Full-automatic electric heating pipe support piece assembling and crimping all-in-one machine

Abstract

The utility model discloses a full-automatic electric heating pipe support piece assembling and crimping all-in-one machine which comprises a supporting table, a vibration disc, a first moving mechanism, a blanking mechanism and a material returning mechanism. A pressing mechanism and a lower die are installed on the surface of the supporting table, and the vibration disc is installed on the side face of the supporting table; the first moving mechanism is installed on the surface of the supporting table and corresponds to the arrangement guide groove plate in position, the second moving mechanical feeding mechanism and the third moving positioning mechanism are installed on the surface of the supporting table, the discharging mechanism is installed on the surface of the supporting table and conveys heating pipes, and the positioning mechanism is installed on the surface of the supporting table and pushes the heating pipes to be inserted into the support pieces. The material returning mechanism is installed on the surface of the supporting table and discharges the heating pipes, automatic conveying of the support pieces is achieved, the pushing mechanism pushes the heating pipes into the support pieces so that the heating pipes can be automatically sleeved with the support pieces, the pressing mechanism presses the support pieces through an upper die, and automatic assembling and fixing of the heating pipes and the support pieces are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of electric heating tube processing, in particular to a full-automatic electric heating tube bracket sheet assembly and crimping integrated machine. Background Art

[0002] The manufacturing process of electric heating tubes can be roughly divided into tube making and powder filling, electrical performance testing, and bracket and accessories assembly. At present, in order to control production costs, most electric heating tubes and brackets are assembled mainly by manual assembly, manual positioning, and automatic crimping. This assembly method requires a relatively simple crimping machine, but the disadvantage is that there are errors in the accuracy of manual positioning and assembly of electric heating tubes and brackets, and the assembly efficiency is also limited by proficiency. When using a crimping machine for fixing, the yield rate is also difficult to control. Utility Model Content

[0003] The purpose of the utility model is to provide a fully automatic electric heating tube bracket sheet assembly and crimping integrated machine to solve the problems raised in the above background technology.

[0004] To achieve the above purpose, the utility model provides the following technical solutions: a fully automatic electric heating tube bracket sheet assembly and crimping integrated machine, comprising a support table, a clamping mechanism and a lower mold are installed on the surface of the support table, an upper mold is installed at the lower end of the clamping mechanism, and the upper mold is located above the lower mold;

[0005] The clamping mechanism is used to drive the upper mold to press the lower mold, so that the bracket sheet is firmly sleeved on the surface of the heating tube, thereby realizing a fixed connection between the heating tube and the bracket sheet;

[0006] A vibration plate, the vibration plate is mounted on the side of the support platform, the discharge port of the vibration plate is connected to an arrangement guide groove plate, the right end of the arrangement guide groove plate is mounted with a sliding groove plate, and the sliding groove plate corresponds to the position of the lower mold;

[0007] The vibration plate can arrange and transport the bracket pieces, so that the bracket pieces are arranged in order in the arrangement guide plate, without the need for manual arrangement of the bracket pieces, thus reducing the workload of the staff;

[0008] A first moving mechanism, which is mounted on the surface of the support table and corresponds to the position of the arrangement guide groove plate, and a second moving mechanism and a third moving positioning mechanism are mounted on the surface of the support table, and the first moving mechanism, the second moving mechanism, and the third moving positioning mechanism push the bracket sheet conveyed by the arrangement guide groove plate to move to the lower mold to realize automatic positioning of the bracket sheet;

[0009] A blanking mechanism, which is installed on the surface of the support platform and transports the heating tube. A positioning mechanism is installed on the surface of the support platform, and the positioning mechanism is used to push the heating tube into the interior of the bracket sheet;

[0010] A material-returning mechanism, which is mounted on the surface of the support platform and discharges the heating tube;

[0011] The blanking mechanism transports the heating tube to the positioning mechanism, the positioning mechanism inserts the heating tube into the bracket sheet, the pressing mechanism reinforces the bracket sheet and the heating tube, and the returning mechanism sends out the heating tube assembled with the bracket sheet.

[0012] Furthermore, a straight vibrator is installed on the surface of the support platform, and the position of the straight vibrator corresponds to the arrangement guide groove plate. The straight vibrator vibrates the arrangement guide groove plate to control the advancement of the bracket sheet and realize automatic feeding of the bracket sheet.

[0013] Furthermore, the material unloading mechanism includes a material rack, on which a rolling conveyor and a material unloading cylinder are installed. The conveying amount of the heating tubes is controlled by the dynamic conveyor to achieve orderly transportation of the heating tubes.

[0014] Furthermore, the positioning mechanism includes a placement seat and a pushing mechanism, the placement seat has two arc grooves, and the two arc grooves are used to place two heating tubes. When one heating tube is connected to the bracket plate, the other heating tube can be connected.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] (1) The first-level sorting and conveying of the bracket sheets is performed by the vibration plate, and the second-level sorting and conveying of the bracket sheets is performed by the straight vibrator, so as to realize the automatic conveying of the bracket sheets. The first moving mechanism pushes the bracket sheets to the front end of the second moving mechanism, and the second moving mechanism pushes the bracket sheets to the lower mold, so as to realize the fully automatic conveying of the bracket sheets without manual intervention.

[0017] (2) The heating tube is stored on the material rack, and the unloading cylinder pushes the heating tube onto the placement seat. The pushing mechanism pushes the heating tube into the inside of the bracket sheet, so that the bracket sheet is automatically put on the heating tube. The pressing mechanism presses the bracket sheet through the upper mold to realize the automatic assembly and fixation of the heating tube and the bracket sheet.

[0018] (3) The heating tube is pushed up by the material unloading mechanism and the material unloading seat, so that the heating tube slides along the placement seat into the collection box, realizing the function of automatic unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the utility model;

[0020] Figure 2 It is a top view of the utility model;

[0021] Figure 3 This is a schematic diagram of the support sheet of the utility model being located in the lower mold;

[0022] Figure 4It is a schematic diagram of the connection between the support platform and the third mobile positioning mechanism of the utility model;

[0023] Figure 5 It is a schematic diagram of the support piece of the utility model being pushed into the lower mold.

[0024] In the figure: 1. support table; 2. vibration plate; 3. arrangement guide groove plate; 4. material rack; 5. rolling conveyor; 6. assembly rack; 7. clamping mechanism; 8. upper mold; 9. placement seat; 10. material return seat; 11. material return mechanism; 12. pushing mechanism; 13. first moving mechanism; 14. straight vibrator; 15. lower mold; 16. material discharge cylinder; 17. second moving mechanism; 18. third moving positioning mechanism; 19. sliding groove plate; 20. heating tube; 21. bracket plate; 22. tripod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0026] See also Figure 1-5 The utility model provides a technical solution: a fully automatic electric heating tube bracket sheet assembly and crimping integrated machine, comprising a support table 1, a clamping mechanism cylinder 7 and a lower mold 15 are installed on the surface of the support table 1, an upper mold 8 is installed at the lower end of the clamping mechanism 7, and the upper mold 8 is located above the lower mold 15;

[0027] When the clamping mechanism 7 drives the upper mold 8 to move downward, it cooperates with the lower mold 15 to clamp the bracket sheet 21, so that the bracket sheet 21 is slightly deformed to clamp the heating tube 20, thereby achieving the connection between the heating tube 20 and the bracket sheet 21;

[0028] A vibration plate 2, the vibration plate 2 is mounted on the side of the support platform 1, the discharge port of the vibration plate 2 is connected to an arrangement guide slot plate 3, the right end of the arrangement guide slot plate 3 is mounted with a sliding slot plate 19, and the sliding slot plate 19 corresponds to the position of the lower mold 15;

[0029] A large number of bracket pieces 21 can be stored in the vibration plate 2, and the bracket pieces 21 can be sequentially placed in the arrangement guide groove plate 3 by vibration. The staff only needs to add the bracket pieces 21 to the vibration plate 2, and the staff does not need to adjust the position of the bracket pieces 21.

[0030] A first moving mechanism 13, the first moving mechanism 13 is installed on the surface of the support table 1 and corresponds to the position of the arrangement guide groove plate 3, the second moving mechanism 17 and the third moving positioning mechanism 18 are installed on the surface of the support table 1, the first moving mechanism, the second moving mechanism 17, and the third moving positioning mechanism 18 push the bracket sheet 21 conveyed by the arrangement guide groove plate 3 to move to the lower mold 15;

[0031] The second moving mechanism 17 has an extension rod at the end thereof, through which the bracket piece 21 can be pushed into the lower mold 15 to achieve positioning of the bracket piece 21 in the lower mold 15;

[0032] A blanking mechanism, which is installed on the surface of the support platform 1 and transports the heating tube 20. A positioning mechanism is installed on the surface of the support platform 1. The positioning mechanism is used to push the heating tube 20 into the inside of the bracket sheet 21. The blanking mechanism is used to store the heating tube 20 and transport the heating tube 20. The positioning mechanism automatically pushes the heating tube 20 to move, thereby realizing the automatic movement of the heating tube 20;

[0033] The material return mechanism is installed on the surface of the support platform 1 and discharges the heating tube 20. A collection box can be installed on the surface of the support platform 1. After the heating tube 20 is connected to the bracket sheet 21, it can be stored in the collection box.

[0034] In this embodiment, if Figure 1 As shown, a tripod 22 is installed on the left side of the support platform 1, and the vibration plate 2 is installed on the surface of the tripod 22, so that the height of the vibration plate 2 is flush with the height of the arrangement guide groove plate 3, ensuring that the bracket plate 21 moves smoothly.

[0035] In this embodiment, if Figure 2 As shown, a straight vibrator 14 is installed on the surface of the support platform 1 , and the position of the straight vibrator 14 corresponds to the arrangement guide slot plate 3 . The straight vibrator 14 pushes the bracket plate 21 in the arrangement guide slot plate 3 toward the first moving mechanism 13 .

[0036] In this embodiment, if Figure 1 As shown, an assembly frame 6 is installed on the surface of the support platform 1 , and the clamping mechanism 7 is installed on the surface of the assembly frame 6 , supporting the clamping mechanism 7 at a high position and reserving space for the installation of the third mobile positioning mechanism 18 .

[0037] In this embodiment, if Figure 3 As shown, the blanking mechanism includes a material rack 4, on which a rolling conveyor 5 and a blanking cylinder 16 are installed. The rolling conveyor 5 controls the heating tubes 20 in the material rack 4 to be sorted and moved to the blanking mechanism 16, and the blanking mechanism 16 pushes the heating tubes 20 to roll onto the placement seat 9.

[0038] In this embodiment, if Figure 1As shown, the positioning mechanism includes a placement seat 9 and a pushing mechanism 12. The placement seat 9 has two arc grooves. The two arc grooves hold two heating tubes 20, ensuring that the heating tubes 20 can be continuously plugged into the bracket sheet 21, thereby increasing the assembly frequency of the bracket sheet 21 and the heating tubes 20 and thereby improving the assembly efficiency.

[0039] In this embodiment, if Figure 1 As shown, the material-returning mechanism includes a material-returning mechanism 11, and a material-returning seat 10 is installed on the upper end of the material-returning mechanism 11. When the material-returning mechanism 11 pushes the heating tube 20 through the material-returning seat 10, the heating tube 20 assembled with the bracket sheet 21 on the placement seat 9 falls off from the placement seat 9, and the heating tube 20 located on the left side of the placement seat 9 moves toward the right side of the placement seat 9, ready to be connected with the bracket sheet 21. At this time, the material-returning mechanism 16 works, and the new heating tube 20 rolls onto the placement seat 9;

[0040] The pressing mechanism 7, the first moving mechanism 13, the second moving feeding mechanism 17, the third moving positioning mechanism 18, the pushing mechanism 12, and the material-removing working power device 11 use cylinders to provide driving force.

[0041] Specifically, when in use, the bracket piece 21 in the arrangement guide groove plate 3 is pushed by the first moving mechanism 13 along the placement seat 9 and moved to the right end of the second moving mechanism 17. The second moving mechanism 17 pushes the bracket piece 21 into the lower mold 15. The pushing mechanism 12 pushes the heating tube 20 on the placement seat 9 into the bracket piece 21. At the same time, the third moving positioning mechanism 18 supports the bracket piece 21 to ensure that the bracket piece 21 will not move, so that the bracket piece 21 is accurately mounted on the heating tube 20. The clamping mechanism 7 drives the upper mold 8 to move downward and cooperate with the lower mold 15 to clamp the bracket piece 21, and the bracket piece 21 and the heating tube 20 are reinforced. Then the material removal mechanism 11 drives the material removal seat 10 to move upward, so that the heating tube 20 that has been assembled with the bracket piece 21 rolls down along the placement seat 9, thereby realizing the fully automatic assembly of the bracket piece 21 and the heating tube 20.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic electric heating tube bracket assembly and crimping machine, It is characterized in that include: A support platform (1), wherein a clamping mechanism (7) and a lower mold (15) are mounted on the surface of the support platform (1), an upper mold (8) is mounted on the lower end of the clamping mechanism (7), and the upper mold (8) is located above the lower mold (15); A vibration plate (2), the vibration plate (2) being mounted on a side of the support platform (1), the discharge port of the vibration plate (2) being connected to an arrangement guide groove plate (3), a sliding groove plate (19) being mounted on the right end of the arrangement guide groove plate (3), the sliding groove plate (19) corresponding to the position of the lower mold (15); a first moving mechanism (13), the first moving mechanism (13) being mounted on the surface of the support platform (1) and corresponding to the position of the arrangement guide groove plate (3); a second moving feeding mechanism (17) and a third moving positioning mechanism (18) being mounted on the surface of the support platform (1); the first moving mechanism (13), the second moving feeding mechanism (17), and the third moving positioning mechanism (18) pushing the bracket sheet (21) conveyed by the arrangement guide groove plate (3) to move into the lower mold (15); a blanking mechanism, the blanking mechanism being mounted on the surface of the support platform (1) and conveying the heating tube (20); a positioning mechanism being mounted on the surface of the support platform (1) and being used to push the heating tube (20) into the interior of the support sheet (21); A material return mechanism, the material return mechanism being mounted on the surface of the support platform (1) and discharging the heating tube (20).

2. According to claim 1, a fully automatic electric heating tube bracket assembly and crimping machine, Features: A tripod (22) is installed on the left side of the support platform (1), and the vibration plate (2) is installed on the surface of the tripod (22).

3. According to claim 1, a fully automatic electric heating tube bracket sheet assembly and crimping machine, Features: A straight vibrator (14) is installed on the surface of the support platform (1), and the position of the straight vibrator (14) corresponds to the arrangement guide groove plate (3).

4. According to claim 1, a fully automatic electric heating tube bracket sheet assembly and crimping machine, Features: An assembly frame (6) is mounted on the surface of the support platform (1), and the clamping mechanism (7) is mounted on the surface of the assembly frame (6).

5. According to claim 1, a fully automatic electric heating tube bracket sheet assembly and crimping machine, Features: The material dropping mechanism comprises a material rack (4), on which a rolling conveyor (5) and a material dropping cylinder (16) are mounted.

6. According to claim 1, a fully automatic electric heating tube bracket assembly and crimping machine, Features: The positioning mechanism comprises a placement seat (9) and a pushing mechanism (12), and the placement seat (9) has two arc-shaped grooves.

7. According to claim 1, a fully automatic electric heating tube bracket assembly and crimping machine, Features: The material-returning mechanism comprises a material-returning working power device (11), and a material-returning seat (10) is mounted on the upper end of the material-returning working power device (11).

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