged on the fixing plate 93, and a plurality of dispersion seats 95. The plurality of dispersion seats 95 are slidably arranged on the fixing plate 93 at equal intervals. The ends of the dispersion seats 95 are provided with profiling blocks 951 adapted to the rubber-coated products. The two adjacent groups of the dispersion seats 95 are arranged at the same distance from each other. A connecting piece 96 is arranged between the two ends of the dispersion seat 95, and a sliding groove 952 is arranged on the upper surface of the dispersion seat 95 to slide with the connecting piece 96. One end of the connecting piece 96 is fixed on the previous dispersion seat 95, and the other end is slidably arranged on the next dispersion seat 95. The connecting piece 96 is fixedly connected to the dispersion seat 95 through a fastener in a connecting hole 961. A sliding groove 962 is arranged on the connecting piece 96, and a limiting column is inserted in the sliding groove 952, and the limiting column slides with the sliding groove 962. In this embodiment, the dispersion seat 95 is provided with four groups, corresponding to the four product grooves arranged in each column of the rubber-coated product tray.

[0021] The clamping assembly 6 includes a clamping cylinder 61 arranged on both sides of the placement plate 4, a clamping plate 62 connected to the output end of the clamping cylinder 61, and clamping blocks 63 arranged at both ends of the clamping plate 62. The inner side of the clamping block 63 is provided with an arc groove 631 adapted to the rubber-coated product tray, and the bottom of the clamping plate 62 is slidably fitted on the guide rail 64 on the placement plate 4.

[0022] The first flip positioning assembly includes a fixed seat 71 connected to one end of the transverse frame 7, a first pulling cylinder 72 arranged on the fixed seat 71, a first flip cylinder 73, a first connecting block 74 and a plurality of first correction suction nozzles 75 linearly arranged at the bottom of the first connecting block 74, the first connecting block 74 is connected to the output end of the first pulling cylinder 72, and the first connecting block 74 is connected to the output end of the first flip cylinder 73.

[0023] The second flipping and positioning assembly includes a clamping and fixing plate 81 arranged on the output end of the transverse cylinder 70 on the transverse frame 7, a second pulling cylinder 82 arranged on the inner side of the clamping and fixing plate 81, a second flipping cylinder 83, a pneumatic clamp 84, a second connecting block 85, and a plurality of second correction nozzles 86 linearly arranged at the bottom of the second connecting block 85, and the second connecting block 85 is connected to the output ends of the second pulling cylinder 82 and the second flipping cylinder 83.

[0024] The upper and lower material moving module 2 includes a material moving cylinder 21, conveying wheels arranged at the upper and lower ends of the machine base 1, and a conveying network chain 22 wound around the conveying wheels. Any of the conveying wheels is connected to the output end of the material moving cylinder 21. The conveying network chain 22 is vertically arranged on the machine base 1. The receiving frame 3 is connected to the conveying network chain 22 through a fixed connecting seat 10. A guide column 12 is arranged on the machine base 1, and the receiving frame 3 is slidably connected to the guide column 12 through a guide sleeve 23.

[0025] The bottom supporting assembly 5 includes a bottom supporting plate 51 , a push plate 52 slidably matched with the bottom supporting plate 51 , and a bottom supporting cylinder 53 arranged on the push plate 52 . The push plate 52 is connected to the bottom of the transverse frame 7 , and the bottom supporting plate 51 is adapted to the through groove 41 .

[0026] The working process of the utility model is as follows: the rubber-coated product pallet stacked on the instrument is placed on the conveyor belt 20, the receiving frame 3 extends into the gap between the stacked rubber-coated product pallets, and the stacked rubber-coated product pallet is received on the receiving frame 3, and the material transfer cylinder 21 drives the conveying network chain 22 to convey, and at the same time drives the receiving frame 3 to be conveyed upward on the machine base 1. When it is conveyed to the position of the placement plate 4, the bottom supporting cylinder 53 drives the bottom supporting plate 51 to extend to the through groove 41 of the placement plate 4, and the rubber-coated product pallet is supported and bottomed on the placement plate 4, and the clamping cylinder 61 drives the clamping block 63 to tighten the four corners of the rubber-coated product pallet to limit the position, and the first air induction cylinder 72 The first correction suction nozzle 74 is driven to suck up a row of four groups of rubber-coated products. The first flip cylinder 73 simultaneously drives the four groups of rubber-coated products to perform the first angle correction positioning. The transverse frame 7 drives the second flip positioning component to move transversely to achieve the second angle correction positioning of the rubber-coated products. The equidistant dispersion positioning mechanism 9 drives the connecting piece to move through the second stretching cylinder 94 to achieve the equidistant dispersion of the dispersion seat 95. Through the multi-stage structure, the distance between the rubber-coated products is dispersed to achieve the required distance. The utility model performs multiple positioning and angle conversion through multiple groups of positioning mechanisms, thereby ensuring the accuracy of the product in the mold and improving the stability and precision of the product.

[0027] Finally, it should be emphasized that the above is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automated device for feeding and taking out secondary encapsulated products, characterized in that: The machine base (1) comprises a conveyor belt (20) for conveying a rubber-coated product pallet, which is arranged at the front side of the bottom of the machine base (1); an upper and lower material moving module (2) is arranged on the machine base (1); the output end of the upper and lower material moving module (2) is connected to a receiving frame (3); a placement plate (4) is arranged on the front side of the machine base (1) through an installation frame (11); a through slot (41) adapted to the receiving frame (3) is arranged on the placement plate (4); clamping components (6) are arranged on both sides of the through slot (41); A bottom supporting assembly (5) is arranged on the front side of the placement plate (4); a transverse frame (7) is arranged above the placement plate (4); a flip positioning mechanism (8) is connected to the transverse frame (7); the flip positioning mechanism (8) comprises a first flip positioning assembly arranged on one side of the transverse frame (7) and a second flip positioning assembly arranged on the other side of the transverse frame (7); an equidistant dispersed positioning mechanism (9) is arranged on the side of the machine base (1); the equidistant dispersed positioning mechanism (9) is arranged correspondingly below the first flip positioning assembly.

2. The automatic device for feeding and taking out secondary encapsulated products according to claim 1 is characterized in that: The equidistant dispersion positioning mechanism (9) comprises a mounting frame (91) arranged on the side of the machine base (1), a first stretching cylinder (92) arranged on the mounting frame (91), a fixing plate (93) connected to the output end of the first stretching cylinder (92), a second stretching cylinder (94) arranged on the fixing plate (93), and a plurality of dispersion seats (95), wherein the plurality of dispersion seats (95) are slidably arranged on the fixing plate (93) at equal intervals, and a profiling block (951) adapted to the rubber-coated product is arranged at the end of the dispersion seat (95), and two adjacent groups of dispersion seats (95) are arranged on the fixing plate (93). A connecting piece (96) is arranged between the two dispersion seats (95); a sliding groove (952) which is slidably matched with the connecting piece (96) is arranged on the upper surface of the dispersion seat (95); one end of the connecting piece (96) is fixed on the previous dispersion seat (95), and the other end is slidably arranged on the next dispersion seat (95); the connecting piece (96) is fixedly connected to the dispersion seat (95) through a fastener in a connecting hole (961); a sliding groove (962) is arranged on the connecting piece (96); a limiting column is inserted in the sliding groove (952); the limiting column is slidably matched with the sliding groove (962).

3. The automatic device for feeding and taking out secondary encapsulated products according to claim 1 is characterized in that: The clamping assembly (6) comprises a clamping cylinder (61) arranged on both sides of the placement plate (4), a clamping plate (62) connected to the output end of the clamping cylinder (61), and clamping blocks (63) arranged at both ends of the clamping plate (62), wherein an arc groove (631) adapted to the rubber-coated product tray is arranged on the inner side of the clamping block (63), and the bottom of the clamping plate (62) is slidably fitted on a guide rail (64) on the placement plate (4).

4. The automatic device for feeding and taking out secondary encapsulated products according to claim 1 is characterized in that: The first flip positioning assembly comprises a fixed seat (71) connected to one end of the transverse frame (7), a first pulling cylinder (72) arranged on the fixed seat (71), a first flip cylinder (73), a first connecting block (74) and a plurality of first calibration nozzles (75) linearly arranged at the bottom of the first connecting block (74), wherein the first connecting block (74) is connected to the output end of the first pulling cylinder (72), and the first connecting block (74) is connected to the output end of the first flip cylinder (73).

5. The automatic device for feeding and taking out secondary encapsulated products according to claim 1 is characterized in that: The second flipping and positioning assembly comprises a clamping and fixing plate (81) arranged on the output end of the transverse frame (7), a second pulling cylinder (82) arranged on the inner side of the clamping and fixing plate (81), a second flipping cylinder (83), a pneumatic clamp (84), a second connecting block (85), and a plurality of second correction nozzles (86) linearly arranged at the bottom of the second connecting block (85), wherein the second connecting block (85) is connected to the output ends of the second pulling cylinder (82) and the second flipping cylinder (83).

6. The automatic device for feeding and taking out secondary encapsulated products according to claim 1 is characterized in that: The upper and lower material transfer module (2) comprises a material transfer cylinder (21), conveying wheels arranged at the upper and lower ends of the machine base (1), and a conveying network chain (22) wound around the conveying wheels, any of the conveying wheels is connected to the output end of the material transfer cylinder (21), the conveying network chain (22) is vertically arranged on the machine base (1), the receiving frame (3) is connected to the conveying network chain (22) through a fixed connecting seat (10), a guide column (12) is arranged on the machine base (1), and the receiving frame (3) is slidably connected to the guide column (12) through a guide sleeve (23).

7. The automatic device for feeding and taking out secondary encapsulated products according to claim 1 is characterized in that: The bottom supporting assembly (5) comprises a bottom supporting plate (51), a push plate (52) slidably matched with the bottom supporting plate (51), and a bottom supporting cylinder (53) arranged on the push plate (52), wherein the push plate (52) is connected to the bottom of the transverse frame (7), and the bottom supporting plate (51) is adapted to the through groove (41).