Universal wheel support stamping mechanism
By introducing polygonal turntables and hydraulic cylinders into the universal wheel bracket stamping mechanism, automated bracket panel switching and synchronous stamping are realized, solving the problems of low efficiency and safety hazards in the prior art, and improving stamping efficiency and safety.
Patent Information
- Application Number
- CN202420645291.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing universal wheel bracket stamping process is inefficient and has safety hazards. Workers need to manually place and remove the bracket panel, which can easily cause stamping injuries.
A universal wheel bracket stamping mechanism including a polygonal rotor and hydraulic cylinder is designed. The rotor switches the bracket panel into and out of the stamping area. The two side-by-side punches are stamped simultaneously, and the discharge of the spring-assisted forming bracket is avoided and manual operation is improved. Efficiency and reduce safety risks.
The stamping efficiency is improved, the working time of workers in dangerous areas is reduced, and the stamping injury is avoided. The stamping machine continues to work without stopping, which significantly improves production efficiency.
Smart Images

Figure CN222175722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of universal wheel manufacturing, in particular to a universal wheel bracket stamping mechanism. Background Art
[0002] Universal wheels are movable casters, and the bracket on which the casters are installed can rotate 360 degrees horizontally under dynamic or static loads. Universal wheels are widely used in various fields, and the structure of universal wheels also needs to be adjusted according to different usage scenarios.
[0003] Most universal wheel brackets are stamped products. A bracket panel of a suitable shape and size is cut from a steel plate according to the shape of the bracket when it is unfolded. The bracket panel is then placed on the workbench below the punching machine. A forming groove is provided in the stamping base on the workbench. The punching machine uses a punch to press the bracket panel into the forming groove, thereby punching out a qualified universal wheel bracket. However, during the current stamping operation, workers need to manually place the bracket panel on the stamping base, and after the punch is used for stamping, the formed universal wheel bracket is removed and a new bracket panel is placed. This one-place-one-take working mode is inefficient, and workers are prone to stamping injuries when taking the bracket under the punch, which poses a great safety hazard. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a universal wheel bracket stamping mechanism, which can improve work efficiency and is less likely to cause stamping injuries.
[0005] To this end, the technical solution of the utility model is: a universal wheel bracket stamping mechanism, including a workbench and a stamping machine, the workbench is provided with a polygonal turntable, and two stamping bases are installed on each side of the turntable; the stamping machine is provided with a hydraulic cylinder, a stamping bracket and a punch, the stamping bracket is installed at the output end of the hydraulic cylinder, and two punches arranged side by side are installed on the stamping bracket, and the two punches are opposite to the two stamping bases on the same side.
[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: a forming groove is provided on the stamping base, a movable seat is provided in the middle of the forming groove, and a spring is provided under the movable seat; a positioning plate is provided above the stamping base, an avoidance opening is provided in the middle of the positioning plate, and positioning pins are provided on both sides of the avoidance opening.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: a plurality of ventilation holes are provided on the upper surface of the movable seat, an air pipe is connected to the bottom of the movable seat, and the air pipe is connected to the negative pressure equipment, that is, the ventilation holes on the movable seat are in a negative pressure state.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: one end of the spring is fixed in the stamping base, and the other end is fixed to the bottom of the movable seat; an air pipe is connected to the bottom of the movable seat, the air pipe passes through the middle of the spring, and a through hole for the air pipe to pass through is provided under the stamping base.
[0009] On the basis of the above solution and as a preferred solution of the above solution: a driving motor for driving the turntable to rotate is provided under the turntable.
[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the two punches on the punching machine run synchronously and are located directly above the two punching bases on the same side.
[0011] When in use, a bracket panel is placed on each stamping base on the turntable, the roller mounting holes on both sides of the bracket panel are sleeved on the positioning pins, and the bracket panel is placed above the movable seat; then the turntable starts to rotate, and one side is rotated into the stamping area of the stamping machine, and the two punches are positioned opposite to the two stamping bases on this side. Then the stamping machine works, and the two punches are pressed down synchronously. The punches press the bracket panel into the forming groove, and the bracket panel is punched into a universal wheel bracket. Then the punch leaves the universal wheel bracket, and the movable seat is reset upward under the action of the spring to eject the formed universal wheel bracket.
[0012] When the universal wheel bracket on one side is formed, the turntable continues to rotate, allowing the two stamping bases on the next side to enter the stamping area and repeat the above stamping work; at the same time, after the previously stamped universal wheel bracket is moved out of the stamping area, the staff can remove the stamped universal wheel bracket and put in a new bracket panel, waiting to enter the stamping area next time, and so on, to complete the stamping operation of all bracket panels.
[0013] Compared with the prior art, the beneficial effects of the utility model are: a rotatable polygonal turntable is used to switch the bracket panel entering the stamping area, and the staff takes the stamped bracket and places the un-stamped bracket panel outside the stamping area to avoid stamping injuries; and during the taking and placing process, the stamping machine does not stop, and the stamping efficiency is high; two punches are provided on the stamping machine, which can stamp two universal wheel brackets at the same time, greatly improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings.
[0015] Figure 1 It is a structural schematic diagram of Example 1;
[0016] Figure 2 This is a schematic diagram of the structure of the turntable in Example 1;
[0017] Figure 3 for Figure 2A partial enlarged view of
[0018] Figure 4 This is a structural cross-sectional view of the stamping base of Example 1;
[0019] Figure 5 This is a top view of the structure of the stamping base of Example 2;
[0020] Figure 6 This is a structural cross-sectional view of the stamping base of Example 2.
[0021] Marked in the figure are: workbench 1, punching machine 2, hydraulic cylinder 21, punching bracket 22, punch 23, turntable 3, punching base 4, forming groove 41, movable seat 42, spring 43, positioning plate 44, positioning pin 45, vent hole 46, air pipe 47, bracket panel 5, roller mounting hole 51. DETAILED DESCRIPTION
[0022] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of narrating the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present invention.
[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" and "a number" is two or more, unless otherwise clearly and specifically defined.
[0024] Example 1
[0025] The universal wheel bracket stamping mechanism described in this embodiment includes a workbench 1 and a stamping machine 2. The stamping machine 2 is provided with a hydraulic cylinder 21, a stamping bracket 22 and a punch 23. The stamping bracket 22 is installed at the output end of the hydraulic cylinder 21. Two punches 23 arranged side by side are installed on the stamping bracket 22. The two punches 23 on the stamping machine 2 operate synchronously.
[0026] An octagonal turntable 3 is provided on the workbench 1, and a driving motor for driving the turntable 3 to rotate is provided below the turntable 3. Two punching bases 4 are installed on each side of the turntable 3, and two punches 23 are opposite to the two punching bases 4 on the same side, and can simultaneously perform punching operations on the bracket panels on the punching bases.
[0027] The stamping base 4 is provided with a forming groove 41, a movable seat 42 is provided in the middle of the forming groove 41, and a spring 43 is provided below the movable seat 42; one end of the spring 43 is fixed in the forming groove 41 of the stamping base 4, and the other end is fixed to the bottom of the movable seat 42; a positioning plate 44 is provided above the stamping base 4, an avoidance opening is provided in the middle of the positioning plate 44, and positioning pins 45 are provided on both sides of the avoidance opening.
[0028] When in use, a bracket panel 5 is placed on each stamping base 4 on the turntable 3, the roller mounting holes 51 on both sides of the bracket panel 5 are sleeved on the positioning pins 45, and the bracket panel 5 is placed above the movable seat 42; then the turntable 3 starts to rotate, and one side is rotated into the stamping area of the punching machine 2, the two punches 23 are positioned opposite to the two stamping bases 4 on this side, and then the punching machine 2 works, the two punches 23 are pressed down synchronously, and the punch 23 presses the bracket panel 5 into the forming groove 41, the bracket panel 5 is punched into a universal wheel bracket, and then the punch leaves the universal wheel bracket, and the movable seat 42 is reset upward under the action of the spring 43 to eject the formed universal wheel bracket.
[0029] When the universal wheel bracket on one side is formed, the turntable 3 continues to rotate, so that the two stamping bases 4 on the next side enter the stamping area and repeat the above stamping work; at the same time, after the previously stamped universal wheel bracket is moved out of the stamping area, the staff can remove the stamped universal wheel bracket and put in a new bracket panel, waiting to enter the stamping area next time, and so on, to complete the stamping operation of all bracket panels.
[0030] Example 2
[0031] The structure of this embodiment is similar to that of embodiment 1, except that: in order to prevent the bracket panel 5 from being misplaced during the rotation of the turntable 3, a plurality of ventilation holes 46 are provided on the upper surface of the movable seat 42, and an air pipe 47 is connected under the movable seat 42, and the air pipe 47 is connected to the negative pressure equipment, that is, the ventilation holes 46 on the movable seat are in a negative pressure state; the air pipe 47 under the movable seat passes through the middle of the spring 43, and a through hole for the air supply pipe 47 to pass through is provided under the stamping base 4.
[0032] When in use, a bracket panel is placed on each stamping base on the turntable, the roller mounting holes on both sides of the bracket panel are sleeved on the positioning pins, and the bracket panel is placed above the movable seat and can be adsorbed by the movable seat; after the stamped universal wheel bracket is moved out of the stamping area, the staff can remove the stamped universal wheel bracket from the adsorption surface of the movable seat and put in a new bracket panel.
[0033] Here, the adsorption force of the movable seat can be controlled according to actual needs, so that the size of the adsorption force is suitable for the user to manually remove the stamped universal wheel bracket, and can ensure that the bracket panel is not misplaced during the rotation of the turntable.
[0034] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A universal wheel bracket punching mechanism, comprising a workbench and a punching machine, characterized in that: The workbench is provided with a polygonal turntable, and two stamping bases are installed on each side of the turntable; the stamping machine is provided with a hydraulic cylinder, a stamping support and a punch, the stamping support is installed on the output end of the hydraulic cylinder, and two punches arranged side by side are installed on the stamping support, and the two punches are opposite to the two stamping bases on the same side.
2. A universal wheel bracket punching mechanism as claimed in claim 1, characterized in that: The stamping base is provided with a forming groove, a movable seat is provided in the middle of the forming groove, and a spring is provided under the movable seat; a positioning plate is provided above the stamping base, an avoidance opening is provided in the middle of the positioning plate, and positioning pins are provided on both sides of the avoidance opening.
3. A universal wheel bracket punching mechanism as claimed in claim 2, characterized in that: The upper surface of the movable seat is provided with a plurality of ventilation holes, and an air pipe is connected to the lower side of the movable seat, and the air pipe is connected to the negative pressure equipment, that is, the ventilation holes on the movable seat are in a negative pressure state.
4. A universal wheel bracket punching mechanism as claimed in claim 3, characterized in that: One end of the spring is fixed in the stamping base, and the other end is fixed to the bottom of the movable seat; an air pipe is connected below the movable seat, the air pipe passes through the middle of the spring, and a through hole for the air pipe to pass through is provided below the stamping base.
5. The universal wheel bracket punching mechanism according to claim 1, characterized in that: A driving motor for driving the turntable to rotate is arranged below the turntable.
6. A universal wheel bracket punching mechanism as claimed in claim 1, characterized in that: The two punches on the punching machine run synchronously and are located directly above the two punching bases on the same side.
