Sizing device for steel wire rope production
The sizing device addresses the inefficiency of existing steel wire rope sizing by using a fixing and storage mechanism to extrude and store wire ropes, ensuring complete gap closure and reducing labor-intensive secondary processing.
Patent Information
- Application Number
- CN202420651740.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Existing steel wire rope sizing devices fail to effectively close gaps between wires or strands after twisting or closing, requiring labor-intensive secondary processing.
A sizing device with a fixing mechanism, pressing mechanism, and storage mechanism, featuring a rotating shaft, extrusion wheel, and storage roller, which allows for efficient extrusion and storage of steel wire ropes.
The device effectively squeezes out gaps in steel wire ropes, preventing deflection during storage and enhancing production efficiency by eliminating the need for secondary processing.
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Figure CN222182901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rope sizing, in particular to a sizing device for steel wire rope production. Background Art
[0002] After the steel wire rope is twisted or closed, it needs to be squeezed using a sizing device to reduce the gaps between wires or strands.
[0003] In the prior art, the steel wire rope is not extruded after being processed, resulting in that the gaps inside the steel wire rope are not completely closed by rolling, which requires secondary processing, which is time-consuming, labor-intensive and inefficient. Summary of the invention
[0004] In order to solve the above technical problems, the utility model provides a sizing device for producing steel wire ropes.
[0005] The utility model is implemented by the following technical scheme: a sizing device for steel wire rope production, comprising a fixing mechanism, a pressing mechanism is arranged on the surface of the fixing mechanism, and a storage mechanism is arranged at the end of the fixing mechanism;
[0006] As a further improvement of the above scheme, the fixing mechanism includes a base plate, the bottom of the base plate is fixedly connected to a support column, the surface of the support column is fixedly connected to a connecting plate, the surface of the base plate is fixedly connected to the support plate, the surface of the support plate is provided with a rotating shaft hole, the inner wall of the rotating shaft hole is rotatably connected to a rotating shaft, the surface of the rotating shaft is rotatably connected to a roller, the surface of the support plate is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to a sliding block, the inner wall of the sliding groove is fixedly connected to a limiting spring, the surface of the sliding block is fixedly connected to a rotating drum, and the inner wall of the rotating drum is rotatably connected to a rotating shaft.
[0007] Through the above technical solution and the setting of the pressure roller, the steel wire rope can be effectively squeezed.
[0008] As a further improvement of the above solution, there are several limit springs, which are fixedly connected to the inner wall of the slide groove, and there are six support plates, which are fixedly connected to the surface of the bottom plate.
[0009] Through the above technical solution, the setting of the support plate plays a supporting role.
[0010] As a further improvement of the above scheme, the extrusion mechanism includes a fixing ring, the inner wall of the fixing ring is fixedly connected with a guide hole, the surface of the base plate is fixedly connected with a square box, the surface of the square box is fixedly connected with a threaded cylinder, the inner wall of the threaded cylinder is threadedly connected with a threaded adjusting rod, the surface of the threaded adjusting rod is threadedly connected with a lifting rod, the end of the threaded adjusting rod is fixedly connected with a connecting block, the end of the connecting block is fixedly connected with an adjusting ring, the surface of the adjusting ring is fixedly connected with a handle, the surface of the lifting rod is rotatably connected with an extrusion wheel, the surface of the extrusion wheel is provided with an extrusion groove, the surface of the square box is fixedly connected with, the inner wall of the square box is fixedly connected with a supporting sheet, the inner wall of the supporting sheet is rotatably connected with a connecting shaft, the surface of the base plate is fixedly connected with a fixing plate, the surface of the fixing plate is rotatably connected with a long axis, the surface of the long axis is rotatably connected with an anti-deflection wheel, and the surface of the anti-deflection wheel is provided with an anti-deflection groove.
[0011] Through the above technical solution, by setting the anti-deviation wheel, the wire rope can be prevented from deflecting when being stored.
[0012] As a further improvement of the above solution, the number of the threaded adjustment rods is three, and the threaded adjustment rods are threadedly connected to the inner wall of the threaded barrel. The number of the guide holes is three, and the guide holes are fixedly connected to the inner wall of the fixing ring.
[0013] Through the above technical solution, the setting of the extrusion wheel is adjusted by setting the threaded adjustment rod.
[0014] As a further improvement of the above scheme, the storage mechanism includes a motor box, the inner wall of the motor box is fixedly connected to a motor, the end of the motor is transmission-connected to a transmission rod, the end of the transmission rod is rotatably connected to a storage shaft, the surface of the storage shaft is rotatably connected to a storage roller, and the surface of the storage roller is fixedly connected to a support block.
[0015] Through the above technical solution and the setting of the transmission rod, a transmission effect is achieved.
[0016] As a further improvement of the above solution, the number of the storage roller is one, and the storage roller is rotatably connected to the surface of the storage shaft. The number of the storage shaft is one, and the storage shaft is rotatably connected to the end of the transmission rod.
[0017] Through the above technical solution and the setting of the storage roller, the storage function is achieved.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model is provided with an extrusion mechanism. When in use, the handle is first rotated counterclockwise to rotate the threaded adjustment rod to raise the extrusion wheel, and the steel wire rope to be extruded is placed in the extrusion groove. The threaded adjustment rod is then rotated clockwise to adjust the extrusion wheel to a suitable height, and the steel wire rope is extruded, thereby effectively squeezing out the gap inside the steel wire rope.
[0020] The utility model provides a storage mechanism, firstly starts the motor, so that the transmission rod drives the storage shaft to rotate, and the storage shaft drives the storage roller to rotate. After the steel wire rope is extruded, the steel wire rope is stored by the storage roller. During the storage process, the anti-deviation groove on the surface of the anti-deviation wheel prevents the steel wire rope from deviating. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the extrusion mechanism of the utility model;
[0025] Figure 5 This is a schematic diagram of the storage mechanism structure of the utility model;
[0026] Figure 6 This is a schematic diagram of the transmission rod structure of the utility model;
[0027] Figure 7 This is a schematic diagram of the limit spring structure of the utility model.
[0028] Description of main symbols:
[0029] 1. Fixing mechanism; 101. Bottom plate; 102. Support column; 103. Connecting plate; 104. Support plate; 105. Rotating shaft hole; 106. Rotating shaft; 107. Rotating roller; 108. Sliding groove; 109. Sliding block; 110. Limiting spring; 111. Rotating drum; 112. Rotating shaft; 113. Pressing roller; 2. Extrusion mechanism; 201. Fixing ring; 202. Guide hole; 203. Square box; 204. Threaded drum; 205. Threaded adjusting rod; 2 06. Lifting rod; 207. Connecting block; 208. Adjusting ring; 209. Handle; 210. Extrusion wheel; 211. Extrusion groove; 212. Sliding rod; 213. Supporting sheet; 214. Connecting shaft; 215. Fixing plate; 216. Long shaft; 217. Anti-skew wheel; 218. Anti-skew groove; 3. Storage mechanism; 301. Motor box; 302. Motor; 303. Transmission rod; 304. Storage shaft; 305. Storage roller; 306. Supporting block. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. Example
[0031] Please combine Figure 1-7 , a sizing device for wire rope production in this embodiment includes a fixing mechanism 1, a pressing mechanism 2 is provided on the surface of the fixing mechanism 1, and a receiving mechanism 3 is provided at the end of the fixing mechanism 1;
[0032] The fixing mechanism 1 includes a base plate 101, a support column 102 is fixedly connected to the bottom of the base plate 101, a connecting plate 103 is fixedly connected to the surface of the support column 102, a support plate 104 is fixedly connected to the surface of the base plate 101, a rotating shaft hole 105 is opened on the surface of the support plate 104, a rotating shaft 106 is rotatably connected to the inner wall of the rotating shaft hole 105, a rotating roller 107 is rotatably connected to the surface of the rotating shaft 106, a sliding groove 108 is opened on the surface of the support plate 104, a slider 109 is slidably connected to the inner wall of the sliding groove 108, a limiting spring 110 is fixedly connected to the inner wall of the sliding groove 108, a rotating drum 111 is fixedly connected to the surface of the slider 109, and a rotating shaft 112 is rotatably connected to the inner wall of the rotating drum 111.
[0033] There are several limit springs 110 , which are fixedly connected to the inner wall of the slide slot 108 . There are six support plates 104 , which are fixedly connected to the surface of the bottom plate 101 .
[0034] The extrusion mechanism 2 includes a fixing ring 201, the inner wall of the fixing ring 201 is fixedly connected with a guide hole 202, the surface of the bottom plate 101 is fixedly connected with a square box 203, the surface of the square box 203 is fixedly connected with a threaded barrel 204, the inner wall of the threaded barrel 204 is threadedly connected with a threaded adjustment rod 205, the surface of the threaded adjustment rod 205 is threadedly connected with a lifting rod 206, the end of the threaded adjustment rod 205 is fixedly connected with a connecting block 207, the end of the connecting block 207 is fixedly connected with an adjusting ring 208, and the surface of the adjusting ring 208 is fixedly connected with a handle 209, the surface of the lifting rod 206 is rotatably connected to an extrusion wheel 210, and an extrusion groove 211 is provided on the surface of the extrusion wheel 210, the surface of the square box 203 is fixedly connected to 212, the inner wall of the square box 203 is fixedly connected to a support sheet 213, and the inner wall of the support sheet 213 is rotatably connected to a connecting shaft 214, the surface of the bottom plate 101 is fixedly connected to a fixing plate 215, the surface of the fixing plate 215 is rotatably connected to a long axis 216, the surface of the long axis 216 is rotatably connected to an anti-skewness wheel 217, and the surface of the anti-skewness wheel 217 is provided with an anti-skewness groove 218.
[0035] There are three threaded adjustment rods 205 , which are threadedly connected to the inner wall of the threaded barrel 204 . There are three guide holes 202 , which are fixedly connected to the inner wall of the fixing ring 201 .
[0036] The storage mechanism 3 includes a motor box 301, the inner wall of the motor box 301 is fixedly connected to a motor 302, the end of the motor 302 is transmission-connected to a transmission rod 303, the end of the transmission rod 303 is rotatably connected to a storage shaft 304, the surface of the storage shaft 304 is rotatably connected to a storage roller 305, and the surface of the storage roller 305 is fixedly connected to a support block 306.
[0037] There is one storage roller 305 rotatably connected to the surface of the storage shaft 304 . There is one storage shaft 304 rotatably connected to the end of the transmission rod 303 .
[0038] The implementation principle of one of the embodiments of the present application is: first, rotate the handle 209 counterclockwise to rotate the adjusting threaded rod 205, so that the extrusion wheel 210 is lifted upward, and then the produced wire rope is passed through the middle part of the pressure roller 113 and the rotating roller 107. The pressure roller 113 slightly squeezes the wire rope through the limit spring 110, and then passes through the guide hole 202. Then, the wire rope is placed in the extrusion groove 211 on the surface of the extrusion wheel 210, and then the threaded adjusting rod 205 is rotated clockwise to squeeze the wire rope, and then the head of the wire rope is passed through the anti-deviation groove 218 on the surface of the anti-deviation wheel 217. The wire rope is placed on the surface of the storage roller 305 and the motor 303 is started, so that the transmission rod 303 drives the storage shaft 304 to rotate, and the storage shaft 304 drives the storage roller 305 to rotate for storage.
[0039] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A sizing device for steel wire rope production, comprising a fixing mechanism (1), characterized in that: The surface of the fixing mechanism (1) is provided with a pressing mechanism (2), and the end of the fixing mechanism (1) is provided with a storage mechanism (3); The fixing mechanism (1) comprises a bottom plate (101), the bottom of the bottom plate (101) is fixedly connected to a support column (102), the surface of the support column (102) is fixedly connected to a connecting plate (103), the surface of the bottom plate (101) is fixedly connected to a support plate (104), the surface of the support plate (104) is provided with a rotating shaft hole (105), the inner wall of the rotating shaft hole (105) is rotatably connected to a rotating shaft (106), the surface of the rotating shaft (106) is rotatably connected to a rotating roller (107), the surface of the support plate (104) is provided with a sliding groove (108), the inner wall of the sliding groove (108) is slidably connected to a sliding block (109), the inner wall of the sliding groove (108) is fixedly connected to a limit spring (110), the surface of the sliding block (109) is fixedly connected to a rotating drum (111), and the inner wall of the rotating drum (111) is rotatably connected to a rotating shaft (112).
2. A sizing device for steel wire rope production according to claim 1, characterized in that: The number of the limit springs (110) is set to be several, and the limit springs (110) are fixedly connected to the inner wall of the slide groove (108); the number of the support plates (104) is set to be six, and the support plates (104) are fixedly connected to the surface of the bottom plate (101).
3. A sizing device for steel wire rope production according to claim 1, characterized in that: The squeezing mechanism (2) comprises a fixing ring (201), the inner wall of the fixing ring (201) is fixedly connected with a guide hole (202), the surface of the bottom plate (101) is fixedly connected with a square box (203), the surface of the square box (203) is fixedly connected with a threaded barrel (204), the inner wall of the threaded barrel (204) is threadedly connected with a threaded adjustment rod (205), the surface of the threaded adjustment rod (205) is threadedly connected with a lifting rod (206), the end of the threaded adjustment rod (205) is fixedly connected with a connecting block (207), the end of the connecting block (207) is fixedly connected with an adjusting ring (208), and the surface of the adjusting ring (208) is fixedly connected with a handle ( 209), the surface of the lifting rod (206) is rotatably connected to an extrusion wheel (210), the surface of the extrusion wheel (210) is provided with an extrusion groove (211), the surface of the square box (203) is fixedly connected to 212, the inner wall of the square box (203) is fixedly connected to a support sheet (213), the inner wall of the support sheet (213) is rotatably connected to a connecting shaft (214), the surface of the bottom plate (101) is fixedly connected to a fixing plate (215), the surface of the fixing plate (215) is rotatably connected to a long shaft (216), the surface of the long shaft (216) is rotatably connected to an anti-deviation wheel (217), and the surface of the anti-deviation wheel (217) is provided with an anti-deviation groove (218).
4. A sizing device for steel wire rope production as claimed in claim 3, characterized in that: The number of the threaded adjustment rods (205) is three, and the threaded adjustment rods (205) are threadedly connected to the inner wall of the threaded barrel (204). The number of the guide holes (202) is three, and the guide holes (202) are fixedly connected to the inner wall of the fixing ring (201).
5. A sizing device for steel wire rope production according to claim 1, characterized in that: The storage mechanism (3) comprises a motor box (301), the inner wall of the motor box (301) is fixedly connected to a motor (302), the end of the motor (302) is drivingly connected to a transmission rod (303), the end of the transmission rod (303) is rotatably connected to a storage shaft (304), the surface of the storage shaft (304) is rotatably connected to a storage roller (305), and the surface of the storage roller (305) is fixedly connected to a support block (306).
6. A sizing device for steel wire rope production as claimed in claim 5, characterized in that: The number of the storage roller (305) is one, and the storage roller (305) is rotatably connected to the surface of the storage shaft (304). The number of the storage shaft (304) is one, and the storage shaft (304) is rotatably connected to the end of the transmission rod (303).
