Batching system
Through the closed-loop transmission line of the batching operation control center and the weight sensing device, combined with the barcode scanning and material picking and packaging device, the problems of low batching accuracy and efficiency in the prior art are solved, and an efficient and automated material transportation and batching system are realized.
Patent Information
- Application Number
- CN202322871781.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-10-25
AI Technical Summary
In the prior art, the mixing method has low accuracy, low mixing efficiency and low automation, which leads to staff needing to manually check whether the material is placed accurately, and it is difficult to ensure the consistency of the weight of the formula.
A ingredient system is designed, including a ingredient operation control center, a first weight sensing device, a second weight sensing device and a barcode scanning device. It forms a closed-loop transmission line through a conveyor belt, and uses a barcode scanning and a weight sensing device to ensure the accuracy and weight of the material. Consistency and automated transportation through picking and packaging devices.
It improves the accuracy and efficiency of ingredients, ensures the accuracy and weight consistency of materials, realizes automated multiple transportation and multi-formula transportation, and improves the automation of the ingredients system.
Smart Images

Figure CN222188511U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic weighing and batching, in particular to a batching system. Background Art
[0002] Weighing batching is a method of batching mainly based on weight. Usually, staff are required to supervise the weighing batching process, including checking whether the placement of materials is accurate, whether the current weight of materials is consistent with the weight required by the current formula, etc.
[0003] However, the staff checked whether the materials were placed accurately based on their work experience, which could not guarantee the accuracy of the mixing and the efficiency of the mixing was also low. Utility Model Content
[0004] The main purpose of the utility model is to provide a batching system to solve the problems of low mixing accuracy, low mixing efficiency and low automation in the batching method in the prior art.
[0005] To achieve the above-mentioned purpose, the embodiment of the utility model provides a batching system, including: a batching operation control center, a first weight sensing device, a second weight sensing device, a barcode scanning device, and a material holding device;
[0006] The barcode scanning device, the first weight sensing device, and the second weight sensing device are connected in sequence through a conveyor belt, and the barcode scanning device and the second weight sensing device are connected through a conveyor belt to form a closed-loop transmission line;
[0007] The batching operation control center is used to send a first barcode of the formula material name to the barcode scanning device, send the weight of the formula material to the first weight sensing device, send the total weight of the formula to the second weight sensing device, send a second barcode of the formula material name to the material holding device, and control the movement of the material holding device, wherein the material holding device is provided with a barcode display screen, and the barcode display screen displays the second barcode of the formula material name;
[0008] The material holding device is placed on the conveyor belt, and is used to hold materials, and when moving to the second weight sensing device, the held materials are dumped into the second weight sensing device;
[0009] The barcode scanning device is used to scan the second barcode of the formula material name when the material holding device moves to the barcode scanning device;
[0010] The first weight sensing device is used to measure the weight of the material holding device;
[0011] The second weight sensing device is used to measure the total weight of the received materials.
[0012] Optionally, the first weight sensing device is a small scale, and the second weight sensing device is a large scale.
[0013] Optionally, it also includes a material picking device; the material picking device is arranged near the barcode scanning device and the first weight sensing device.
[0014] Optionally, it also includes a packaging device connected to the second weight sensing device; the picking device is also arranged near the second weight sensing device.
[0015] Optionally, the barcode scanning device includes a accommodating cavity for the material holding device to pass through, and a barcode scanner is arranged above the accommodating cavity.
[0016] Optionally, the material holding device includes a dumping mechanism, a bottom plate fixed on the dumping mechanism, and a material tray fixed on the bottom plate;
[0017] The barcode display is arranged on the bottom plate.
[0018] The embodiment of the utility model controls the movement of the material holding device on a fixed route through the batching operation control center, including the movement and stop of the material holding device, so that it can complete the corresponding task when passing through the barcode scanning device, the first weight sensing device, and the second weight sensing device, wherein the barcode scanning device is used to ensure that the material held by the material holding device is accurate, the first weight sensing device is used to ensure that the weight of the material held by the material holding device is the same as the weight of the formula material, and the second weight sensing device is used to collect all materials and end the batching weighing when the total weight measured is the same as the total weight of the formula. The material holding device displays the second barcode through the barcode display screen, so that the material holding device has repeatability, and can complete the transportation of multiple materials in a formula in a closed-loop transmission line, as well as the transportation of multiple materials based on multiple formulas. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the composition structure of the batching system provided in an embodiment of the utility model;
[0020] Figure 2 A schematic diagram of the structure of a barcode scanning device provided in an embodiment of the utility model;
[0021] Figure 3 This is a schematic structural diagram of a material holding device provided in an embodiment of the utility model.
[0022] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0023] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0024] It should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0025] In this document, the suffixes such as "module", "component" or "unit" used to represent elements are only used to facilitate the description of the present invention, and they themselves have no specific meaning. Therefore, "module" and "component" can be used interchangeably.
[0026] like Figure 1 As shown, the embodiment of the utility model provides a batching system 100, comprising:
[0027] 101, a first weight sensing device 102, a second weight sensing device 103, a barcode scanning device 104, and a material holding device 105. The structures and connection relationships of the above-mentioned devices are as follows: the barcode scanning device 104, the first weight sensing device 102, and the second weight sensing device 103 are sequentially connected through a conveyor belt, and the barcode scanning device 104 and the second weight sensing device 103 are connected through a conveyor belt to form a closed-loop transmission line.
[0028] It should be noted that the barcode scanning device 104 and the first weight sensing device 102 are connected via a separate conveyor belt, the first weight sensing device 102 and the second weight sensing device 103 are connected via a separate conveyor belt, and the barcode scanning device 104 and the second weight sensing device 103 are connected via a separate conveyor belt. These three conveyor belts do not affect each other.
[0029] In the embodiment of the utility model, the functions that can be realized by the above-mentioned devices include:
[0030] The batching operation control center 101 is used to send the first barcode of the formula material name to the barcode scanning device 104, send the weight of the formula material to the first weight sensing device 102, send the total weight of the formula to the second weight sensing device 103, send the second barcode of the formula material name to the material holding device 105, and control the movement of the material holding device 105. The material holding device 105 is provided with a barcode display screen, and the barcode display screen displays the second barcode of the formula material name;
[0031] The material holding device 105 is placed on the conveyor belt, and is used to hold the material, and when it moves to the second weight sensing device 103, the material is poured into the second weight sensing device 103;
[0032] The barcode scanning device 104 is used to scan the second barcode of the formula material name when the material holding device 105 moves to the barcode scanning device 104, and intercept or pass the material holding device 105 according to the first barcode of the formula material name and the second barcode of the formula material name;
[0033] The first weight sensing device 102 is used to measure the weight of the material holding device 105;
[0034] The second weight sensing device 103 is used to measure the total weight of the received materials.
[0035] Based on this, the working principle of the batching system 100 provided in the embodiment of the utility model is:
[0036] The batching operation control center 101 sends weight information to the first weight sensing device 102 and the second weight sensing device 103, and sends barcode information to the barcode scanning device 104 and the material holding device 105. The batching operation control center 101 controls one or more material holding devices 105 to move along the closed-loop transmission line, first moving to the barcode scanning device 104 and entering the barcode scanning device 104. After the barcode scanning device 104 scans the barcode display screen of the material holding device 105, if the first barcode and the second barcode do not match, the batching operation control center 101 controls the material holding device 105 to stop, and if they match, the batching operation control center 101 controls the material holding device 105 to pass through the barcode scanning device 104. Then, the material holding device 105 moves to the first weight sensing device 102, and the first weight sensing device 102 measures its weight. However, the weight here excludes the weight of the material holding device 105 itself, and what is actually measured is the weight of the material held by the material holding device 105. The first weight sensing device 102 also receives weight information, which is the weight of the formulated material. Therefore, when the weight of the material held by the material holding device 105 measured by the first weight sensing device 102 reaches the required value of the formulated material weight, the batching operation control center 101 controls the material holding device 105 to continue moving. Next, the material holding device 105 moves to the second weight sensing device 103, and dumps the held material into the second weight sensing device 103. On the one hand, the second weight sensing device 103 continuously measures the total weight of the received material. On the other hand, after the dumping is completed, the batching operation control center 101 controls the material holding device 105 to continue to move to the barcode scanning device 104 according to the closed-loop transmission line, and repeats the above-mentioned batching weighing process. When the total weight of the received material measured in the second weight sensing device 103 is the same as the total weight of the formula, the batching weighing is completed.
[0037] In one embodiment, the first weight sensing device 102 is a small scale, and the second weight sensing device 103 is a large scale.
[0038] In one embodiment, Figure 1 The batching system 100 shown further includes a material picking device; the material picking device is arranged near the barcode scanning device 104 and the first weight sensing device 102 .
[0039] Exemplarily, the material picking device can be a mechanical equipment including a frame, a manipulator, and a material clamping rack, which can be used to place the material on the material holding device 105 before the material holding device 105 moves to the barcode scanning device 104; when the material holding device 105 stops in the barcode scanning device 104, the wrong material is picked up and released; when the material holding device 105 moves to the first weight sensing device 102, the excess material is picked up and released, and the missing material is placed on the material holding device 105, etc.
[0040] In one embodiment, a packaging device connected to the second weight sensing device 103 is further included; and a material picking device is also arranged near the second weight sensing device 103. When the total weight of the received materials measured in the second weight sensing device 103 is the same as the total weight of the formula through the packaging device and the material picking device, the materials whose ingredients have been weighed are packaged in time and removed from the second weight sensing device 103, so as to start the weighing process of the next material.
[0041] like Figure 2 As shown, in the embodiment of the utility model, the barcode scanning device 104 includes a receiving cavity 1041 for the material containing device to pass through, and a barcode scanner 1042 is arranged above the receiving cavity 1041.
[0042] like Figure 3 As shown, in the embodiment of the utility model, the material holding device 105 includes a dumping mechanism 1051 , a bottom plate 1052 fixed on the dumping mechanism 1051 , and a material tray 1053 fixed on the bottom plate 1052 ; a barcode display 1054 is disposed on the bottom plate 1052 .
[0043] The embodiment of the utility model controls the movement of the material holding device on a fixed route through the batching operation control center, including the movement and stop of the material holding device, so that it can complete the corresponding task when passing through the barcode scanning device, the first weight sensing device, and the second weight sensing device, wherein the barcode scanning device is used to ensure that the material held by the material holding device is accurate, the first weight sensing device is used to ensure that the weight of the material held by the material holding device is the same as the weight of the formula material, and the second weight sensing device is used to collect all materials and end the batching weighing when the total weight measured is the same as the total weight of the formula. The material holding device displays the second barcode through the barcode display screen, so that the material holding device has repeatability, and can complete the transportation of multiple materials in a formula in a closed-loop transmission line, as well as the transportation of multiple materials based on multiple formulas.
[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the above embodiments describe the present invention in detail, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A batching system, characterized in that: include: Batching operation control center, first weight sensing device, second weight sensing device, barcode scanning device, material holding device; The barcode scanning device, the first weight sensing device, and the second weight sensing device are connected in sequence through a conveyor belt, and the barcode scanning device and the second weight sensing device are connected through a conveyor belt to form a closed-loop transmission line; The batching operation control center is used to send a first barcode of the formula material name to the barcode scanning device, send the weight of the formula material to the first weight sensing device, send the total weight of the formula to the second weight sensing device, send a second barcode of the formula material name to the material holding device, and control the movement of the material holding device, wherein the material holding device is provided with a barcode display screen, and the barcode display screen displays the second barcode of the formula material name; The material holding device is placed on the conveyor belt, and is used to hold materials, and when moving to the second weight sensing device, the held materials are dumped into the second weight sensing device; The barcode scanning device is used to scan the second barcode of the formula material name when the material holding device moves to the barcode scanning device; The first weight sensing device is used to measure the weight of the material holding device; The second weight sensing device is used to measure the total weight of the received materials.
2. The batching system according to claim 1, characterized in that: The first weight sensing device is a small scale, and the second weight sensing device is a large scale.
3. The batching system according to claim 1, characterized in that: It also includes a material picking device; the material picking device is arranged near the barcode scanning device and the first weight sensing device.
4. The batching system according to claim 3, characterized in that: It also includes a packaging device connected to the second weight sensing device; the picking device is also arranged near the second weight sensing device.
5. The batching system according to any one of claims 1 to 4, characterized in that: The barcode scanning device comprises a containing cavity for the material containing device to pass through, and a barcode scanner is arranged above the containing cavity.
6. The batching system according to any one of claims 1 to 4, characterized in that: The material holding device comprises a dumping mechanism, a bottom plate fixed on the dumping mechanism, and a material tray fixed on the bottom plate; The barcode display is arranged on the bottom plate.
7. The batching system according to claim 5, characterized in that: The material holding device comprises a dumping mechanism, a bottom plate fixed on the dumping mechanism, and a material tray fixed on the bottom plate; The barcode display is arranged on the bottom plate.
