Flat cotton covered wire

By using Dingqing layer extrusion, reinforcement, tin-plated copper wire mesh shielding and polyurethane sheath in flat cables, tensile resistance, tear resistance and oil stain resistance are improved, and the tensile resistance of existing flat cables is solved. Deficiencies in tear resistance and oil stain resistance.

CN222167983UActive Publication Date: 2024-12-13SHANGHAI PANDA WIRE & CABLE +2
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Patent Information

Application Number
CN202323419195.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-13
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The tensile and tear resistance of existing flat cables is poor, and the oil stain resistance is poor.

Method used

Multiple stranded stranded oxygen-free bare copper wire is used as the conductor. The outside of the conductor is extruded by a Dingqing layer and a reinforcement is installed. The shielding layer is made of high-density tin-plated copper wire mesh, and a polyurethane sheath is wrapped on the outside, including polyolefins. Layer, aluminum foil and braided layer, galvanized tensile-resistant soft steel wire rope is placed on both sides.

Benefits of technology

It improves the tensile and tear resistance of flat wires, and provides better protection against electromagnetic interference and corrosion in complex and harsh environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat cotton covered wire, which comprises a wire body, the wire body is of a flat structure, the wire body comprises a plurality of conductors, the conductors are wrapped by an inner sheath, the plurality of conductors are extruded by a butyronitrile layer, the butyronitrile layer is wrapped by a shielding layer, and the shielding layer is wrapped by a polyurethane sheath. Reinforcing pieces are arranged at the two ends of the butyronitrile layer. According to the utility model, the conductor is extruded by the butyronitrile layer, and the two ends of the butyronitrile layer are provided with the reinforcing members; buna-N materials are used as cable insulation and sheath materials, and galvanized tensile soft steel wire ropes are arranged on two sides of the cable to serve as bearing tensile elements of the cable, so that tensile and tear-resistant effects of the cable are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wires, in particular to a flat cloth electric wire. Background Art

[0002] Cable is an electrical energy or signal transmission device, usually composed of several or several groups of wires. Cables include power cables, control cables, compensation cables, shielded cables, high-temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, mining cables, aluminum alloy cables, etc. They are all composed of single or multiple wires and insulation layers, and are used to connect circuits, electrical appliances, etc.

[0003] The existing announcement number CN216435487U adopts a polyvinyl chloride butadiene nitrile composite material outer sheath flat pressure-proof cable, including an outer sheath, an inner sheath and a wire assembly, the outer sheath, the inner sheath and the wire assembly are arranged from the outside to the inside in sequence, the number of the wire assemblies is four, and the outer surface of the outer sheath is glued with an outer insulating layer; it arranges multiple groups of wire assemblies flatly to form a flat shape on the outside, thereby improving the overall compressive mechanical properties, the outer insulating layer isolates the external power supply, and the waterproof layer can effectively prevent rainwater from penetrating into the inside. The polyvinyl chloride butadiene nitrile composite material outer sheath flat pressure-proof cable adopts a flat shape, so that the overall compressive performance is improved and the protective performance is good. However, the existing flat cables have poor tensile and tearing resistance, and relatively poor oil resistance. For this reason, we propose a flat cloth wire. Utility Model Content

[0004] The utility model aims to provide a flat wire distribution device to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flat cloth electric wire, comprising a wire body, the wire body having a flat structure, the wire body comprising a plurality of conductors, the outer side of the conductors being wrapped with an inner sheath, the plurality of conductors being extruded through a nitrile layer, the outer side of the nitrile layer being wrapped with a shielding layer, the outer side of the shielding layer being wrapped with a polyurethane sheath; reinforcements are provided at both ends of the nitrile layer.

[0006] Preferably, the reinforcement is made of galvanized soft steel wire rope or fiber aramid yarn rope.

[0007] Preferably, the shielding layer is made of high-density tinned copper wire mesh.

[0008] Preferably, the conductor is made of multiple strands of twisted oxygen-free bare copper wire.

[0009] Preferably, the inner quilt comprises a polyolefin layer, an aluminum foil, a braided layer and a polyurethane layer, and the polyolefin layer, the aluminum foil, the braided layer and the polyurethane layer are arranged in sequence from the inside to the outside.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The conductor is extruded through the nitrile layer, and reinforcements are provided at both ends of the nitrile layer. The nitrile material is used as the cable insulation and sheath material, and galvanized tensile soft steel wire ropes are placed on both sides of the cable as the load-bearing and tensile elements of the cable to improve the tensile and tear resistance of the cable.

[0012] The shielding layer uses high-density tinned copper wire mesh to effectively resist electromagnetic interference.

[0013] The outside of the shielding layer is wrapped with a polyurethane sheath. The polyurethane sheath has a better protective effect in complex and harsh working conditions such as heavy oil pollution, high water content, and corrosiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the inner quilt of the utility model.

[0017] In the figure: 1. reinforcement; 2. conductor; 3. inner jacket; 4. nitrile layer; 5. shielding layer; 6. polyurethane sheath; 31. polyolefin layer; 32. aluminum foil; 33. braided layer; 34. polyurethane layer. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.

[0019] See also Figure 1In an embodiment of the utility model, a flat cloth electric wire comprises a wire body, the wire body is a flat structure, the wire body comprises a plurality of conductors 2, the outer side of the conductor 2 is wrapped with an inner sheath 3, the plurality of conductors 2 are extruded through a nitrile layer 4, the outer side of the nitrile layer 4 is wrapped with a shielding layer 5, the outer side of the shielding layer 5 is wrapped with a polyurethane sheath 6; reinforcement members 1 are arranged at both ends of the nitrile layer 4; the reinforcement member 1 is made of galvanized soft steel wire rope or fiber aramid yarn rope; the shielding layer 5 is made of high-density tinned copper wire mesh; the conductor 2 is made of multiple strands of twisted oxygen-free bare copper wire. The conductor is extruded through the nitrile layer, and reinforcements are provided at both ends of the nitrile layer; the nitrile material is used as the cable insulation and sheath material, and galvanized tensile soft steel wire ropes are placed on both sides of the cable as the load-bearing and tensile elements of the cable to improve the tensile and tear resistance of the cable; the shielding layer adopts a high-density tinned copper wire mesh to effectively resist electromagnetic interference; the outside of the shielding layer is wrapped with a polyurethane sheath, which has better protection in complex and harsh working conditions such as heavy oil pollution, high water content, and corrosion.

[0020] like Figure 2 The inner blanket 3 comprises a polyolefin layer 31, an aluminum foil 32, a braided layer 33 and a polyurethane layer 34, and the polyolefin layer 31, the aluminum foil 32, the braided layer 33 and the polyurethane layer 34 are arranged in sequence from the inside to the outside.

[0021] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A flat cloth wire, comprising a wire body, wherein the wire body is a flat structure, Features: The electric wire body comprises a plurality of conductors (2), the outer sides of the conductors (2) are wrapped with an inner sheath (3), the plurality of conductors (2) are extruded through a nitrile layer (4), the outer sides of the nitrile layer (4) are wrapped with a shielding layer (5), and the outer sides of the shielding layer (5) are wrapped with a polyurethane sheath (6); reinforcement pieces (1) are provided at both ends of the nitrile layer (4).

2. A flat wire according to claim 1, Features: The reinforcement (1) is made of galvanized soft steel wire rope or fiber aramid yarn rope.

3. The flat wire according to claim 1, Features: The shielding layer (5) is made of high-density tinned copper wire mesh.

4. The flat wire according to claim 1, Features: The conductor (2) is made of a plurality of twisted oxygen-free bare copper wires.

5. The flat wire according to claim 1, Features: The inner quilt (3) comprises a polyolefin layer (31), an aluminum foil (32), a braided layer (33) and a polyurethane layer (34), wherein the polyolefin layer (31), the aluminum foil (32), the braided layer (33) and the polyurethane layer (34) are arranged in sequence from the inside to the outside.