High-strength walking beam input shaft

By designing reinforced threads, retained liquid cavity and iron washer on the gear shaft to form a lubricating film and realize circulating lubrication, the friction and wear of the gear shaft during high-speed operation is solved, extending the service life and improving mechanical efficiency.

CN222163291UActive Publication Date: 2024-12-13SHANDONG SITONG PETROLEUM TECH DEV CO LTD
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Patent Information

Application Number
CN202421637181.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2024-12-13
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Existing gear shafts are severely friction and wear during high-speed operation, resulting in short service life and low maintenance efficiency, and frequent stopping of equipment for lubrication and maintenance.

Method used

A high-strength swimming beam input shaft is designed, and the structures such as reinforced threads, retained liquid cavity and iron washer are used to form a lubricating film to reduce friction, extend the gear life, and circulating lubrication is achieved through the oil outlet groove to reduce transmission losses.

Benefits of technology

It extends the service life of the gear, improves mechanical efficiency, reduces noise and vibration, and ensures the normal operation and efficient transmission of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear shafts, and discloses a high-strength walking beam input shaft which comprises a gear main shaft, reinforcing threads are formed in an inner cavity of the gear main shaft, a liquid retention cavity is formed in the inner cavity of the gear main shaft, and internal threads are formed in the inner wall of the side face of the reinforcing threads. According to the gear sealing device, the gasket is arranged, so that in the manufacturing process of machinery and equipment, the gasket is mainly used for preventing liquid or gas media from leaking, a system is protected against the influence of the external environment, and the service life of the gear sealing device is prolonged. The gasket can reduce friction and abrasion between two contact surfaces, protect parts from being damaged, prolong the service life of equipment, can be used for adjusting the gap or levelness between the parts to ensure normal operation of the equipment under some conditions, has buffering performance, can absorb vibration and impact, and can be used for improving the service life of the equipment. And the influence of noise and vibration on equipment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear shafts, and more specifically to a high-strength walking beam input shaft. Background Art

[0002] The high-strength walking beam input shaft is an important component of the mechanical transmission system, which is mainly responsible for transmitting power to the output shaft. Since it needs to withstand large torque and load, the input shaft is usually made of high-strength materials to ensure its stability and reliability during operation. The accuracy of the input shaft directly affects the working efficiency and accuracy of the entire transmission system, so there are high requirements for its processing accuracy and assembly accuracy. Since it works in a high-speed and heavy-load environment for a long time, the input shaft needs to have good wear resistance to extend its service life. The design of the input shaft needs to take into account its coordination with the output shaft, transmission gears and other components to achieve efficient power transmission. The manufacturing of the high-strength walking beam input shaft requires multiple process links such as forging, heat treatment, and finishing, and the manufacturing difficulty is relatively high. In order to ensure the normal operation of the input shaft and extend its service life, it needs to be inspected and maintained regularly, such as lubrication and replacement of worn parts.

[0003] Deficiencies of existing technology: Most of the existing gear shafts have teeth machined on the side of the gears to connect the gears to each other. After working for a long time, the teeth of the main shaft and the teeth of the secondary shaft rub against each other, which will cause the teeth on the two gears to be partially worn away, resulting in slippage and other faults during transmission. On the other hand, the main shaft of the existing equipment and the gears that mesh with each other are always in high-speed operation. The friction and wear will seriously affect the service life of the gears. However, to maintain the gear equipment, it is often necessary to stop the equipment and then disassemble it to apply lubricating oil for maintenance, which greatly shortens and reduces work efficiency and time. Utility Model Content

[0004] In order to overcome the above defects of the prior art, the utility model provides a high-strength walking beam input shaft to solve the problems existing in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-strength walking beam input shaft, comprising a gear main shaft, the inner cavity of the gear main shaft is provided with a reinforcing thread, the inner cavity of the gear main shaft is provided with a retained liquid cavity, the inner wall of the side of the reinforcing thread is provided with an internal thread, the side of the gear main shaft is provided with an embedded groove, and the inner wall side wall of the internal thread is threadedly connected with a sealing nut.

[0006] Furthermore, a reinforcement thread is provided on the outer edge of the side surface of the gear main shaft, and a reinforcement bolt is threadedly connected to the outer edge of the side surface of the reinforcement thread.

[0007] Furthermore, an inner side wall of the retained liquid cavity is provided with an oil outlet groove, and an inner main shaft gear is fixedly connected to the side surface of the gear main shaft.

[0008] Furthermore, the side of the reinforcing bolt is movably connected with an iron washer.

[0009] Furthermore, an oil outlet is provided on the side surface of the inner main shaft gear, and an engaging groove is provided on the side surface of the inner main shaft gear.

[0010] Furthermore, a side gear is movably connected to the side surface of the gear main shaft, a meshing tooth block is provided on the side surface of the side gear, and an elliptical gear support rod is fixedly connected to the inner ring side wall of the side gear.

[0011] Technical effects and advantages of the utility model:

[0012] The utility model is provided with a gasket, which is conducive to the gasket being placed between two surfaces to block the passage of fluid, gas or particles, prevent leakage and pollution. In the manufacture of machinery and equipment, the gasket is mainly used to prevent the leakage of liquid or gaseous media and protect the system from the influence of the external environment. The gasket can reduce the friction and wear between the two contact surfaces, protect the parts from damage, and extend the service life of the equipment. In some cases, the gasket can be used to adjust the gap or levelness between parts to ensure the normal operation of the equipment. The gasket has a buffering property, can absorb vibration and impact, and reduce the influence of noise and vibration on the equipment.

[0013] The utility model is provided with a qualified oil outlet groove for the retained liquid cavity, and the gear maintenance and oiling are beneficial to the gear oil, which can reduce the wear of the gears and other moving parts and extend the life of the gears. It forms a lubricating film on the surface of the gear, reduces the direct contact between the tooth surfaces, thereby reducing friction and wear. The gear oil continuously takes away the heat generated by the gear transmission during the circulation lubrication process, and dissipates it through the air and the transmission mechanism housing to ensure the normal working temperature of the transmission parts. The gear oil can prevent the corrosion and rust of the gears and bearings, protect the geometric characteristics and lubrication state of the gears, and extend their service life. The use of gear oil can reduce the friction and transmission loss of the gear transmission and improve the mechanical efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the overall structure of the gear main shaft of the utility model;

[0016] Figure 3 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 4It is a schematic diagram of the overall structure of the side gear of the utility model;

[0018] Figure 5 It is a structural schematic diagram of the gear main shaft of the utility model.

[0019] The accompanying drawings are marked as follows: 1. gear main shaft; 101. retained liquid chamber; 102. reinforcement bolt; 103. sealing nut; 104. embedded groove; 105. internal thread; 106. reinforcement thread; 107. oil outlet groove; 108. iron washer; 2. side gear; 201. elliptical gear support rod; 202. meshing gear block; 3. inner main shaft gear; 301. oil outlet; 302. meshing groove. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The high-strength walking beam input shaft involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0021] Reference Figures 1 to 5 The utility model provides a high-strength walking beam input shaft, which includes a gear main shaft 1, the inner cavity of the main shaft 1 is provided with a reinforcing thread 106, the inner cavity of the gear main shaft 1 is provided with a retained liquid cavity 101, the inner wall of the side of the reinforcing thread 106 is provided with an internal thread 105, the side of the gear main shaft 1 is provided with an embedded groove 104, the inner wall side wall of the internal thread 105 is threadedly connected with a sealing nut 103, and the oil outlet groove 107, the oil outlet 301, the reinforcing thread 106 and the retained liquid cavity 101 opened inside the gear main shaft 1 are all open and connected to each other.

[0022] Among them, a reinforcing thread 106 is opened on the outer edge of the side of the gear main shaft 1, and a reinforcing bolt 102 is threadedly connected to the outer edge of the side of the reinforcing thread 106 to fix and tighten the side gear 201 and the inner main shaft gear 3.

[0023] Among them, an oil outlet groove 107 is opened on the inner wall side wall of the retained liquid chamber 101. The engine oil stored in the retained liquid chamber 101 is beneficial to the maintenance of the gears. Oiling the gear oil can reduce the wear of the gears and other moving parts and extend the life of the gears. It forms a lubricating film on the surface of the gears to reduce the direct contact between the tooth surfaces, thereby reducing friction and wear. The gear oil continuously takes away the heat generated by the gear transmission during the circulation lubrication process and dissipates it through the air and the transmission mechanism casing to ensure the normal operating temperature of the transmission parts. The gear oil can prevent corrosion and rust of the gears and bearings, protect the geometric characteristics and lubrication state of the gears, and extend their service life. The use of gear oil can reduce the friction and transmission loss of the gear transmission and improve mechanical efficiency. The side of the gear main shaft 1 is fixedly connected with the inner main shaft gear 3.

[0024] Among them, the side of the reinforcing bolt 102 is movably connected with an iron washer 108. The purpose of adding the washer is to reduce the friction and wear between the two contact surfaces, protect the parts from damage, and extend the service life of the equipment. In some cases, the washer can be used to adjust the gap or level between the components to ensure the normal operation of the equipment. The washer has a buffering property, which can absorb vibration and impact and reduce the impact of noise and vibration on the equipment.

[0025] An oil outlet 301 is formed on the side surface of the inner main shaft gear 3 , and an engagement groove 302 is formed on the side surface of the inner main shaft gear 3 .

[0026] Among them, the side of the gear main shaft 1 is movably connected with the side gear 2, and the side of the side gear 2 is provided with an engaging tooth block 202. The inner ring side wall of the side gear 2 is fixedly connected with an elliptical gear support rod 201, and the engaging tooth block 202 on the side gear 2 is inserted into the engaging groove 302 on the gear main shaft 1 with the side facing inward.

[0027] Working principle of the utility model: before use, install it first, align and insert the meshing tooth block 202 on the side gear 2 with the meshing groove 302 on the gear main shaft 1 facing inward, then after the iron washer 108 is sleeved on the gear main shaft 1 and the side gear 2, finally fix the reinforcing bolt 102 through the reinforcing thread 106 threaded connection. The role of adding gaskets is to reduce the friction and wear between the two contact surfaces, protect the parts from damage, and extend the service life of the equipment. In some cases, gaskets can be used to adjust the gap or levelness between components to ensure the normal operation of the equipment. The gasket has a buffering property, can absorb vibration and impact, and reduce the impact of noise and vibration on the equipment. The oil outlet groove 107, the oil outlet 301, the reinforcing thread 106 and the retained liquid cavity 101 opened inside the gear main shaft 1 are connected to each other. When the equipment is not in use In this case, if you want to apply lubricating oil or engine oil to the equipment for maintenance, you can use auxiliary working tools to inject these liquids into the embedded groove 104 opened on the gear main shaft 1, and temporarily store the liquid in the retention liquid chamber 101. Then, the equipped 103 is connected to the side of 1 through the 105 thread, so that the liquid will not flow out from one end at will. Then, when the equipment is turned on for work, when the entire gear main shaft 1 starts to work, it will start to rotate. The force generated during the rotation will rotate the liquid stored in the retention liquid chamber 101 out, thereby lubricating the inner main shaft gear 3. The inner main shaft gear 3 is in frictional contact with the gear connection, so that the inner main shaft gear 3 and the contacting gears will be evenly sticky with lubricating oil, etc., and oiling the gears is beneficial to extending their service life. The use of gear oil can reduce the friction and transmission loss of the gear transmission and improve mechanical efficiency.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-strength walking beam input shaft, comprising a gear main shaft (1), characterized in that: The inner cavity of the gear main shaft (1) is provided with a reinforcing thread (106), the inner cavity of the gear main shaft (1) is provided with a retained liquid cavity (101), the inner wall of the side of the reinforcing thread (106) is provided with an internal thread (105), the side of the gear main shaft (1) is provided with an embedding groove (104), and the inner wall of the internal thread (105) is threadedly connected with a sealing nut (103).

2. A high-strength walking beam input shaft according to claim 1, characterized in that: A reinforcing thread (106) is provided on the outer edge of the side surface of the gear main shaft (1), and a reinforcing bolt (102) is threadedly connected to the outer edge of the side surface of the reinforcing thread (106).

3. A high-strength walking beam input shaft according to claim 2, characterized in that: An oil outlet groove (107) is provided on the inner side wall of the retained liquid cavity (101), and an inner main shaft gear (3) is fixedly connected to the side surface of the gear main shaft (1).

4. The high-strength walking beam input shaft according to claim 2, characterized in that: An iron washer (108) is movably connected to the side of the reinforcing bolt (102).

5. The high-strength walking beam input shaft according to claim 3, characterized in that: An oil outlet (301) is provided on the side surface of the inner main shaft gear (3), and an engagement groove (302) is provided on the side surface of the inner main shaft gear (3).

6. The high-strength walking beam input shaft according to claim 2, characterized in that: A side gear (2) is movably connected to the side of the gear main shaft (1), a meshing tooth block (202) is provided on the side of the side gear (2), and an elliptical gear support rod (201) is fixedly connected to the inner ring side wall of the side gear (2).