Efficient batch sample separating and cleaning device
By designing an efficient batch sample splitting and cleaning device, using length adjustment and thickness adjustment components to cooperate with the high-power gas cleaning of the nozzle group, the time-consuming problem of splitting and cleaning in traditional processes is solved, and fast and efficient sample processing is achieved. Suitable for large production environments.
Patent Information
- Application Number
- CN202420377904.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the batch processing of metal thin plates, the traditional splitting and cleaning processes consume a lot of time and manpower, making it difficult to meet the rhythm and efficiency requirements of large-scale production.
A high-efficiency batch sample separation and cleaning device is designed, including the main frame, pallet, length adjustment component, thickness adjustment component and split assembly. The nozzle group uses high-power gas for split cleaning, and is equipped with a waste collection box to adapt to Samples of different sizes and quantities can be quickly divided and cleaned.
It realizes rapid separation and cleaning of batch samples, meets the rhythm and efficiency requirements of large-scale production, reduces manpower investment, reduces the risk of failure of the next process, and ensures the quality of the sample after processing.
Smart Images
Figure CN222159174U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal thin plates, in particular to a high-efficiency batch sample separation and cleaning device. Background Art
[0002] In order to ensure the processing quality and processing speed of metal sheet performance test specimens, batch processing technology is widely used. However, due to the clamping action and the use of cutting fluid during the processing, it takes a lot of time, manpower and material resources to separate and wipe the thin plates after processing. Traditional processing technology is difficult to meet the requirements of large-scale production rhythm and efficiency. Utility Model Content
[0003] In order to solve the above problems, the present application provides a highly efficient batch sample separation and cleaning device.
[0004] The present application provides an efficient batch sample sheet separation and cleaning device, comprising a main frame, two support plates, a length adjustment component, a thickness adjustment component and a sheet separation component, wherein the two support plates are fixedly mounted side by side on the main frame, a concave bracket is formed at the upper edge of the support plate, and the support plate is used to hold the batch of thin plate samples to be cleaned at the bracket, the length adjustment component and the thickness adjustment component are both mounted on the main frame, the length adjustment component comprises a first baffle, a first adjustment plate and a first driving member, the first baffle is fixed to the outside of the thickness of one support plate, the first adjustment plate is located outside the thickness of the other support plate, and the first driving member is drivingly connected to the first adjustment plate to adjust the distance between the first adjustment plate and the first baffle The thickness adjustment component includes a second baffle, a second adjustment plate and a second driving member. The second baffle is fixed between the two support plates. The second adjustment plate and the second baffle are spaced apart. The second adjustment plate is driven and connected to the second driving member to adjust the distance between the second adjustment plate and the second baffle. A limiting space is formed between the first baffle and the first adjustment plate, and between the second baffle and the second adjustment plate. When the batch of thin plate samples are placed in the bracket, the batch of thin plate samples are located in the limiting space. The sheet separation component includes a nozzle group and a third driving member. The nozzle groups are arranged in a row, the nozzle groups are arranged downward, the nozzle groups are higher than the support plate, and the third driving member is connected to the nozzle group to drive the nozzle group to move horizontally.
[0005] In some embodiments, the main frame includes a frame panel located at the top, and the length adjustment component, the thickness adjustment component and the sheet separation component are installed on the frame panel. An opening is opened in the frame panel, and the opening is located directly below the limit space; the high-efficiency batch sample sheet separation and cleaning device also includes a waste collection box, which is installed on the main frame, the waste collection box is located below the frame panel, the waste collection box is located directly below the limit space, and the opening of the waste collection box is connected to the limit space through the opening.
[0006] In some embodiments, the main frame is a height-adjustable frame structure.
[0007] In some embodiments, the efficient batch sample sheet separation and cleaning device is provided with a reserved serial port, and the reserved serial port is signal-connected to the first drive member, the second drive member, and the third drive member.
[0008] In some embodiments, the first drive member, the second drive member, and the third drive member include cylinders.
[0009] In some embodiments, the first baffle plate and the first adjustment plate are both directly opposite to the bracket.
[0010] In some embodiments, the first driving member is mounted on the main frame via a first supporting plate.
[0011] In some embodiments, the second driving member is mounted on the main frame via a second supporting block.
[0012] In some embodiments, the second baffle is fixedly connected to the second support block via a transverse plate, and the transverse plate is located below the limiting space.
[0013] In some embodiments, the third driving member is fixed to the main frame via a third supporting plate.
[0014] The beneficial effects of the present application are as follows: an efficient batch sample separation and cleaning device, comprising a main frame, two support plates, a length adjustment component, a thickness adjustment component and a separation component, wherein the length adjustment component and the thickness adjustment component jointly provide a limited space with an adjustable range, and the batch of thin plate samples to be processed are placed in the bracket of the support plate. At this time, the batch of thin plate samples are located in the limited space, and by adjusting the spacing between the first adjustment plate and the first baffle plate and adjusting the spacing between the second adjustment plate and the second baffle plate, samples of different sizes, thicknesses and quantities can be adapted, and rapid separation and cleaning of samples of different thicknesses, quantities and lengths can be achieved; initially, the width of the limited space is larger than the total thickness of the batch of thin plate samples to be processed, and the batch of thin plate samples are placed After the support plate, the batch of thin plate samples will not fall over due to the action of the thickness adjustment component; the high-power nozzle is started, and the air is concentrated through the extremely narrow nozzle in the nozzle group. Driven by the third driving member, the nozzle group moves along the thickness direction of the batch of thin plate samples, and the high power of the gas is used to separate and clean the samples that are pasted together. During the high-pressure separation process, the cutting fluid and cutting slag carried by the samples are also cleaned; in summary, the high-efficiency batch sample separation and cleaning device provided by the present application solves the current problems of separation and cleaning after batch processing of thin plates, can quickly separate and clean, meet the large-scale production rhythm and efficiency requirements, and ensure that the processed samples do not affect the next process, freeing up manpower and reducing the risk of failure of the next process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model.
[0016] Figure 1 A schematic diagram of the structure of an efficient batch sample separation and cleaning device provided in this application;
[0017] Figure 2 A schematic diagram of a nozzle group in a high-efficiency batch sample separation and cleaning device provided in the present application.
[0018] Figure markings: 100-main frame, 110-frame panel, 111-opening, 200-pallet, 210-bracket, 310-first baffle, 320-first adjustment plate, 330-first driving member, 331-first support plate, 410-second baffle, 411-cross plate, 420-second adjustment plate, 430-second driving member, 431-second support block, 500-limiting space, 610-nozzle group, 620-third driving member, 621-third support plate, 700-waste collection box, 20-batch thin plate samples. DETAILED DESCRIPTION
[0019] This embodiment discloses an efficient batch sample separation and cleaning device, please refer to Figure 1 , including a main frame 100, two support plates 200, a length adjustment component, a thickness adjustment component and a sheet separation component,
[0020] like Figure 1 As shown, two pallets 200 are fixedly installed side by side on the main frame 100, and a concave bracket 210 is formed on the upper edge of the pallet 200. When in use, the batch of thin plate samples 20 to be cleaned are placed in the bracket 210, and the two pallets 200 jointly support the batch of thin plate samples 20.
[0021] The length adjustment assembly and the thickness adjustment assembly are both mounted on the main frame 100. Figure 1 As shown, the length adjustment assembly includes a first baffle plate 310, a first adjustment plate 320 and a first driving member 330. The first baffle plate 310 is fixed on the outside of the thickness of one support plate 200, and the first adjustment plate 320 is located on the outside of the thickness of another support plate 200. The first driving member 330 is drivingly connected to the first adjustment plate 320. The first driving member 330 is used to translate the first adjustment plate 320 to achieve the purpose of adjusting the distance between the first adjustment plate 320 and the first baffle plate 310.
[0022] like Figure 1As shown, the thickness adjustment assembly includes a second baffle 410, a second adjustment plate 420 and a second driving member 430. The second baffle 410 is fixed between the two support plates 200. The second adjustment plate 420 is spaced apart from the second baffle 410. The second adjustment plate 420 is drivingly connected to the second driving member 430. The second adjustment plate 420 is translated by the second driving member 430 to achieve the purpose of adjusting the distance between the second adjustment plate 420 and the second baffle 410.
[0023] like Figure 1 As shown, a limiting space 500 is formed between the first baffle plate 310 and the first adjustment plate 320 , and between the second baffle plate 410 and the second adjustment plate 420 . When the batch of thin plate samples 20 are placed in the bracket 210 , the batch of thin plate samples 20 are located in the limiting space 500 .
[0024] The sheet separation assembly includes a nozzle group 610 and a third driving member 620. The nozzle group 610 is as shown in FIG. Figure 2 As shown, the third driving member 620 is Figure 1 , the nozzle groups 610 are arranged in a row, the nozzle groups 610 are arranged downward, the nozzle groups 610 are higher than the support plate 200, and the third driving member 620 is connected to the nozzle groups 610 to drive the nozzle groups 610 to move horizontally. In other words, the arrangement direction of the nozzle groups 610 is the length direction of the thin plate sample, and the nozzle groups 610 are reciprocated along the thickness direction of the thin plate sample by the third driving member 620.
[0025] Specifically, the length adjustment component and the thickness adjustment component jointly provide a limited space 500 with an adjustable range, and the batch of thin plate samples 20 to be processed are placed in the bracket 210 of the pallet 200. At this time, the batch of thin plate samples 20 are located in the limited space 500. By adjusting the spacing between the first adjustment plate 320 and the first baffle 310 and the spacing between the second adjustment plate 420 and the second baffle 410, samples of different sizes, thicknesses, and quantities can be adapted, and fast sheet cleaning of samples of different thicknesses, quantities, and lengths can be achieved. The adjustment plate is adjusted according to the length and width of the batch samples manually input or downloaded remotely by the system. Initially, the batch samples are placed on the pallet 200 manually or by a robot.
[0026] Initially, the width of the limiting space 500 is larger than the total thickness of the batch of thin plate samples 20 to be processed, and after the batch of thin plate samples 20 are placed on the support plate 200, the batch of thin plate samples 20 will not fall due to the action of the thickness adjustment component; the high-power nozzle is started, and the gas is concentrated through the extremely narrow nozzle in the nozzle group 610. Driven by the third driving member 620, the nozzle group 610 moves along the thickness direction of the batch of thin plate samples 20, and the high power of the gas is used to separate and clean the samples that are pasted together. During the high-pressure separation process, the cutting fluid and cutting slag carried by the samples are also cleaned.
[0027] In summary, the efficient batch sample sorting and cleaning device provided by the present application solves the current problems of sorting and cleaning after batch processing of thin plates. It can quickly sort and clean, meet the requirements of large-scale production rhythm and efficiency, and ensure that the processed samples do not affect the next process, freeing up manpower and reducing the risk of failure of the next process.
[0028] The device is small in size and occupies a small area. It can be used in a single configuration or a fully automatic integrated configuration, and has strong applicability. The device is also simple and easy to clean, and personnel can complete it independently. It is simple to operate and convenient to use.
[0029] In some embodiments, the first driving member 330 , the second driving member 430 , and the third driving member 620 include cylinders and are adjusted by pneumatic components.
[0030] In some embodiments, the efficient batch sample sheet separation and cleaning device is provided with a reserved serial port, and the reserved serial port is connected to the first drive member 330, the second drive member 430 and the third drive member 620 by signal, so that the system can be connected to the full-automatic system to realize remote control. The operation of each component can be controlled remotely, the operation and maintenance are simple, and it can also be operated by one person.
[0031] In some embodiments, the main frame 100 is a height-adjustable frame structure, and the height can be adjusted to suit various scenarios.
[0032] In some embodiments, Figure 1 As shown, the first baffle plate 310 and the first adjustment plate 320 are both directly opposite to the bracket 210 .
[0033] In some embodiments, Figure 1 As shown, the main frame 100 includes a frame panel 110 located at the top, and the length adjustment component, the thickness adjustment component and the sheet separation component are installed on the frame panel 110. An opening 111 is opened on the frame panel 110, and the opening 111 is located directly below the limited space 500. The device also includes a waste collection box 700, which is installed on the main frame 100, and the waste collection box 700 is located below the frame panel 110. The waste collection box 700 is located directly below the limited space 500, and the opening of the waste collection box 700 is connected to the limited space 500 through the opening 111, so that during the formal cleaning process, the cutting fluid and cutting slag carried by the sample can smoothly enter the waste collection box 700 and be collected centrally by the waste collection box 700.
[0034] In some embodiments, Figure 1 As shown, the first driving member 330 is mounted on the main frame 100 through the first supporting plate 331. Figure 1 As shown, the second driving member 430 is mounted on the main frame 100 through the second supporting block 431. Figure 1 As shown, the third driving member 620 is fixed on the main frame 100 through the third supporting plate 621. Through each supporting member, each driving member is placed at a required height position.
[0035] In some embodiments, Figure 1 As shown, the second baffle 410 is fixedly connected to the second support block 431 through a transverse plate 411, and the transverse plate 411 is located below the limiting space 500. By arranging the transverse plate 411, the second baffle 410 is smoothly arranged, so that the positions of the second baffle 410, the second driving member 430 and the second support block 431 are relatively fixed.
[0036] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0037] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An efficient batch sample separation and cleaning device, characterized in that: include: Main frame; Two support plates are fixedly mounted side by side on the main frame, and a concave bracket is formed on the upper edge of the support plate, and the support plate is used to hold the batch of thin plate samples to be cleaned at the bracket; The length adjustment component and the thickness adjustment component are both installed on the main frame, the length adjustment component includes a first baffle, a first adjustment plate and a first driving member, the first baffle is fixed to the thickness outside of one of the support plates, the first adjustment plate is located at the thickness outside of the other support plate, the first driving member is connected to the first adjustment plate for driving to adjust the distance between the first adjustment plate and the first baffle, the thickness adjustment component includes a second baffle, a second adjustment plate and a second driving member, the second baffle is fixed between the two support plates, the second adjustment plate is spaced apart from the second baffle, the second adjustment plate is connected to the second driving member for driving to adjust the distance between the second adjustment plate and the second baffle, a limiting space is formed between the first baffle and the first adjustment plate, and between the second baffle and the second adjustment plate, and the batch of thin plate samples are located in the limiting space under the condition that the batch of thin plate samples are placed in the bracket; The sheet separation assembly comprises a nozzle group and a third driving member. The nozzle groups are arranged in a row and are arranged downward. The nozzle groups are higher than the supporting plate. The third driving member is connected to the nozzle groups to drive the nozzle groups to move horizontally.
2. The high-efficiency batch sample separation and cleaning device according to claim 1, characterized in that: The main frame includes a frame panel located at the top, the length adjustment component, the thickness adjustment component and the sheet separation component are installed on the frame panel, and an opening is opened in the frame panel, and the opening is located directly below the limiting space; The efficient batch sample separation and cleaning device also includes a waste collection box, which is installed on the main frame. The waste collection box is located below the frame panel. The waste collection box is located directly below the limit space, and the opening of the waste collection box is connected to the limit space through the opening.
3. The efficient batch sample separation and cleaning device according to claim 1, characterized in that: The main frame is a frame structure with adjustable height.
4. The high-efficiency batch sample separation and cleaning device according to claim 1, characterized in that: The efficient batch sample separation and cleaning device is provided with a reserved serial port, and the reserved serial port is signal-connected to the first driving member, the second driving member and the third driving member.
5. The high-efficiency batch sample separation and cleaning device as claimed in claim 1, characterized in that: The first driving member, the second driving member, and the third driving member include cylinders.
6. The efficient batch sample separation and cleaning device according to claim 1, characterized in that: The first baffle plate and the first adjustment plate are both directly opposite to the bracket.
7. The high-efficiency batch sample separation and cleaning device according to claim 1, characterized in that: The first driving member is mounted on the main frame via a first supporting plate.
8. The high-efficiency batch sample separation and cleaning device as claimed in claim 1, characterized in that: The second driving member is mounted on the main frame via a second supporting block.
9. The high-efficiency batch sample separation and cleaning device as claimed in claim 8, characterized in that: The second baffle is fixedly connected to the second support block via a transverse plate, and the transverse plate is located below the limiting space.
10. The high-efficiency batch sample separation and cleaning device according to claim 1, characterized in that: The third driving member is fixed on the main frame via a third supporting plate.