Scraping and brushing type multifunctional wall brushing device for I-shaped steel joint of underground diaphragm wall

By designing a scraper-type multi-function wall brusher, combined with the square cylinder of the rotary excavator joint and wear-resistant manganese steel bucket teeth, the existing wall brusher's sliding and insufficient brushing force when cleaning concrete blocks, achieving high efficiency , the low-cost wall brushing effect improves construction efficiency and water-stop effect.

CN222183491UActive Publication Date: 2024-12-17SHENZHEN GONGKAN GEOTECHN GRP +2
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420262419.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2024-12-17
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

When brushing underground continuous wall I-shaped steel joints, existing impact type wall brushers are prone to sliding when encountering irregularly distributed concrete blocks, which lacks brushing force, resulting in poor wall brushing effect, difficulty in controlling verticality, and time-consuming. Inefficient efficiency increases construction costs.

Method used

A scraper-type multi-function wall brusher is designed, using the square cylinder of the universal joint of the rotary excavator and is connected to the drill rod of the rotary excavator, combining the wire brush and wear-resistant manganese steel bucket teeth to achieve a fast and thorough brushing wall, and through The safety pin fixes the pin, which enhances the stability and stiffness of the brush wall.

Benefits of technology

It improves the efficiency and effect of wall brushing, reduces construction time and mechanical investment costs, reduces the overall wall brushing cost, and facilitates the construction progress.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222183491U_ABST
    Figure CN222183491U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of underground diaphragm wall construction, and discloses an underground diaphragm wall I-shaped steel joint scraping and brushing type multifunctional wall brushing device which comprises a joint square cylinder, and a connecting port is formed in the top of the joint square cylinder. By the adoption of the universal joint square cylinder for the rotary drilling machine, mounting and dismounting are fast and convenient, the rotary drilling machine is fast to ascend and descend, the wall brushing frequency is high, rapid wall brushing can be conducted by means of the rotary drilling machine, a drill rod of the rotary drilling machine is large in rigidity, the wall brushing device is high in wall brushing scouring force by means of the rotary drilling machine, and concrete blocks can be forcibly removed when encountering the concrete blocks; the steel wire brush is welded and fixed to the wall brushing cylinder, stability is good, rigidity is large, in addition, the bucket teeth and the steel wire brush conduct scraping and brushing alternately, thoroughness of wall brushing is well guaranteed, the wall brushing effect is good, the mode that the rotary excavating connector square cylinder is fixedly connected with the rotary excavating machine drill rod is adopted, the wall brushing device can be repeatedly used, other equipment is not needed, and the cost is low. And the mechanical input cost is saved for a project.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of underground continuous wall construction, in particular to an I-beam joint scraping and brushing multifunctional wall brush for underground continuous walls. Background Art

[0002] When the underground continuous wall is trenched, in order to ensure that the steel cage with I-beam joints is smoothly lowered into the construction trench section, the grab bucket extends outward by about 70 centimeters at both ends of the trench section when excavating the trench section. Before pouring the wall concrete, sandbags are filled at the over-excavated I-beam joints on both sides to prevent seepage when pouring concrete. However, in the actual construction process, concrete will inevitably seep into the adjacent trench section and stick to the I-beam joints. For this reason, when constructing adjacent trench sections, the I-beam joints need to be brushed in advance, and a wall brusher is used for the brushing treatment.

[0003] The existing wall brush adopts the impact-type wall brushing method. The quality and efficiency of cleaning the I-beam joints of the underground continuous wall directly affect the water-stopping effect and construction progress of the underground continuous wall. When the wire brush encounters irregularly distributed concrete blocks in the impact-type wall brushing method, the suspended wall brush is prone to sliding along the layer. When encountering concrete with a certain strength, the brushing force is insufficient, and there are problems such as poor wall brushing effect and difficulty in verticality control. As a result, wall brushing takes a long time and has reduced efficiency, which increases the overall construction cost and brings inconvenience to people's use. Therefore, a multifunctional wall brush for scraping and brushing the I-beam joints of underground continuous walls has been introduced in a targeted manner. Summary of the invention

[0004] The utility model aims to provide a multifunctional wall brush for scraping and brushing I-beam joints of underground continuous walls, which has the advantages of high wall brushing efficiency, good wall brushing effect and low wall brushing cost, and solves the problem that the existing multifunctional wall brush adopts an impact-type wall brushing method, and the quality of the wall brushing of the I-beam joints of the underground continuous wall and the cleaning efficiency directly affect the water-stopping effect and construction progress of the underground continuous wall. In the impact-type wall brushing method, when the wire brush encounters irregularly distributed concrete blocks, the suspended wall brush is prone to sliding along the layer. When encountering concrete with a certain strength, the brushing force is insufficient, and there are problems such as poor wall brushing effect and difficulty in verticality control, which results in a long time-consuming wall brushing, reduced efficiency, increased overall construction costs, and inconvenience for people's use.

[0005] To achieve the above object, the utility model provides the following technical solutions: an underground diaphragm wall I-beam joint scraping and brushing type multi-functional wall brushing device, including a joint square tube, a connection interface is provided at the top of the joint square tube, pin holes are provided at the top and bottom of the front surface and both sides of the joint square tube, connecting plates are fixedly connected to both sides of the bottom of the front side and the rear side of the joint square tube, a wall brushing tube is fixedly connected to the bottom of the joint square tube, a wire brush is fixedly connected to the left side of the wall brushing tube, a bucket tooth is fixedly connected to the right side of the wall brushing tube, the wire brush includes a C-shaped plate, an installation hole is provided on the left side of the C-shaped plate, a steel wire rope is arranged in the inner cavity of the installation hole, and a fixing plate is fixedly connected between the top and the bottom of the inner cavity of the C-shaped plate.

[0006] Preferably, a pin shaft is arranged in the inner cavity of the pin hole, a safety hole is provided on the side of the pin shaft away from the joint square tube, and a safety pin is arranged in the inner cavity of the safety hole.

[0007] Preferably, both the wall brushing tube and the joint square tube are made of wear-resistant steel plates, the thickness of the wall brushing tube is 30 mm, the length of the wall brushing tube is 300 mm, the width of the wall brushing tube is 560 mm, and the height of the wall brushing tube is 430 mm.

[0008] Preferably, the height of the joint square tube is 420 mm, the width of the joint square tube is 260 mm, and the diameter of the pin hole is 70 mm.

[0009] Preferably, the connecting plate is made of a rubber steel plate, and is fixedly connected to the wall brushing tube.

[0010] Preferably, the bucket tooth is made of wear-resistant manganese steel plate, the width of the bucket tooth is 100 mm, the thickness of the bucket tooth is 90 mm, the C-shaped plate is made of steel plate, the fixing plate is made of wear-resistant steel plate, the thickness of the fixing plate is 15 mm, the length of the fixing plate is 560 mm, and the width of the fixing plate is 260 mm.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model adopts a general joint square cylinder of a rotary drilling rig, which is quick and convenient to install and disassemble. The lifting and lowering operations of the rotary drilling rig are fast, the wall brushing frequency is high, and the wall can be quickly brushed with the help of the rotary drilling rig. The drill pipe of the rotary drilling rig has a large self-rigidity, and the wall brushing device has a strong wall brushing and scouring force with the help of the rotary drilling rig. When encountering concrete blocks, it can forcibly remove the concrete blocks. At the same time, the wire brush is welded and fixed on the wall brushing cylinder, with good stability and large rigidity. In addition, the alternate scraping of the bucket teeth and the wire brush well ensures the thoroughness of wall brushing, and the wall brushing effect is good. By using the connection and fixation method of the rotary joint square cylinder and the drill pipe of the rotary drilling rig, the wall brushing device can be reused without the need to rely on other equipment, saving the mechanical input cost for the project. At the same time, with the high efficiency of the operation of the rotary drilling rig, the wall brushing working hours are greatly reduced, saving the time cost for the project, and the overall wall brushing cost is reduced, facilitating people's use.

[0013] 2. By setting a safety pin, the pin shaft can be fixed. By setting wear-resistant manganese steel plates, the advantages of good toughness and plasticity of the wear-resistant manganese steel plates and good wear resistance to the hardened layer can be utilized to enhance the impact force at the tip of the bucket teeth and easily remove the concrete blocks attached to the I-beam surface. Description of the Drawings

[0014] Figure 1 is a three-dimensional structure diagram of the utility model;

[0015] Figure 2 is a structural schematic diagram of the utility model;

[0016] Figure 3 is a top view of the structure of the utility model;

[0017] Figure 4 is a right view of the structure of the utility model.

[0018] In the figure: 1. Joint square cylinder; 2. Connection interface; 3. Pin hole; 4. Safety hole; 5. Connecting plate; 6. Wall brushing cylinder; 7. Wire brush; 8. Bucket teeth; 9. C-shaped plate; 10. Mounting hole; 11. Steel wire rope; 12. Fixed plate; 13. Pin shaft; 14. Safety pin. Detailed Implementation Modes

[0019] In order to make the purpose, technical solutions and advantages of the utility model clearer, the following further details the utility model in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the utility model.

[0020] The following describes the implementation of the utility model in detail in combination with specific embodiments.

[0021] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0022] See also Figure 1-4, the scraping and brushing type multi-functional brush wall device for the I-beam joint of the diaphragm wall, includes a joint square tube 1. A connection interface 2 is provided at the top of the joint square tube 1. Pin holes 3 are provided at the top and bottom of the front side and both sides of the joint square tube 1. The height of the joint square tube 1 is four hundred and twenty millimeters, the width of the joint square tube 1 is two hundred and sixty millimeters, and the diameter of the pin hole 3 is seventy millimeters. A pin shaft 13 is arranged in the inner cavity of the pin hole 3. A safety hole 4 is provided on the side of the pin shaft 13 away from the joint square tube 1. A safety pin 14 is arranged in the inner cavity of the safety hole 4. By setting the safety pin 14, the pin shaft 13 can be fixed. Connecting plates 5 are fixedly connected to both sides of the bottom of the front side and the rear side of the joint square tube 1. A brush wall tube 6 is fixedly connected to the bottom of the joint square tube 1. Both the brush wall tube 6 and the joint square tube 1 are made of wear-resistant steel plates. The thickness of the brush wall tube 6 is thirty millimeters, the length of the brush wall tube 6 is three hundred millimeters, the width of the brush wall tube 6 is five hundred and sixty millimeters, and the height of the brush wall tube 6 is four hundred and thirty millimeters. The connecting plate 5 is made of a rubber steel plate. The connecting plate 5 is fixedly connected to the brush wall tube 6. A wire brush 7 is fixedly connected to the left side of the brush wall tube 6. A bucket tooth 8 is fixedly connected to the right side of the brush wall tube 6. The wire brush 7 includes a U-shaped plate 9. An installation hole 10 is provided on the left side of the U-shaped plate 9. A steel wire rope 11 is arranged in the inner cavity of the installation hole 10. A fixing plate 12 is fixedly connected between the top and the bottom of the inner cavity of the U-shaped plate 9. The bucket tooth 8 is made of wear-resistant manganese steel plate. The width of the bucket tooth 8 is one hundred millimeters, and the thickness of the bucket tooth 8 is ninety millimeters. The U-shaped plate 9 is made of a steel plate. The fixing plate 12 is made of wear-resistant steel plate. The thickness of the fixing plate 12 is fifteen millimeters, the length of the fixing plate 12 is five hundred and sixty millimeters, and the width of the fixing plate 12 is two hundred and sixty millimeters. By setting the wear-resistant manganese steel plate, the advantages of good toughness and plasticity of the wear-resistant manganese steel plate and good wear resistance to the hardened layer can be utilized, so that the impact force at the tip of the bucket tooth 8 is enhanced, and the concrete blocks attached to the I-beam surface can be easily removed. By adopting the general joint square tube 1 of the rotary drilling rig, the installation and disassembly are fast and convenient, the lifting and lowering operations of the rotary drilling rig are fast, the brush wall frequency is high, and the brush wall can be carried out quickly with the help of the rotary drilling rig. The drill pipe of the rotary drilling rig has a large self-rigidity, and the brush wall device has a strong brush wall scouring force with the help of the rotary drilling rig. When encountering concrete blocks, the concrete blocks can be forcibly removed. At the same time, the wire brush 7 is welded and fixed on the brush wall tube 6, with good stability and large rigidity. In addition, the alternating scraping of the bucket tooth 8 and the wire brush 7 well ensures the thoroughness of the brush wall, and the brush wall effect is good. By adopting the connection and fixation method of the rotary joint square tube 1 and the drill pipe of the rotary drilling rig, the brush wall device can be reused without the need to rely on other equipment, saving the mechanical input cost for the project. At the same time, with the help of the high efficiency of the operation of the rotary drilling rig, the brush wall working hours are greatly reduced, saving the time cost for the project. The overall cost of the brush wall is reduced, which is convenient for people to use.

[0023] When in use, after the initial setting of the underground continuous wall concrete for five hours, the I-beam wall brushing begins. First, the rotary excavator sand bucket is used to clear the I-beam joint until the bottom of the groove reaches the elevation position. After the I-beam joint is cleared, the rotary excavator drill rod is connected to the joint square tube 1, and the wall brusher is connected and tightened to the drill rod with a pin shaft 13. The bucket teeth 8 are used to brush the wall first. When brushing the wall, the bucket teeth 8 are close to the I-beam at the groove section mouth, and along the I-beam joint from top to bottom. When encountering concrete blocks, the bucket teeth 8 are used to scrape the concrete blocks on the I-beam surface. Due to the influence of the spacing of the bucket teeth 8, strip-shaped concrete blocks are left on the I-beam. After the bucket teeth 8 are finished brushing the wall, the wall brusher is taken out of the groove The rotary drilling rig turns the direction of the wall brush, and then uses one side of the wire brush 7 to clean the strip concrete blocks remaining after scraping the wall. By adopting the universal joint square tube 1 of the rotary drilling rig, the installation and disassembly are fast and convenient, the lifting and lowering operations of the rotary drilling rig are fast, and the wall brushing frequency is high. At the same time, the wire brush 7 is welded and fixed on the wall brushing tube 6, which has good stability and high rigidity. In addition, the bucket teeth 8 and the wire brush 7 are scraped alternately to ensure the thoroughness of the wall brushing, and the wall brushing effect is good. The rotary drilling joint square tube 1 is connected and fixed to the rotary drilling rig drill rod, and the wall brush can be reused without the need for other equipment, which saves the mechanical investment cost for the project and facilitates people's use.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A multifunctional wall scraper for an I-beam joint of an underground continuous wall, comprising a square joint tube (1), characterized in that: A connection interface (2) is provided at the top of the joint square tube (1). Pin holes (3) are provided at the top and bottom of the front side and both sides of the joint square tube (1). Connecting plates (5) are fixedly connected to both sides of the bottom of the front side and the rear side of the joint square tube (1). A brush wall tube (6) is fixedly connected to the bottom of the joint square tube (1). A wire brush (7) is fixedly connected to the left side of the brush wall tube (6). A bucket tooth (8) is fixedly connected to the right side of the brush wall tube (6). The wire brush (7) includes a U-shaped plate (9). An installation hole (10) is provided on the left side of the U-shaped plate (9). A steel wire rope (11) is arranged in the inner cavity of the installation hole (10). A fixing plate (12) is fixedly connected between the top and the bottom of the inner cavity of the U-shaped plate (9).

2. The multifunctional wall scraper for I-beam joints of underground continuous wall according to claim 1 is characterized in that: A pin shaft (13) is arranged in the inner cavity of the pin hole (3). A safety hole (4) is provided on the side of the pin shaft (13) away from the joint square tube (1). A safety pin (14) is arranged in the inner cavity of the safety hole (4).

3. The multifunctional wall scraper for I-beam joints of underground continuous wall according to claim 1 is characterized in that: Both the brush wall tube (6) and the joint square tube (1) are made of wear-resistant steel plates. The thickness of the brush wall tube (6) is 30 mm. The length of the brush wall tube (6) is 300 mm. The width of the brush wall tube (6) is 560 mm. The height of the brush wall tube (6) is 430 mm.

4. The multifunctional wall scraper for the I-beam joint of underground continuous wall according to claim 1, characterized in that: The height of the joint square tube (1) is 420 mm. The width of the joint square tube (1) is 260 mm. The diameter of the pin hole (3) is 70 mm.

5. The multifunctional wall scraper for I-beam joints of underground continuous wall according to claim 1, characterized in that: The connecting plate (5) is made of a cowhide steel plate. The connecting plate (5) is fixedly connected to the brush wall tube (6).

6. The multifunctional wall scraper for I-beam joints of underground continuous wall according to claim 1, characterized in that: The bucket tooth (8) is made of a wear-resistant manganese steel plate. The width of the bucket tooth (8) is 100 mm. The thickness of the bucket tooth (8) is 90 mm. The U-shaped plate (9) is made of a steel plate. The fixing plate (12) is made of a wear-resistant steel plate. The thickness of the fixing plate (12) is 15 mm. The length of the fixing plate (12) is 560 mm. The width of the fixing plate (12) is 260 mm.

Citation Information

Cited By

  • Shovel and brush separation type I-shaped steel joint cleaning device driven by rotary drilling rig

    CN223937157U