Cooling structure of granulator
By designing the cooling structure in the granulator, including the cooling shell and the rotating disk, the problem of poor quality and shape of spherical particles produced by the granulator is solved, and rapid cooling and hardening of materials and efficient cooling of the granular shell is achieved.
Patent Information
- Application Number
- CN202420856513.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-23
AI Technical Summary
When making spherical granules, the existing granulators have poor quality and shape, and cannot effectively reduce the high temperature at the granule forming part, resulting in slow cooling of the granule shell.
A cooling structure of a granulator is designed, including a storage tube, a cooling housing, a motor and a rotating disk. The inner cavity of the cooling housing is filled with coolant. The rotating disk is rotated under the motor drive. The jet head is used to clean the residual liquid and the telescopic rod. and wipes are used for heat absorption and cooling, and the connecting plate, reinforcement plate, rotary ring and curved plate are added to improve structural stability and rotational stability.
The manufacturing quality of spherical particles is effectively improved. Through the rotation of the rotating disc in the coolant and the cleaning function of the jet head, the rapid cooling and hardening of the material is achieved, and the cooling speed of the particle shell is improved.
Smart Images

Figure CN222173973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of granulator equipment, in particular to a cooling structure of a granulator. Background Art
[0002] Granulator is a kind of molding machine that can make materials into specific shapes. It is widely used in chemical, petrochemical, pharmaceutical, food, building materials, mining and metallurgy, environmental protection, printing and dyeing, ceramics, rubber, plastics and other fields.
[0003] When the existing granulator is used to make spherical granules, the quality and shape of the granules produced are poor, and the high temperature generated by the granule forming part cannot be well reduced, thereby reducing the cooling speed of the granule shell. Therefore, a new technical solution needs to be designed to solve this problem. Utility Model Content
[0004] The utility model aims to provide a cooling structure of a granulator to solve the problem that when the granulator proposed in the above background technology is used to make spherical granules, the quality and shape of the granules produced are poor, and the high temperature generated at the granule forming part cannot be well reduced, thereby reducing the cooling speed of the granule shell.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cooling structure of a granulator, comprising a granulating device, the granulating device comprising a storage pipe, a cooling shell, a motor and a rotating disk, a feeding frame is welded to the top of the storage pipe, two cooling shells are welded to the bottom of the storage pipe, a conduit is inserted into the outer wall of the cooling shell, a nozzle is inserted into the inner wall of the cooling shell, the bottom of the inner cavity of the cooling shell is filled with coolant, the front side wall of each cooling shell is fixed with a motor by bolts, the rotating disk is rotatably connected to the inner wall of the cooling shell through a rotating seat, and is keyed to the motor, a molding cavity is opened on the outer wall of the rotating disk, and the molding cavities on the outer walls of the two rotating disks correspond to each other.
[0006] In order to improve the connection stability between the cooling shell and the material storage pipe, as a preferred cooling structure of a granulator of the utility model, a connecting plate is welded on both sides of the material storage pipe respectively, and the other end of the connecting plate is welded to the outer wall of the cooling shell.
[0007] In order to prevent the molten material from flowing out from the gap between the storage pipe and the two cooling shells, as a preferred cooling structure of a granulator of the utility model, a reinforcement plate is welded to the bottom of the storage pipe, and the reinforcement plate is fixed to the outer wall of the cooling shell by bolts.
[0008] In order to lead the formed granules into the storage frame, as a preferred cooling structure of the granulator of the utility model, guide plates are welded at the lower parts of the openings of the two cooling shells.
[0009] In order to improve the rotational stability of the rotating disk in the cooling shell, as a preferred cooling structure of a granulator of the utility model, a rotating ring is welded on one side of the rotating disk, and the rotating ring is embedded in the inner side wall of the cooling shell and rotates therewith.
[0010] In order to wipe the liquid in the molding cavity, as a preferred cooling structure of a granulator of the utility model, the inner wall of the cooling shell is fixed with a telescopic rod by bolts, a guide head is welded at the end of the telescopic rod, a spring is sleeved on the outside of the telescopic rod, and a wiping cloth is embedded at the end of the guide head.
[0011] In order to facilitate the movement between the guide head and the rotating disk, as a preferred cooling structure of a granulator of the utility model, an arc plate is welded at the end of the guide head.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the cooling structure of the granulator is reasonably designed, and two symmetrically distributed cooling shells are installed at the discharge port of the material storage pipe, and a rotating disk is installed inside each cooling shell, and a molding cavity is opened on the outer wall of the rotating disk, wherein the left rotating disk rotates clockwise, and the right rotating disk rotates counterclockwise, and the two rotating disks rotate synchronously, so that the two semi-shaped molding cavities can clamp the materials before being combined into a circular shape, and when they are combined into a circular shape, the materials are mutually fused, cooled into a sphere and fall off, thereby effectively improving the quality of the spherical granule manufacturing;
[0013] By filling the bottom of the inner cavity of the cooling shell with coolant, the rotating disk can rotate continuously under the drive of the motor, so that the lower part of the rotating disk is always immersed in the coolant, and a nozzle is installed in the rotation direction of the rotating disk to clean the residual coolant in the molding cavity, so that the molding cavity of the rotating disk molding granulation can be effectively cooled and cooled, so that the molten material can quickly complete cooling and hardening when it contacts the inner wall of the molding cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the cooling shell of the utility model;
[0016] Figure 3 This is a schematic diagram of the rotary disc granulation structure of the utility model;
[0017] Figure 4This is a schematic diagram of the structure of the rotating disk of the utility model.
[0018] In the figure: 100, granulation device; 110, storage pipe; 111, feed frame; 112, reinforcement plate; 113, connecting plate; 120, cooling shell; 121, guide plate; 122, conduit; 123, nozzle; 124, telescopic rod; 125, spring; 126, guide head; 127, arc plate; 130, motor; 140, rotating disk; 141, molding cavity; 142, rotating ring. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 , the utility model provides a technical solution:
[0021] In the technical scheme, a cooling structure of a granulator includes a granulating device 100, which includes a material storage pipe 110, a cooling shell 120, a motor 130 and a rotating disk 140. A feed frame 111 is welded to the top of the material storage pipe 110, two cooling shells 120 are welded to the bottom of the material storage pipe 110, a conduit 122 is plugged into the outer wall of the cooling shell 120, a jet head 123 is plugged into the inner wall of the cooling shell 120, and the bottom of the inner cavity of the cooling shell 120 is filled with coolant. A motor 130 is fixed to the front side wall of each cooling shell 120 by bolts, and the rotating disk 140 is rotatably connected to the inner wall of the cooling shell 120 through a rotating seat, and is key-connected to the motor 130. A molding cavity 141 is opened on the outer wall of the rotating disk 140, and the molding cavities 141 on the outer walls of the two rotating disks 140 correspond to each other.
[0022] In this technical solution, the material storage tube 110 and the feed frame 111 are used to store molten materials, the cooling shell 120 is used to install the motor 130 and the rotating disk 140, the motor 130 is used to drive the rotating disk 140 to rotate, and while the two rotating disks 140 are rotating, their molding cavities 141 are constantly overlapped, so that the molten material can be cooled, formed and dropped, and the conduit 122 and the nozzle 123 are used in conjunction with each other to blow away the liquid in the molding cavity 141.
[0023] In some technical solutions, reference Figure 1 A connecting plate 113 is welded to both sides of the material storage pipe 110 , and the other end of the connecting plate 113 is welded to the outer wall of the cooling shell 120 .
[0024] In this technical solution, the use of the connecting plate 113 can improve the connection strength between the cooling shell 120 and the material storage pipe 110, and prevent positional deviation during granulation.
[0025] In some technical solutions, reference Figure 1 A reinforcing plate 112 is welded to the bottom of the material storage pipe 110 , and the reinforcing plate 112 is fixed to the outer wall of the cooling shell 120 by bolts.
[0026] In this technical solution, the use of the reinforcing plate 112 can seal the gap between the material storage tube 110 and the cooling shell 120 to prevent the leakage of the molten material.
[0027] In some technical solutions, reference Figure 1-2 A guide plate 121 is welded to the lower portion of the openings of the two cooling shells 120 .
[0028] In this technical solution, the use of the guide plate 121 can guide the formed granules to prevent the granules from falling out of the storage frame during the falling process.
[0029] In some technical solutions, reference Figure 2-3 A rotating ring 142 is welded on one side of the rotating disk 140 , and the rotating ring 142 is embedded in the inner wall of the cooling shell 120 and rotates therewith.
[0030] In this technical solution, the use of the rotating ring 142 can enable the rotating disk 140 to rotate stably with the inner wall of the cooling shell 120 , preventing displacement and contact and friction with the inner wall of the cooling shell 120 .
[0031] In some technical solutions, reference Figure 2 A telescopic rod 124 is fixed to the inner wall of the cooling shell 120 by bolts, a guide head 126 is welded to the end of the telescopic rod 124, a spring 125 is sleeved on the outside of the telescopic rod 124, and a wiping cloth is embedded at the end of the guide head 126.
[0032] In this technical solution, the telescopic rod 124, the spring 125 and the guide head 126 cooperate with each other to enable the guide head 126 to reciprocate so that the wiping cloth contacts the inner wall of the molding cavity 141 and then wipes off the residual liquid on the inner wall of the molding cavity 141.
[0033] In some technical solutions, reference Figure 2 An arc plate 127 is welded to the end of the guide head 126 .
[0034] In this technical solution, the use of the arc plate 127 can reduce the resistance encountered by the guide head 126 when leaving the inner cavity of the molding cavity 141 , so that the guide head 126 can easily leave the inner cavity of the molding cavity 141 .
[0035] Working principle: The molten material is introduced into the inner cavity of the storage tube 110 through the feed frame 111, and the control switches of the two motors 130 are turned on. The motor 130 on the left drives the rotating disk 140 to rotate clockwise, and the motor 130 on the right drives the rotating disk 140 to rotate counterclockwise, so that the joint of the two rotating disks 140 can complete the overlap of the molding cavity 141, and the molding cavity 141 can intercept the material during the rotation process, and then when the overlap occurs, they can be fused and cooled together to form a whole and can be automatically The pellets 141 are then dropped, and the corresponding forming cavity 141 after granulation is transferred to the coolant in the inner cavity of the cooling shell 120 for cooling. After rotating out of the liquid surface, the nozzle 123 and the conduit 122 generate airflow to blow the inner wall of the forming cavity 141 to remove the droplets. After rotating to the guide head 126, the guide head 126 slides along the inner wall of the forming cavity 141 under the action of the telescopic rod 124 and the spring 125, and then wipes the inner wall of the forming cavity 141. Granulation is carried out repeatedly according to the above steps.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A cooling structure of a granulator, characterized in that: The invention comprises a granulating device (100), wherein the granulating device (100) comprises a material storage pipe (110), a cooling shell (120), a motor (130) and a rotating disk (140), wherein a feeding frame (111) is welded to the top of the material storage pipe (110), two cooling shells (120) are welded to the bottom of the material storage pipe (110), a conduit (122) is inserted into the outer wall of the cooling shell (120), and a nozzle (123) is inserted into the inner wall of the cooling shell (120). ), the bottom of the inner cavity of the cooling shell (120) is filled with coolant, a motor (130) is fixed to the front side wall of each cooling shell (120) by bolts, the rotating disk (140) is rotatably connected to the inner side wall of the cooling shell (120) through a rotating seat, and is key-connected to the motor (130), and a molding cavity (141) is opened on the outer side wall of the rotating disk (140), and the molding cavities (141) on the outer side walls of the two rotating disks (140) correspond to each other.
2. The cooling structure of a granulator according to claim 1, characterized in that: A connecting plate (113) is welded to each of the two sides of the material storage pipe (110), and the other end of the connecting plate (113) is welded to the outer side wall of the cooling shell (120).
3. The cooling structure of a granulator according to claim 1, characterized in that: A reinforcing plate (112) is welded to the bottom of the material storage pipe (110), and the reinforcing plate (112) is fixed to the outer side wall of the cooling shell (120) by means of bolts.
4. The cooling structure of a granulator according to claim 1, characterized in that: A guide plate (121) is welded to the lower portion of the openings of the two cooling shells (120).
5. The cooling structure of a granulator according to claim 1, characterized in that: A rotating ring (142) is welded to one side of the rotating disk (140), and the rotating ring (142) is embedded in the inner wall of the cooling shell (120) and rotates therewith.
6. The cooling structure of a granulator according to claim 1, characterized in that: A telescopic rod (124) is fixed to the inner wall of the cooling shell (120) by bolts, a guide head (126) is welded to the end of the telescopic rod (124), a spring (125) is sleeved on the outside of the telescopic rod (124), and a wiping cloth is embedded at the end of the guide head (126).
7. A cooling structure for a granulator according to claim 6, characterized in that: An arc-shaped plate (127) is welded to the end of the guide head (126).
