Lifting casual inspection conveying line

The lifting and sampling inspection conveyor line automates the lifting and sampling process, addressing manual sampling challenges by efficiently lifting products for inspection while transporting others, thus enhancing operational efficiency.

CN222158951UActive Publication Date: 2024-12-13DEJI AUTOMATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420624823.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-13
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

Existing random inspection methods for products on conveyor lines struggle with manual sampling, especially when multiple different products are placed on a jig, making it difficult to grab products efficiently.

Method used

A lifting and sampling inspection conveyor line with a frame, conveying assembly, lifting assembly, and material blocking mechanism, including a conveyor belt, lifting seat, and barcode scanner, which automates the lifting and sampling process.

Benefits of technology

Automates the lifting and sampling process, allowing efficient removal of products for inspection while continuing to transport non-inspected items, enhancing operational efficiency and reducing manual labor.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222158951U_ABST
    Figure CN222158951U_ABST
Patent Text Reader

Abstract

The utility model relates to a lifting spot check conveyor line which comprises a rack and a conveying assembly, the conveying assembly comprises two conveying frames symmetrically arranged at the top of the rack, a conveying belt assembly, lifting assemblies and a lifting seat arranged on the lifting assemblies, the lifting assemblies are located on the opposite sides of the conveying frames respectively, and when the lifting seat is located at the lower limit, the lifting assemblies are driven by the conveying belt assembly. The top of the lifting base is lower than the top face of the conveying belt assembly, when the lifting base is located at the upper limit position, the bottom of the lifting base is higher than the top of the conveying belt assembly, the vertical height between the bottom of the lifting base and the top of the conveying belt assembly is larger than the maximum height of a jig for loading products, and a material blocking mechanism for blocking the jig is arranged on the machine frame on the downstream of the lifting base. According to the utility model, the lifting seat is controlled to ascend through the lifting assembly, a jig loaded with a product needing to be sampled from the conveying assembly is jacked up from the conveying assembly, and a sampling inspector takes down the product from the jig; and the conveying assembly continues to operate, and the jigs which do not need to be subjected to spot check continue to be carried in the next direction.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to sampling inspection equipment, in particular to a lifting sampling inspection conveying line. Background Art

[0002] As people pursue production efficiency, automated assembly lines are increasingly widely used. In order to ensure product quality, it is usually necessary to conduct random inspections on products. The existing random inspection method uses manual sampling of products directly from the conveyor line for random inspection. This method makes it extremely difficult to grab products on the jig by hand, especially when a group of multiple different products are placed on the jig. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a lifting and sampling inspection conveyor line.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a lifting and sampling inspection conveyor line, comprising a frame, a conveying assembly arranged on the top of the frame, the conveying assembly comprising two conveying frames symmetrically arranged on the top of the frame, a conveyor belt assembly arranged on the conveying frame, a lifting assembly arranged on the conveying frame or the frame, and a lifting seat arranged on the lifting assembly, the lifting assemblies are respectively located on opposite sides of the conveying frame, when the lifting seat is in the lower limit position, the top of the lifting seat is lower than the top surface of the conveyor belt assembly, when the lifting seat is in the upper limit position, the bottom of the lifting seat is higher than the top of the conveyor belt assembly and the vertical height between the bottom of the lifting seat and the top of the conveyor belt assembly is greater than the maximum height of the fixture for loading products, and a material blocking mechanism for blocking the fixture is provided on the frame downstream of the lifting seat.

[0005] As a further improvement of the present design, the material blocking mechanism includes a material blocking cylinder vertically arranged on the frame, a material blocking seat arranged on the cylinder rod of the material blocking cylinder, a swing arm hingedly arranged on the material blocking seat, and a roller arranged on the swing arm toward the upstream of the conveying assembly, wherein one end of the swing arm toward the upstream of the conveying assembly is higher than the other end.

[0006] As a further improvement of the present design, an elastic member is provided on the material blocking seat, which resists the end of the swing arm where the roller is not provided, a vertical positioning column is provided on the material blocking cylinder, and an avoidance opening for avoiding the positioning column is provided on the material blocking seat, and the positioning column is arranged away from the upstream of the conveyor belt assembly.

[0007] As a further improvement of the present design, the conveyor belt assembly comprises a first conveyor belt body and a second conveyor belt body which are arranged on the conveyor frame front and rear, a first pulley group arranged on the conveyor frame, and a second pulley group arranged on the conveyor frame, the first conveyor belt body is wound around the first pulley group, the second conveyor belt body is wound around the second pulley group, a transmission shaft and a first transmission motor for driving the transmission shaft to rotate are provided at the front end of the conveyor frame, the transmission shaft is connected to the first pulley group, each of the conveyor frames is provided with a second transmission motor, the main shaft of the second transmission motor is connected to the second pulley assembly, a notch opening upward is provided on the conveyor frame, the notch is used to avoid the lifting seat, and the second pulley group guides the second conveyor belt body to avoid the notch.

[0008] As a further improvement of the present design, the lifting assembly includes a base arranged on the conveying frame, a guide sleeve arranged on the base, a guide column sliding up and down along the guide sleeve, the top of the guide column fixedly connected to the lifting seat, a lifting cylinder arranged on the base, and a cylinder rod of the lifting cylinder connected to the lifting seat.

[0009] As a further improvement of the present design, a vertical rack is provided on the lifting seat, a synchronization shaft is provided between the conveying frames, synchronization gears are provided at both ends of the synchronization shaft, and the synchronization gears are meshed with the rack.

[0010] As a further improvement of the present design, a material blocking mechanism is provided on the frame at the front end of the lifting seat, and a barcode scanner is provided on the conveying frame. The barcode scanner is used to scan products on the fixture entering the lifting area of ​​the lifting seat.

[0011] The beneficial effects of the utility model are as follows: the utility model controls the lifting seat to rise through the lifting component, lifts the fixture carrying the product to be sampled from the conveying component, and the sampling personnel remove the product from the fixture; the conveying component continues to operate, and the fixture that does not need to be sampled continues to be transported in the next direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model from one viewing angle.

[0014] Figure 2 It is a three-dimensional structural schematic diagram of the utility model from another viewing angle.

[0015] Figure 3 It is a top view schematic diagram of the utility model.

[0016] Figure 4 The utility model is Figure 3Schematic diagram of the cross section at the AA position.

[0017] Figure 5 The utility model is Figure 2 The enlarged schematic diagram is shown in Figure 1.

[0018] Figure 6 The utility model is Figure 4 Enlarged schematic diagram of point II in the middle.

[0019] In the figure, 1. frame, 2. barcode scanner, 3. material blocking mechanism, 30. material blocking cylinder, 31. material blocking seat, 32. swing arm, 33. roller, 34. positioning column, 35. avoidance, 36. elastic member, 4. conveying assembly, 41. conveying frame, 42. conveyor belt assembly, 420. first conveyor belt body, 421. first pulley group, 422. notch, 423. second conveyor belt body, 424. second pulley group, 425. transmission shaft, 426. first transmission motor, 427. second transmission motor, 43. lifting assembly, 430. base, 431. guide sleeve, 432. guide column, 433. rack, 434. synchronous shaft, 435. lifting cylinder, 436. synchronous gear, 44. lifting seat. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, wherein the illustrative embodiments and descriptions are only used to explain the present invention but are not intended to limit the present invention.

[0021] Embodiment: A lifting and sampling conveyor line comprises a frame 1, a conveying assembly 4 arranged on the top of the frame 1, the conveying assembly 4 comprises two conveying frames 41 symmetrically arranged on the top of the frame 1, a conveyor belt assembly 42 arranged on the conveying frame 41, a lifting assembly 43 arranged on the conveying frame 41 or the frame 1, and a lifting seat 44 arranged on the lifting assembly 43, the lifting assemblies 43 are respectively located on opposite sides of the conveying frame 41, when the lifting seat 44 is in the lower limit position, the top of the lifting seat 44 is lower than the top surface of the conveyor belt assembly 42, when the lifting seat 44 is in the upper limit position, the bottom of the lifting seat 44 is higher than the top of the conveyor belt assembly 42 and the vertical height between the bottom of the lifting seat 44 and the top of the conveyor belt assembly 42 is greater than the maximum height of the jig for loading products, and a material blocking mechanism 3 for blocking the jig is provided on the frame 1 downstream of the lifting seat 44.

[0022] The lifting seat 44 is controlled to rise by the lifting assembly 43, and the jig carrying the products to be inspected is lifted from the conveying assembly 4, and the inspectors remove the products from the jig; the conveying assembly 4 continues to operate, and the jigs that do not need to be inspected continue to be transported in the next direction.

[0023] In order to facilitate the lifting seat 44 to accurately lift the jig, the material blocking mechanism 3 includes a material blocking cylinder 30 vertically arranged on the frame 1, a material blocking seat 31 arranged on the cylinder rod of the material blocking cylinder 30, a swing arm 32 hingedly arranged on the material blocking seat 31, and a roller 33 arranged on the swing arm 32 toward the upstream of the conveying component 4. The roller 33 can reduce the wear of the swing arm 32 and the jig. The material blocking cylinder 30 moves quickly and has high execution efficiency. One end of the swing arm 32 toward the upstream of the conveying component 4 is higher than the other end.

[0024] In order to reduce the impact on the swing arm 32 when it is blocking the fixture, an elastic member 36 is provided on the material blocking seat 31, and the elastic member 36 resists the end of the swing arm 32 where the roller 33 is not provided. A vertical positioning column 34 is provided on the material blocking cylinder 30 to support the material blocking seat 31 and further reduce the damage to the material blocking cylinder 30 caused by the impact. The material blocking seat 31 is provided with an avoidance opening 35 for avoiding the positioning column 34, and the positioning column 34 is arranged upstream of the conveyor belt assembly 42.

[0025] In order to facilitate the support of the jig by the lifting seat 44, the conveyor belt assembly 42 includes a first conveyor belt body 420 and a second conveyor belt body 423 arranged on the conveying frame 41 in front and behind, a first pulley group 421 arranged on the conveying frame 41, and a second pulley group 424 arranged on the conveying frame. The first conveyor belt body 420 is wound around the first pulley group 421, and the second conveyor belt body 423 is wound around the second pulley group 424. A transmission shaft 425 and a first transmission motor 426 for driving the transmission shaft 425 to rotate are provided at the front end of the conveying frame 41. The transmission shaft 425 is connected to the first pulley group 421. A second transmission motor 427 is provided on each of the conveying frames 41. The main shaft of the second transmission motor 427 is connected to the second pulley group 424. A notch 422 with an opening upward is provided on the conveying frame 41. The notch 422 is used to avoid the lifting seat 44, and the second pulley group 424 guides the second conveyor belt body 423 to avoid the notch 422.

[0026] In order to improve the execution efficiency and stability of the lifting seat 44, the lifting assembly 43 includes a base 430 arranged on the conveying frame 41, a guide sleeve 431 arranged on the base 430, a guide column 432 sliding up and down along the guide sleeve 431, the top of the guide column 432 is fixedly connected to the lifting seat 44, a lifting cylinder 435 arranged on the base 430, and a cylinder rod of the lifting cylinder 435 is connected to the lifting seat 44.

[0027] In order to facilitate the balance of the lifting seat 44 , a vertical rack 433 is provided on the lifting seat 44 , a synchronization shaft 434 is provided between the conveying frames 41 , and synchronization gears 436 are provided at both ends of the synchronization shaft 434 , and the synchronization gears 436 are meshed with the rack 433 .

[0028] In order to facilitate automatic confirmation of whether the products carried by the fixture need to be sampled, a material blocking mechanism 3 is provided on the frame 1 at the front end of the lifting seat 44, and a barcode scanner 2 is provided on the conveying frame 41. The barcode scanner 2 is used to scan the products on the fixture entering the lifting area of ​​the lifting seat 44.

[0029] During random inspection, the jig carries the product and moves downstream along the conveying assembly 4. The barcode scanner 2 scans the products on the passing jig in turn. When the product needs to be inspected, the jig moves to the top of the lifting seat 44. The material blocking mechanism 3 at the rear blocks the jig from moving further downstream. The lifting seat 44 rises to the upper limit under the lifting of the lifting cylinder 435. The sampling personnel or the manipulator takes the product out of the jig for random inspection. After the random inspection is completed, the product is placed in the jig. The lifting seat 44 descends to the bottom of the second conveyor belt body 423, and the jig returns to the conveying assembly 4. This reciprocating process is used to implement random inspection of the products that need to be inspected. The material blocking mechanism 3 in front of the lifting seat 44 is used to control the jig to enter the lifting area of ​​the lifting seat 44.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A lifting and sampling conveyor line, comprising a frame and a conveying assembly arranged on the top of the frame, characterized in that: The conveying assembly includes two conveying frames symmetrically arranged on the top of the frame, a conveyor belt assembly arranged on the conveying frames, a lifting assembly arranged on the conveying frames or the frame, and a lifting seat arranged on the lifting assembly. The lifting assemblies are respectively located on opposite sides of the conveying frames. When the lifting seat is in the lower limit position, the top of the lifting seat is lower than the top surface of the conveyor belt assembly. When the lifting seat is in the upper limit position, the bottom of the lifting seat is higher than the top of the conveyor belt assembly and the vertical height between the bottom of the lifting seat and the top of the conveyor belt assembly is greater than the maximum height of the jig for loading products. A material blocking mechanism for blocking the jig is provided on the frame downstream of the lifting seat.

2. A lifting and sampling conveyor line according to claim 1, characterized in that: The material blocking mechanism includes a material blocking cylinder vertically arranged on the frame, a material blocking seat arranged on the cylinder rod of the material blocking cylinder, a swing arm hingedly arranged on the material blocking seat, and a roller arranged on the swing arm toward the upstream of the conveying component, wherein one end of the swing arm toward the upstream of the conveying component is higher than the other end.

3. A lifting sampling conveyor line according to claim 2, characterized in that: The material blocking seat is provided with an elastic member, which resists the end of the swing arm without a roller. The material blocking cylinder is provided with a vertical positioning column, and the material blocking seat is provided with an avoidance opening for avoiding the positioning column. The positioning column is arranged away from the upstream of the conveyor belt assembly.

4. The lifting and sampling conveyor line according to claim 1 is characterized in that: The conveyor belt assembly includes a first conveyor belt body and a second conveyor belt body arranged on the conveyor frame front and rear, a first pulley group arranged on the conveyor frame, and a second pulley group arranged on the conveyor frame, the first conveyor belt body is wound around the first pulley group, and the second conveyor belt body is wound around the second pulley group, a transmission shaft and a first transmission motor for driving the transmission shaft to rotate are provided at the front end of the conveyor frame, the transmission shaft is connected to the first pulley group, each of the conveyor frames is provided with a second transmission motor, the main shaft of the second transmission motor is connected to the second pulley assembly, and a notch opening upward is provided on the conveyor frame, the notch is used to avoid the lifting seat, and the second pulley group guides the second conveyor belt body to avoid the notch.

5. The lifting and sampling conveyor line according to claim 1 is characterized in that: The lifting assembly includes a base arranged on the conveying frame, a guide sleeve arranged on the base, a guide column sliding up and down along the guide sleeve, the top of the guide column is fixedly connected to the lifting seat, a lifting cylinder arranged on the base, and a cylinder rod of the lifting cylinder is connected to the lifting seat.

6. A lifting sampling conveyor line according to claim 5, characterized in that: A vertical rack is arranged on the lifting seat, a synchronization shaft is arranged between the conveying frames, and synchronization gears are arranged at both ends of the synchronization shaft, and the synchronization gears are meshed with the rack.

7. A lifting and sampling inspection conveyor line according to any one of claims 1 to 6, characterized in that: A material blocking mechanism is provided on the frame at the front end of the lifting seat, and a barcode scanning gun is provided on the conveying frame. The barcode scanning gun is used to scan products on the fixture entering the lifting area of ​​the lifting seat.