Variable-frequency rolling and kneading machine for hericium erinaceus
By using a variable frequency motor and a drive motor-driven rolling and kneading machine in the processing equipment of the erectus mushroom, combined with the design of the hopper assembly, the problems of stacking and uneven turning of the erectus mushroom during the rolling and kneading process are solved, and higher quality is achieved. Rolling and kneading and automatic discharge improve processing efficiency.
Patent Information
- Application Number
- CN202421035336.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-14
AI Technical Summary
During the processing of the monkey erectus mushroom, the existing rolling and kneading machine can easily cause raw materials to accumulate in places that cannot be touched by the mixing blade or the rolling and kneading knife, and it cannot effectively turn and beat all the raw materials in the cylinder, which reduces the processing quality and is not correct. Pretreatment of the monkey erectus mushroom affects subsequent processing.
A variable frequency rolling and kneading machine of monkey head mushroom is designed, using a variable frequency motor to drive the stirring shaft and kneading blades to rotate, and combined with the drive motor to drive the gears and drive shafts, the continuous rolling and turning of the drum drum is realized, and the monkey head is turned through the hopper assembly. The mushrooms are processed and drilled to ensure that the raw materials are fully stirred and turned and avoid accumulation.
The full rolling and kneading of erectus mushrooms is achieved, which avoids accumulation, improves processing quality and efficiency, and saves labor costs through the automatic cutting function.
Smart Images
Figure CN222194114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of Hericium erinaceus processing equipment, in particular to a Hericium erinaceus variable frequency tumbling and kneading machine. Background Art
[0002] The tumbler uses the principle of physical impact to make the raw materials flip up and down in the drum, collide and beat each other, and achieve the effect of massage and pickling. The tumbler plays an important role in food processing. Common tumblers are usually equipped with a tumbler and kneading cylinder, and a stirring blade or a tumbler is added to the cylinder. When working, the stirring blade or the tumbler is driven by a motor to turn, so as to flip and beat the food processing raw materials in the cylinder, so as to achieve the purpose of pickling. In the process of processing Hericium erinaceus, a variable frequency tumbler is usually used to pickle Hericium erinaceus.
[0003] For example, Chinese patent publication number CN216753421U discloses a tumbling machine for food processing, in which a turntable is driven to rotate by a second motor, thereby driving the left and right swing of the Y-shaped sweeping teeth through the cooperation of a transmission rod and a transmission groove, and then driving the shaking of the tumbling drum through a gear plate, so that the food raw materials in the drum are shaken while being turned over and stirred by the tumbling blades, so that the materials are always in contact with the stirring component, and the materials are thoroughly stirred and mixed, which prevents the problem of accumulation of food raw materials in dead corners in the tumbling drum, makes the turning and stirring of the food raw materials more uniform and comprehensive, and improves the quality and speed of food processing.
[0004] The existing technology has the following problems:
[0005] The existing tumbling machines only rely on stirring to tumble the Hericium erinaceus, which easily causes the Hericium erinaceus to accumulate in places that the stirring blades or tumbling kneading knives cannot reach, and it is impossible to effectively turn over and beat all the Hericium erinaceus in the barrel, thereby reducing the processing quality of the raw materials. At the same time, during processing, the Hericium erinaceus is directly put into the barrel for tumbling and kneading, and the Hericium erinaceus before tumbling is not pre-treated, which is not conducive to the subsequent processing of the Hericium erinaceus. Utility Model Content
[0006] The utility model provides a variable frequency tumbling machine for Hericium erinaceus to solve the problems raised in the above background technology.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0008] A variable frequency tumbling machine for Hericium erinaceus comprises a tumbling drum, a frame is arranged below the tumbling drum, a driving assembly is rotatably connected to the opposite side of the frame, a tumbling assembly is fixedly installed on the lower surface of the tumbling drum, and a hopper assembly is fixedly installed on the upper position of the inner surface of the tumbling drum.
[0009] The tumbling and kneading assembly includes a variable frequency motor, the upper surface of the variable frequency motor is fixedly mounted on the lower surface of the tumbling and kneading drum, a stirring shaft is fixedly mounted on the output end of the variable frequency motor and the upper end of the stirring shaft extends to the inner cavity of the tumbling and kneading drum, a plurality of tumbling and kneading blades are fixedly mounted on the outer surface of the stirring shaft, the driving assembly includes a driving motor and two driving shafts, the separated ends of the two driving shafts are respectively rotatably connected to the opposite side of the frame, and the opposite ends of the two driving shafts are fixedly connected to the left and right sides of the outer surface of the tumbling and kneading drum.
[0010] The hopper assembly includes a hopper, the outer surface of the hopper is fixedly installed at the upper position of the inner surface of the tumbling drum, an electric push rod 1 is fixedly installed on the left side of the upper surface of the hopper, a vertical plate is fixedly installed on the output end of the electric push rod 1, electric push rod 2 is fixedly installed at the front and rear positions of the lower surface of the hopper, an L-shaped connecting plate is fixedly installed on the output end of the electric push rod 2, a baffle is fixedly installed on the upper surface of the connecting plate, and slots are opened at the front and rear positions of the lower surface of the hopper.
[0011] Preferably, a connecting ring is fixedly mounted on the outer surface of the stirring shaft, and three scrapers are fixedly mounted on the outer surface of the connecting ring.
[0012] Preferably, a tumbling rod is fixedly mounted on the outer surface of the tumbling blade at upper and lower positions on one side close to the stirring shaft.
[0013] Preferably, a protective cover is fixedly installed on the lower surface of the tumbling drum at the position of the variable frequency motor.
[0014] Preferably, the left end of the left driving shaft passes through the frame and is fixedly mounted with gear 2, the lower part of gear 2 is meshed with gear 1, and the inner surface of gear 1 is fixedly mounted with the output end of the driving motor.
[0015] Preferably, a protective cover is fixedly installed on the left side of the top of the frame, and the protective cover is located outside the gear 2 and the drive motor, and the lower surface of the drive motor is fixedly installed at the left position of the lower surface of the inner cavity of the protective cover.
[0016] Preferably, a plurality of ejector pins are fixedly mounted on the right side of the vertical plate.
[0017] Preferably, the outer surface of the baffle is slidably connected to the inner surface of the groove, a T-shaped slider is fixedly installed on one side of the two baffles that are separated, a slide groove is provided on the left and right sides of the groove, and the inner surface of the slide groove is slidably connected to the left and right positions of the slider.
[0018] Preferably, a slot is provided on the rear side of the front baffle, an insert block is fixedly installed on the front side of the rear baffle, and the outer surface of the connecting plate is plugged into the inner surface of the slot.
[0019] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0020] 1. The utility model provides a variable frequency tumbling machine for Hericium erinaceus, which drives the tumbling blades and the tumbling rod to rotate through the variable frequency motor and the stirring shaft to turn over and beat the Hericium erinaceus in the tumbling cylinder. At the same time, the connecting ring drives the scraper to rotate to scrape the Hericium erinaceus, so that the stirring is more uniform and comprehensive. The driving motor drives the gear one, the gear two and the driving shaft to rotate, so as to drive the tumbling cylinder to roll continuously, so that the Hericium erinaceus inside the tumbling cylinder is continuously rolled, and the accumulation of Hericium erinaceus at the feed port of the tumbling cylinder is avoided, and the accumulation of Hericium erinaceus in places that the tumbling blades cannot reach is avoided, so that the Hericium erinaceus is fully rolled and kneaded, and there is no dead angle in the tumbling, thereby improving the tumbling quality of Hericium erinaceus.
[0021] 2. The utility model provides a variable frequency tumbling machine for Hericium erinaceus, which drives the vertical plate and the ejector pin to reciprocate in the hopper through the electric push rod, so that the ejector pin punches small holes on the surface of the Hericium erinaceus, thereby increasing the tumbling effect of the Hericium erinaceus and facilitating the subsequent processing of the Hericium erinaceus. The opening and closing of the lower end of the hopper is controlled by two electric push rods and a baffle, and the preliminarily processed Hericium erinaceus enters the tumbling cylinder for tumbling, and the stability of the movement of the baffle is improved by the slider and the slide groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the drive assembly of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the tumbling and kneading assembly of the utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the hopper assembly of the utility model;
[0027] Figure 6 This is a bottom view of the structure of the hopper assembly of the utility model;
[0028] Figure 7 This is a schematic diagram of the connection structure of the slot and the plug-in block of the utility model;
[0029] Figure 8 This is a schematic diagram of the baffle structure of the utility model.
[0030] In the figure: 1. frame; 2. tumbling drum; 3. drive assembly; 31. protective cover; 32. drive motor; 33. drive shaft; 34. gear 1; 35. gear 2; 4. hopper assembly; 41. hopper; 42. electric push rod 1; 43. vertical plate; 44. slot; 45. ejector pin; 46. electric push rod 2; 47. baffle; 48. slot; 49. slide; 410. slider; 411. plug; 412. connecting plate; 5. tumbling assembly; 51. frequency conversion motor; 52. protective cover 1; 53. stirring shaft; 54. connecting ring; 55. scraper; 56. tumbling blade; 57. tumbling rod. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0032] like Figure 1-Figure 6 As shown, a variable frequency tumbling machine for Hericium erinaceus comprises a tumbling drum 2, a frame 1 is arranged below the tumbling drum 2, and a driving assembly 3 is rotatably connected to the opposite side of the frame 1, and the tumbling drum 2 is driven by the driving assembly 3 to continuously tumble, so that the Hericium erinaceus is continuously tumbled, and the accumulation of Hericium erinaceus at the feeding port of the tumbling drum 2 is avoided, and a tumbling assembly 5 is fixedly installed on the lower surface of the tumbling drum 2 to turn and beat the Hericium erinaceus, so as to achieve the purpose of tumbling and kneading, and a hopper assembly 4 is fixedly installed on the upper position of the inner surface of the tumbling drum 2, and the tumbling assembly 5 comprises a variable frequency motor 51, and the upper surface of the variable frequency motor 51 is fixedly installed with the lower surface of the tumbling drum 2, and a stirring shaft 53 is fixedly installed at the output end of the variable frequency motor 51, and the upper end of the stirring shaft 53 extends to the inner cavity of the tumbling drum 2, and a plurality of tumbling blades are fixedly installed on the outer surface of the stirring shaft 53 Plate 56, the driving assembly 3 includes a driving motor 32 and two driving shafts 33, the separated ends of the two driving shafts 33 are rotatably connected to the opposite side of the frame 1, and the opposite ends of the two driving shafts 33 are fixedly connected to the left and right sides of the outer surface of the rolling and kneading drum 2, the hopper assembly 4 includes a hopper 41, the outer surface of the hopper 41 is fixedly installed at the upper position of the inner surface of the rolling and kneading drum 2, an electric push rod 1 42 is fixedly installed on the left side of the upper surface of the hopper 41, and a vertical plate 43 is fixedly installed on the output end of the electric push rod 1 42, electric push rod 2 46 are fixedly installed at the front and rear positions of the lower surface of the hopper 41, and an L-shaped connecting plate 412 is fixedly installed on the output end of the electric push rod 2 46, and a baffle 47 is fixedly installed on the upper surface of the connecting plate 412, and slots 48 are opened at the front and rear positions of the lower surface of the hopper 41.
[0033] The Hericium erinaceus is added into the hopper 41, and the vertical plate 43 and the ejector pin 45 are driven to reciprocate in the hopper 41 by the electric push rod 1 42, so that the ejector pin 45 punches small holes on the surface of the Hericium erinaceus, and the lower end of the hopper 41 is opened by the two electric push rods 2 46 and the baffle 47. The preliminarily processed Hericium erinaceus enters the tumbling drum 2, and the tumbling blades 56 are driven to rotate by the frequency conversion motor 51 and the stirring shaft 53 to turn and beat the Hericium erinaceus in the tumbling drum 2, and the tumbling drum 2 is driven by the driving component 3. The Hericium erinaceus inside the tumbling drum 2 is continuously tumbled, thereby preventing the Hericium erinaceus from accumulating at the feed port of the tumbling drum 2 and effectively preventing the Hericium erinaceus from accumulating in places that the tumbling blades 56 cannot reach, thereby improving the tumbling quality of the Hericium erinaceus. After the tumbling is completed, the driving component 3 drives the mouth of the tumbling drum 2 to rotate downward and inverted. At this time, the tumbled Hericium erinaceus slides from the tumbling drum to the designated device under the action of its own gravity, thereby realizing automatic unloading, improving unloading efficiency, and saving labor costs.
[0034] like Figure 2 , Figure 4 As shown, a connecting ring 54 is fixedly mounted on the outer surface of the stirring shaft 53 , and three scrapers 55 are fixedly mounted on the outer surface of the connecting ring 54 .
[0035] The stirring shaft 53 rotates while driving the connecting ring 54 and the scraper 55 to rotate. The scraper 55 scrapes the Hericium erinaceus to make the stirring more uniform and comprehensive, thereby achieving thorough stirring and mixing of the materials.
[0036] like Figure 2 , Figure 4 As shown, a tumbling rod 57 is fixedly installed at the upper and lower positions on the outer surface of the tumbling blade 56 close to the stirring shaft 53.
[0037] The rolling and kneading rod 57 increases the range of turning and beating of the Hericium erinaceus, so that the Hericium erinaceus is fully rolled and kneaded, and the Hericium erinaceus is prevented from piling up in places that the rolling and kneading blades 56 cannot reach. There is no dead angle in the rolling, and the rolling quality of the Hericium erinaceus is improved.
[0038] like Figure 2 As shown, a protective cover 52 is fixedly installed on the lower surface of the tumbling drum 2 at the position of the variable frequency motor 51.
[0039] The protective cover 52 is used to protect the variable frequency motor 51 to ensure its normal operation.
[0040] like Figure 2 , Figure 3 As shown, the left end of the left driving shaft 33 passes through the frame 1 and is fixedly mounted with a gear 2 35 , the lower part of the gear 2 35 is meshed with a gear 1 34 , and the inner surface of the gear 1 34 is fixedly mounted to the output end of the driving motor 32 .
[0041] The driving motor 32 drives the gear 1 34, the gear 2 35 and the driving shaft 33 to rotate, thereby driving the tumbling drum 2 to continuously tumble, so that the Hericium erinaceus inside the tumbling drum 2 continuously tumbles, thereby preventing the Hericium erinaceus from accumulating at the feed port of the tumbling drum 2, and improving the tumbling quality of the Hericium erinaceus.
[0042] like Figure 2 , Figure 3 As shown, a protective cover 31 is fixedly installed on the left side of the top of the frame 1, and the protective cover 31 is located outside the gear 2 35 and the drive motor 32, and the lower surface of the drive motor 32 is fixedly installed at the left position of the lower surface of the inner cavity of the protective cover 31.
[0043] The protective cover 31 is used to protect the driving motor 32, the second gear 35, and the first gear 34 to ensure their normal operation.
[0044] like Figure 5 As shown, a plurality of ejector pins 45 are fixedly mounted on the right side of the vertical plate 43 .
[0045] The ejector pin 45 punches small holes on the surface of the Hericium erinaceus to increase the rolling and kneading effect of the Hericium erinaceus, which is beneficial to the subsequent processing of the Hericium erinaceus.
[0046] like Figure 5-Figure 8 As shown, the outer surface of the baffle 47 is slidably connected to the inner surface of the slot 48, a T-shaped slider 410 is fixedly installed on the separated side of the two baffles 47, a slide groove 49 is provided on the left and right sides of the slot 48, the inner surface of the slide groove 49 is slidably connected to the left and right positions of the slider 410, a slot 44 is provided on the rear side of the front baffle 47, an insert block 411 is fixedly installed on the front side of the rear baffle 47, and the outer surface of the connecting plate 412 is plugged into the inner surface of the slot 44.
[0047] The opening and closing of the lower end of the hopper 41 is controlled by two electric push rods 46 and a baffle 47. The baffle 47 drives the slider 410 to slide along the slide groove 49 to improve the stability of the movement of the baffle 47. The insert block 411 on the baffle 47 is inserted into the slot 44 of another baffle 47 to seal the hopper 41 to prevent the Hericium erinaceus from falling off during the rolling and kneading process.
[0048] The working principle of the present invention is as follows: Hericium erinaceus is added into the hopper 41, and the vertical plate 43 and the ejector pin 45 are driven to reciprocate in the hopper 41 by the electric push rod 1 42, so that the ejector pin 45 punches holes on the surface of the Hericium erinaceus to form small holes, and the lower end of the hopper 41 is opened by the two electric push rods 2 46 and the baffle 47, and the preliminarily processed Hericium erinaceus enters the rolling and kneading cylinder 2, and then the plug 411 on the baffle 47 is inserted into the slot 44 of another baffle 47 to seal the hopper 41, and the rolling and kneading blades 56 and the rolling and kneading rods 57 are driven to rotate by the frequency conversion motor 51 and the stirring shaft 53 to turn over and beat the Hericium erinaceus in the rolling and kneading cylinder 2, and at the same time, the connection ring 54 drives the scraper 55 to rotate to scrape the Hericium erinaceus. The driving motor 32 drives the gear 1 34, the gear 2 35 and the driving shaft 33 to rotate, thereby driving the tumbling drum 2 to tumble continuously, so that the Hericium erinaceus inside the tumbling drum 2 is continuously tumbled, and the accumulation of Hericium erinaceus at the feeding port of the tumbling drum 2 is avoided. At the same time, the accumulation of Hericium erinaceus in places that the tumbling blades 56 cannot reach is effectively avoided, so that the Hericium erinaceus is fully tumbled and tumbled without dead angles, thereby improving the tumbling quality of Hericium erinaceus. After the tumbling is completed, the driving component 3 drives the mouth of the tumbling drum 2 to rotate downward and inverted. At this time, the hopper 41 is opened, and the rolled Hericium erinaceus slides from the tumbling drum to the designated device under the action of its own gravity, thereby realizing automatic unloading, improving unloading efficiency, and saving labor costs.
[0049] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A variable frequency tumbling machine for Hericium erinaceus, comprising a tumbling cylinder (2), characterized in that: A frame (1) is arranged below the rolling and kneading cylinder (2), and a driving assembly (3) is rotatably connected to the opposite side of the frame (1); a rolling and kneading assembly (5) is fixedly installed on the lower surface of the rolling and kneading cylinder (2), and a hopper assembly (4) is fixedly installed on the upper position of the inner surface of the rolling and kneading cylinder (2); The tumbling assembly (5) comprises a variable frequency motor (51), the upper surface of the variable frequency motor (51) is fixedly mounted on the lower surface of the tumbling drum (2), a stirring shaft (53) is fixedly mounted on the output end of the variable frequency motor (51), and the upper end of the stirring shaft (53) extends to the inner cavity of the tumbling drum (2), and a plurality of tumbling blades (56) are fixedly mounted on the outer surface of the stirring shaft (53), and the driving assembly (3) comprises a driving motor (32) and two driving shafts (33), the separated ends of the two driving shafts (33) are respectively rotatably connected to the opposite side of the frame (1), and the opposite ends of the two driving shafts (33) are fixedly connected to the left and right sides of the outer surface of the tumbling drum (2); The hopper assembly (4) comprises a hopper (41), the outer surface of the hopper (41) is fixedly mounted at an upper position of the inner surface of the tumbling drum (2), an electric push rod 1 (42) is fixedly mounted on the left side of the upper surface of the hopper (41), a vertical plate (43) is fixedly mounted on the output end of the electric push rod 1 (42), electric push rod 2 (46) is fixedly mounted at the front and rear positions of the lower surface of the hopper (41), an L-shaped connecting plate (412) is fixedly mounted at the output end of the electric push rod 2 (46), a baffle (47) is fixedly mounted on the upper surface of the connecting plate (412), and slots (48) are provided at the front and rear positions of the lower surface of the hopper (41).
2. The Hericium erinaceus variable frequency tumbling machine according to claim 1, characterized in that: A connecting ring (54) is fixedly mounted on the outer surface of the stirring shaft (53), and three scrapers (55) are fixedly mounted on the outer surface of the connecting ring (54).
3. The Hericium erinaceus variable frequency tumbling machine according to claim 1, characterized in that: A tumbling rod (57) is fixedly mounted on the outer surface of the tumbling blade (56) at upper and lower positions on one side close to the stirring shaft (53).
4. The Hericium erinaceus variable frequency tumbling machine according to claim 1, characterized in that: A protective cover 1 (52) is fixedly mounted on the lower surface of the tumbling drum (2) at the position of the variable frequency motor (51).
5. The Hericium erinaceus variable frequency tumbling machine according to claim 1, characterized in that: The left end of the left driving shaft (33) passes through the frame (1) and is fixedly mounted with a second gear (35), the lower part of the second gear (35) is meshed with a first gear (34), and the inner surface of the first gear (34) is fixedly mounted with the output end of the driving motor (32).
6. The Hericium erinaceus variable frequency tumbling machine according to claim 5, characterized in that: A protective cover (31) is fixedly installed on the left side of the top of the frame (1), and the protective cover (31) is located outside the second gear (35) and the drive motor (32), and the lower surface of the drive motor (32) is fixedly installed at the left position of the lower surface of the inner cavity of the protective cover (31).
7. The Hericium erinaceus variable frequency tumbling machine according to claim 1, characterized in that: A plurality of ejector pins (45) are fixedly mounted on the right side of the vertical plate (43).
8. The Hericium erinaceus variable frequency tumbling machine according to claim 1, characterized in that: The outer surface of the baffle (47) is slidably connected to the inner surface of the slot (48); a T-shaped slider (410) is fixedly installed on one side of the two baffles (47) that are separated from each other; a slide groove (49) is provided on the left and right sides of the slot (48); and the inner surface of the slide groove (49) is slidably connected to the left and right positions of the slider (410).
9. The Hericium erinaceus variable frequency tumbling machine according to claim 1, characterized in that: A slot (44) is provided on the rear side of the front baffle (47), an insert block (411) is fixedly mounted on the front side of the rear baffle (47), and the outer surface of the connecting plate (412) is plugged into the inner surface of the slot (44).