Tray cleaning mechanism

By designing an automated pallet cleaning mechanism, the cleaning DC motor, transmission DC motor and other components are used to achieve automated cleaning of the battery pallet, solving the high cost and low efficiency problems caused by manual operation, and improving cleaning quality and efficiency.

CN222175312UInactive Publication Date: 2024-12-17深圳市长翼科技有限公司
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Patent Information

Application Number
CN202420667862.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing battery tray cleaning mainly relies on manual operations, resulting in high production costs and low cleaning efficiency, and the inability to achieve automated cleaning.

Method used

A pallet cleaning mechanism is designed, including cleaning DC motors, cleaning brushes, transmission DC motors, dust brushes, transmission synchronization belts, floating guide columns and vacuum pipes. Through these components, the automatic cleaning of the battery tray is achieved. By cooperating with the barrier assembly and the shading assembly, ensure the slow movement of the tray and the stability of the cleaning process.

Benefits of technology

It realizes automatic cleaning of battery trays, reduces labor labor, shortens production cycle, reduces labor costs, and improves cleaning quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery tray cleaning, in particular to a tray cleaning mechanism which comprises a shell, a sweeping direct-current motor is installed on one side of the shell, the rotating end of the sweeping direct-current motor is connected with a cleaning brush, a transmission direct-current motor is installed in the shell, and the transmission direct-current motor is connected with the cleaning brush. A transmission direct-current motor is installed in the shell, a transmission synchronous belt is connected to the rotating end of the transmission direct-current motor, a dust storage brush is connected to the end, away from the transmission direct-current motor, of the transmission synchronous belt, floating guide columns are installed on the periphery of the upper end of the shell, and a dust suction pipeline is installed in the middle of the upper end of the shell. According to the battery tray cleaning device, automatic cleaning of the battery tray is achieved, labor-consuming labor of workers is reduced, the production period is shortened, the labor cost is reduced, the cleaning yield is increased, the battery tray cleaning device is provided with a movement stopping structure, the movement speed of the tray can be limited, and therefore the tray can be not affected by a dust storage brush and can move slowly.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery tray cleaning, in particular to a tray cleaning mechanism. Background Art

[0002] During production on the logistics line, the inner cavity of the battery tray needs to be cleaned, so a tray cleaning mechanism is needed to clean the inner cavity of the battery tray.

[0003] The existing battery tray is cleaned manually using a vacuum cleaner. This solution requires a large investment in labor costs for the production of the battery tray. Therefore, in order to address the above-mentioned defects, the present application proposes a tray cleaning mechanism. Utility Model Content

[0004] The purpose of the utility model is to provide a tray cleaning mechanism to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes a shell, a cleaning DC motor is installed on one side of the shell, and the rotating end of the cleaning DC motor is connected to a cleaning brush, a transmission DC motor is installed inside the shell, and the rotating end of the transmission DC motor is connected to a transmission synchronous belt, and the end of the transmission synchronous belt away from the transmission DC motor is connected to a dust collection brush, floating guide columns are installed around the upper end of the shell, and a dust collection duct is installed in the middle of the upper end of the shell.

[0006] Preferably, connecting components are installed on both sides of the front and rear ends of the lower end of the shell, and a blocking component is connected to the side of the connecting component close to the central axis of the shell, and a shielding component is installed on the upper end of the blocking component.

[0007] Preferably, the connecting assembly includes a connecting block, a lifting motor and a lifting rod, and a lifting rod is connected to a side of the connecting block close to the central axis of the shell, and a lifting motor is installed on one side of the lifting rod.

[0008] Preferably, the blocking assembly includes a sleeve rod, a throttle valve, a first spring, a piston and a push rod, and the throttle valve is installed at one end of the sleeve rod, the first spring is installed inside the sleeve rod, and the end of the first spring away from the throttle valve is connected to the piston, and the end of the piston away from the first spring is connected to the push rod.

[0009] Preferably, the shielding assembly includes a connecting plate, a shielding plate, a baffle rod and a contact wheel, and the shielding plate is installed in the middle of one side of the connecting plate, the lower ends of the front and rear sides of the connecting plate are connected to the baffle rod, and the contact wheel is installed at the lower end of the baffle rod.

[0010] Preferably, the shielding assembly also includes a telescopic rod, a second spring and a mounting plate, and the telescopic rod is installed at the lower end of the middle part of the connecting plate, the outside of the telescopic rod is connected to the second spring, and the lower end of the second spring is connected to the mounting plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The equipment realizes automatic cleaning of battery trays through the cleaning structure composed of cleaning DC motor, cleaning brush, transmission DC motor, dust collection brush, transmission synchronous belt, floating guide column and dust suction pipe, which reduces manual labor and shortens production cycle, reduces labor cost and improves cleaning yield.

[0013] 2. The equipment can support the passing pallet through the push rod, and the push rod can be slowly retracted into the sleeve rod through the throttle valve, so as to realize the slow movement of the pallet, so that the dust collection brush can slowly clean the pallet, and prevent the dust collection brush from exerting force on the pallet, causing the pallet to pass through the dust collection brush quickly, affecting the cleaning work of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the cleaning structure of the utility model;

[0015] Figure 2 This is an enlarged structural diagram of the shielding component of the utility model;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the barrier component of the utility model.

[0017] In the figure: 1. Cleaning DC motor; 2. Cleaning brush; 3. Driving DC motor; 4. Dust collection brush; 5. Driving synchronous belt; 6. Floating guide column; 7. Dust suction duct; 8. Connecting assembly; 801. Connecting block; 802. Lifting motor; 803. Lifting rod; 9. Blocking assembly; 901. Sleeve rod; 902. Throttle valve; 903. First spring; 905. Piston; 906. Push rod; 10. Shielding assembly; 1001. Connecting plate; 1002. Shielding plate; 1003. Blocking rod; 1004. Contact wheel; 1005. Telescopic rod; 1006. Second spring; 1007. Install fixing plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1 The utility model provides a technical solution: comprising a shell 11, a cleaning DC motor 1 is installed on one side of the shell 11, and a cleaning brush 2 is connected to the rotating end of the cleaning DC motor 1, a transmission DC motor 3 is installed inside the shell 11, and a transmission synchronous belt 5 is connected to the rotating end of the transmission DC motor 3, and a dust collection brush 4 is connected to the end of the transmission synchronous belt 5 away from the transmission DC motor 3, floating guide pillars 6 are installed around the upper end of the shell 11, and a dust collection duct 7 is installed in the middle of the upper end of the shell 11;

[0020] By using a cleaning structure consisting of a cleaning DC motor 1, a cleaning brush 2, a transmission DC motor 3, a dust collection brush 4, a transmission timing belt 5, a floating guide column 6 and a dust suction duct 7, automatic cleaning of the battery tray is achieved, reducing manual labor, shortening the production cycle, reducing labor costs and improving the cleaning yield.

[0021] like Figure 2 and Figure 3 As shown, connecting components 8 are installed on both sides of the lower end of the shell 11, and a blocking component 9 is connected to the side of the connecting component 8 close to the central axis of the shell 11, and a shielding component 10 is installed on the upper end of the blocking component 9.

[0022] like Figure 2 As shown, the connection assembly 8 includes a connection block 801, a lifting motor 802 and a lifting rod 803, and the lifting rod 803 is connected to one side of the connection block 801 close to the central axis of the housing 11, and the lifting motor 802 is installed on one side of the lifting rod 803;

[0023] The lifting motor 802 drives the lifting rod 803 which forms a rotating structure with the connecting block 801 to rotate.

[0024] like Figure 3 As shown, the blocking assembly 9 includes a sleeve rod 901, a throttle valve 902, a first spring 903, a piston 904 and a push rod 905, and the throttle valve 902 is installed at one end of the sleeve rod 901, the first spring 903 is installed inside the sleeve rod 901, and the end of the first spring 903 away from the throttle valve 902 is connected to the piston 904, and the end of the piston 904 away from the first spring 903 is connected to the push rod 905;

[0025] The tray can be supported by the push rod 905, and the throttle valve 902 can slowly retract the push rod 905 into the sleeve rod 901, so that the tray can be slowly moved, so that the dust collection brush 4 can slowly clean the tray, and prevent the dust collection brush 4 from applying force to the tray, causing the tray to pass through the dust collection brush 4 quickly, affecting the cleaning work of the equipment.

[0026] like Figure 2 As shown, the shielding assembly 10 includes a connecting plate 1001, a shielding plate 1002, a blocking rod 1003 and a contact wheel 1004, and the shielding plate 1002 is installed in the middle of one side of the connecting plate 1001, the blocking rod 1003 is connected to the lower ends of the front and rear sides of the connecting plate 1001, and the contact wheel 1004 is installed at the lower end of the blocking rod 1003, the shielding assembly 10 also includes a telescopic rod 1005, a second spring 1006 and a mounting plate 1007, and the telescopic rod 1005 is installed at the lower end of the middle part of the connecting plate 1001, the second spring 1006 is connected to the outside of the telescopic rod 1005, and the lower end of the second spring 1006 is connected to the mounting plate 1007;

[0027] The connecting plate 1001 is pulled down by the elastic telescopic structure formed by the second spring 1006 and the telescopic rod 1005 and the mounting fixing plate 1007 , so that the shielding plate 1002 shields the top rod 905 .

[0028] Working principle: First, the cleaning brush 2 is driven to rotate by the cleaning DC motor 1 to clean the tray, and the transmission DC motor 3 drives the dust collection brush 4 to rotate through the transmission synchronous belt 5, so that the dust collection brush 4 cleans the surface of the tray to collect dust, and then the dust collected by the dust collection brush 4 is sucked away through the dust collection pipe 7. When the tray passes through the dust collection brush 4, the tray will be supported by the ejector rod 905. When the ejector rod 905 is subjected to force, it will shrink toward the inside of the sleeve rod 901, and the tail of the sleeve rod 901 will be discharged slowly and evenly through the throttle valve 902, so that the ejector rod 905 will shrink at a uniform speed, so that the tray will pass under the dust collection brush 4 at a uniform and slow speed. When the ejector rod 905 shrinks After completion, the lifting motor 802 drives the lifting rod 803 to rotate, lifts the blocking component 9, and allows the cleaned tray to pass. When the blocking component 9 is lifted, the connecting plate 1001 is pulled down by relying on the elastic telescopic structure formed by the second spring 1006 and the telescopic rod 1005 and the mounting fixed plate 1007, so that the shielding plate 1002 blocks the top rod 905 to prevent the top rod 905 from popping out. When the tray passes, the connecting component 8 puts the blocking component 9 back to its original position. This is because the transmission belt of the conveying tray pushes the blocking rod 1003 upward, so that the shielding plate 1002 loses its shielding, and the top rod 905 relies on the first spring 903 to pop out from the sleeve rod 901 and continue to work.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tray cleaning mechanism, comprising a housing (11), characterized in that: A cleaning DC motor (1) is installed on one side of the housing (11), and the rotating end of the cleaning DC motor (1) is connected to a cleaning brush (2); a transmission DC motor (3) is installed inside the housing (11), and the rotating end of the transmission DC motor (3) is connected to a transmission synchronous belt (5); an end of the transmission synchronous belt (5) away from the transmission DC motor (3) is connected to a dust collecting brush (4); floating guide pillars (6) are installed around the upper end of the housing (11), and a dust collection duct (7) is installed in the middle of the upper end of the housing (11).

2. A tray cleaning mechanism according to claim 1, characterized in that: Connecting components (8) are installed on both sides of the lower end of the shell (11), and a blocking component (9) is connected to the side of the connecting component (8) close to the central axis of the shell (11), and a shielding component (10) is installed on the upper end of the blocking component (9).

3. A tray cleaning mechanism according to claim 2, characterized in that: The connection assembly (8) comprises a connection block (801), a lifting motor (802) and a lifting rod (803), and a lifting rod (803) is connected to a side of the connection block (801) close to the central axis of the shell (11), and a lifting motor (802) is installed on one side of the lifting rod (803).

4. A tray cleaning mechanism according to claim 2, characterized in that: The blocking assembly (9) comprises a sleeve rod (901), a throttle valve (902), a first spring (903), a piston (904) and a push rod (905), wherein the throttle valve (902) is installed at one end of the sleeve rod (901), the first spring (903) is installed inside the sleeve rod (901), and the end of the first spring (903) away from the throttle valve (902) is connected to the piston (904), and the end of the piston (904) away from the first spring (903) is connected to the push rod (905).

5. A tray cleaning mechanism according to claim 2, characterized in that: The shielding assembly (10) comprises a connecting plate (1001), a shielding plate (1002), a blocking rod (1003) and a contact wheel (1004), wherein the shielding plate (1002) is installed in the middle of one side of the connecting plate (1001), the blocking rod (1003) is connected to the lower ends of the front and rear sides of the connecting plate (1001), and the contact wheel (1004) is installed at the lower end of the blocking rod (1003).

6. A tray cleaning mechanism according to claim 5, characterized in that: The shielding assembly (10) further comprises a telescopic rod (1005), a second spring (1006) and a mounting plate (1007), wherein the telescopic rod (1005) is mounted at the lower middle end of the connecting plate (1001), the outside of the telescopic rod (1005) is connected to the second spring (1006), and the lower end of the second spring (1006) is connected to the mounting plate (1007).