Resin pouring transformer winding demoulding device
By designing a resin cast transformer winding release device with roller transmission platform and full wire tie rod, the problems of crushing and damage during the winding release process are solved, and rapid, damage-free demolding and efficient production are achieved.
Patent Information
- Application Number
- CN202420923510.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The prior art can easily lead to broken and damaged winding surfaces during the resin cast transformer winding release process, affecting appearance, and inefficient.
A mold release device including a support frame platform, conveying roller shaft, guide rod, vertical rod and pressure plate is designed. The transmission platform with roller and a full wire tie rod are used to achieve smooth fixation and safe mold release of the windings, and photoelectric switch detection is adopted. And control the movement of the conveying roller shaft to avoid manual smashing and prying operations.
It achieves rapid and damage-free demolding of the winding, improves production efficiency, and ensures the beautiful appearance and single-molding of the winding without repair.
Smart Images
Figure CN222168145U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a resin casting transformer winding demoulding device, belonging to the technical field of transformer manufacturing. Background Art
[0002] With the rapid development of economy and industry, people's safety awareness is constantly increasing, the requirements for power safety are constantly improving, the demand for dry-type transformer equipment is growing, and how to improve efficiency and beautify the appearance are becoming more and more important. The demoulding work of resin cast transformer windings used to be done by smashing, prying, and jacking, which would cause the surface of the transformer winding to be broken, damaged, and other problems that affect the appearance. Therefore, improvements are needed. Summary of the invention
[0003] In order to make up for the deficiencies of the prior art, the utility model provides a resin cast transformer winding demoulding device.
[0004] The technical solution of the utility model is as follows:
[0005] A resin cast transformer winding demoulding device is characterized in that it includes a support frame platform, a row of conveying rollers are installed on the support frame platform, and are used to convey the cast transformer winding with mold; a horizontal guide rod is fixed on the left and right sides of the middle of the support frame platform, and a vertical pole is slidably installed on the guide rod, and a horizontal pressing plate is installed on the pole to press the transformer winding.
[0006] Further preferably, the vertical pole has threads from top to bottom, a nut is screwed on the vertical pole thread, the nut is welded and fixed to the pressure plate, and the pressure plate is used to insert into the gap between the transformer winding and the casting mold; the vertical pole and the nut are used to rotate the pressure plate up and down to adjust it to the same height as the transformer winding.
[0007] Further preferably, a vertical pole is slidably mounted on the guide rail rod, a slider is welded to the lower end of the pole, and a middle hole of the slider is sleeved on the guide rail rod.
[0008] Further preferably, the bottom surface of the casting mold is a plane, and a plurality of lifting noses are welded on the plane for lifting the mold by a crane for demoulding. After demoulding, the winding is transported to the tail of the platform by a conveying roller and then moved away.
[0009] Further preferably, a fixed base plate is welded to the lower end of each leg of the support frame platform, and the fixed base plate is fixed to the ground by embedded bolts.
[0010] Further preferably, the guide rails on both sides of the support frame platform are square guide rails to prevent the pull rod from tipping over.
[0011] Further preferably, a photoelectric switch is installed at the beginning, middle and tail ends of the upper edge of the support frame platform respectively, for detecting whether the transformer winding is coming over, thereby starting or closing the conveying roller.
[0012] The beneficial effect of the utility model is that it has been proven in practice that the resin casting winding demoulding device has changed the previous working conditions of smashing, prying, and jacking, and prevented the surface of the transformer winding from being broken or damaged, which would affect the appearance. This solution adopts a transmission platform with rollers, on which a full-wire pull rod that can move left and right is provided, so that the winding can be stably fixed on the transmission platform. The mold can be demoulded by just using a crane and lifting the mold, which is convenient and fast, and does not damage the winding. If this device is combined with an assembly line platform, continuous operation can be achieved, greatly improving production efficiency. The mold can be quickly demoulded without damaging the winding, further ensuring that the winding is formed in one step, does not require repair, and has a beautiful appearance. This design is mainly used in dry epoxy casting winding transformers. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structural arrangement of the utility model.
[0014] In the figure, 1. platform, 2. transmission roller, 3 casting mold, 4. lifting nose, 5. full-thread pull rod, 6. guide rail rod, 7. casting winding, 8. fixed bottom plate, 9. pressing plate, 10 end photoelectric switch, 11 start photoelectric switch, 12 middle photoelectric switch, 13 slider, 14 nut. DETAILED DESCRIPTION
[0015] The accompanying drawing shows an embodiment of the present utility model.
[0016] The utility model discloses a demoulding device for a resin cast transformer winding, comprising a support frame platform 1, on which a row of conveying rollers 2 are installed for conveying cast transformer windings 7 with molds; a horizontal guide rod 6 is fixed on the left and right sides of the middle of the support frame platform, on which a vertical upright pole 5 is slidably installed, and a horizontal pressing plate is installed on the upright pole for pressing the transformer windings.
[0017] The vertical pole has threads from top to bottom, and a nut 14 is screwed on the vertical pole thread. The nut is welded and fixed to the pressing plate 9, and the pressing plate is used to insert into the gap between the transformer winding 7 and the casting mold 3; the vertical pole 5 and the nut are used to rotate the pressing plate 9 up and down to adjust it to the same height as the transformer winding.
[0018] A vertical pole 5 is slidably mounted on the guide rail rod, a slider 13 is welded to the lower end of the pole, and a middle hole of the slider is sleeved on the guide rail rod 6.
[0019] The bottom surface of the casting mold 3 is a plane, on which a plurality of lifting noses 4 are welded, which are used to lift the mold by a crane for demoulding. After demoulding, the winding is transported to the tail of the platform by a conveying roller and then moved away.
[0020] A fixed base plate 8 is welded to the lower end of each leg of the support frame platform 1, and the fixed base plate is fixed to the ground by embedded bolts.
[0021] The guide rails 6 on both sides of the support frame platform adopt square guide rails to prevent the pull rods from tipping over.
[0022] The resin casting winding demoulding device is provided with a transmission platform with rollers, a full-thread pull rod is fixed on a guide rail which can be moved left and right, and a pressure plate is arranged on the top for karaoke winding.
[0023] The starting end, middle end and tail end of the upper edge of the support frame platform are respectively installed with a starting photoelectric switch 11, a middle photoelectric switch 12 and a terminal photoelectric switch 10, which are used to detect whether the transformer winding is coming over, thereby starting or closing the conveying roller 2.
[0024] The conveying roller is an existing product, including a row of rollers installed on a frame via bearings, a gear is installed at the end of each roller, and the gears are meshed in sequence. The first roller or the last roller is connected to the motor through a pulley pair or a sprocket pair.
[0025] When in use, the operator measures the height of the transformer winding, rotates the pressing plate 9 along the tie rod 5 to reach this height, and then moves the pressing plate outward to a position that does not interfere with the transformer winding 7. Use a crane or a crane to place the cast and hardened transformer winding with a mold on the drive roller 2 of the support frame platform 1. The photoelectric switch 11 at the beginning detects the transformer winding. After the drive roller is started, it moves forward with the transformer winding. After moving to the middle of the two guide rods, the middle photoelectric switch 12 detects the transformer winding, and the drive roller stops running. The operator manually pushes the two tie rods 5 along the guide rod 6 to a suitable position close to the transformer winding. The operator moves the pressing plate so that the two pressing plates 9 are stuck in the gap between the casting mold 3 and the transformer winding 7. The operator operates the crane. The operator hangs the nose 4 of the casting mold plane with a wire rope and a hook. The crane pulls the nose upward and shakes it gently, and the casting mold is smoothly pulled upward out, completing the demoulding task of the winding. The operator moves the pressing plate so that the two pressing plates 9 are moved to a position that does not interfere with the transformer winding. Start the transmission roller 2, which carries the transformer winding forward to the tail of the support frame platform. After the end photoelectric switch 10 senses the transformer winding, the transmission roller stops running, and the transformer winding is moved away by workers and mechanical devices.
[0026] Practice has proved that the resin casting winding demoulding device has changed the previous working conditions of smashing, prying and jacking. In the past, smashing and prying would cause problems such as broken and damaged winding surface that affect the appearance. This solution adopts a transmission platform with rollers, on which a full-wire pull rod that can move left and right is provided, so that the winding can be stably fixed on the transmission platform. The mold can be demoulded by just using a crane and lifting the mold, which is convenient and fast, and does not damage the winding. If this device is combined with an assembly line platform, continuous operation can be achieved, greatly improving production efficiency.
Claims
1. A resin cast transformer winding demoulding device, characterized by: It includes a support frame platform, on which a row of conveying rollers are installed for conveying the cast transformer windings with molds; a horizontal guide rod is fixed on the left and right sides of the middle of the support frame platform, on which a vertical pole is slidably installed, and a horizontal pressing plate is installed on the pole for pressing the transformer windings.
2. The resin cast transformer winding demoulding device according to claim 1 is characterized in that: The vertical pole has threads from top to bottom, and nuts are screwed on the threads of the vertical pole. The nuts are welded and fixed to the pressing plate. The pressing plate is used to insert into the gap between the transformer winding and the casting mold; the vertical pole and the nut are used to rotate the pressing plate up and down to adjust it to the same height as the transformer winding.
3. The resin cast transformer winding demoulding device according to claim 2 is characterized by: A vertical pole is slidably mounted on the guide rail rod, a slider is welded at the lower end of the pole, and a middle hole of the slider is sleeved on the guide rail rod.
4. The resin cast transformer winding demoulding device according to any one of claims 1 to 3, characterized in that: The bottom surface of the casting mold is a plane with several lifting noses welded on it, which are used to lift the mold by a crane for demoulding. After demoulding, the winding is transported to the tail of the platform by the conveyor roller and then moved away.
5. The resin cast transformer winding demoulding device according to any one of claims 1 to 3, characterized in that: A fixed base plate is welded to the lower end of each leg of the support frame platform, and the fixed base plate is fixed to the ground by embedded bolts.
6. The resin cast transformer winding demoulding device according to any one of claims 1 to 3, characterized in that: The guide rods on both sides of the support frame platform adopt square guide rails to prevent the pull rods from tipping over.
7. The resin cast transformer winding demoulding device according to any one of claims 1 to 3, characterized in that: The starting end, middle end and tail end of the upper edge of the support frame platform are respectively installed with a starting photoelectric switch, a middle photoelectric switch and a terminal photoelectric switch, which are used to detect whether the transformer winding is coming over, thereby starting or closing the conveying roller shaft.