Pulse dust collector convenient to clean
By designing a wall scraping mechanism in the pulse dust collector, using high-pressure air to drive the rotating cylinder and tooth ring to drive the rubber scraper to clean the inner wall, the problem of low dust cleaning efficiency in the dust collector in the prior art is solved, and more efficient automatic cleaning is achieved Effect.
Patent Information
- Application Number
- CN202422807078.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing pulse dust collector cannot effectively improve the cleaning efficiency of dust adhering to the inner wall of the dust collector during cleaning, especially when the equipment is stopped, which increases the difficulty of operation.
A pulse dust collector including a wall scraping mechanism is designed. The wall scraping mechanism is composed of a rotating cylinder, a lower pressing shaft, a first shaft seat, a second shaft seat, a sealing cylinder and other components, and drives the rubber through high-pressure air to drive the rotating cylinder and the tooth ring. The scraper rotates along the inner wall of the dust collector for cleaning.
It significantly improves the cleaning efficiency of the attachments on the inner wall of the dust collector, reduces the difficulty and time of manual cleaning, and improves the automatic cleaning ability of the equipment.
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Figure CN222196333U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to a pulse dust collector which is easy to clean. Background Art
[0002] Pulse dust collectors are widely used in various industrial fields, such as steel metallurgy, cement manufacturing, chemical industry, food and medicine, to deal with dust pollution. The core components of pulse dust collectors include filter bags and injection systems. When working, dust-laden gas enters the dust collector through the air inlet, and is filtered by the filter bag. The dust is retained on the outer surface of the filter bag, and the purified gas is discharged through the air outlet. When the dust accumulates to a certain extent, the injection system automatically triggers the cleaning program, and sprays compressed air to the filter bag through the nozzle, generating a strong airflow, vibrating the dust on the surface of the filter bag and causing it to fall into the ash hopper;
[0003] For example, the Chinese utility model patent disclosed by the existing publication number CN219376421U: a pulse dust collector that is easy to clean later. The application provides a pulse dust collector body, a motor, a U-shaped frame, a rotating shaft, a collection rod, and a dust outlet pipe, so that it has a rotating collection function. The motor drives the two collection rods to rotate, and pushes the dust that falls on the bottom of the pulse dust collector body into the dust outlet pipe, which makes it more convenient to collect dust and reduces the accumulation of residual dust. However, the bottom of the existing pulse dust collector is generally conical, and the dust in the dust collector can be effectively discharged with the dust discharge valve. At the same time, when the humidity of the gas introduced into the pulse dust collector from the outside is high, after the dust in the gas is intercepted and filtered, some dust will adhere to the inner wall of the dust collector, so that when the pulse spray system is used for cleaning later, only the bag can be cleaned, and the inner wall of the dust collector still needs to be cleaned by entering the dust collector manually when the equipment stops running, which increases the difficulty of personnel cleaning the pulse dust collector, and thus cannot effectively improve the cleaning efficiency of the dust adhering to the inner wall of the pulse dust collector. Utility Model Content
[0004] The purpose of the utility model is to provide a pulse dust collector which is easy to clean and can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A pulse dust collector that is easy to clean comprises a dust collector cylinder, a bracket is fixedly installed on the outside of the dust collector cylinder, a dust discharge valve is fixedly installed on the bottom of the dust collector cylinder, and the dust discharge valve is electrically connected to an external main controller through a connecting line, a top cover is fixedly installed on the top of the dust collector cylinder, an exhaust port is opened on the front side of the top cover, an air bag is fixedly installed on the rear side of the top cover, and the air bag is connected to an external air compressor through a pipeline, an orifice plate is fixedly installed near the top cover in the dust collector cylinder, a wall scraping mechanism is arranged in the dust collector cylinder, and the wall scraping mechanism comprises multiple A rotating cylinder, a lower pressure shaft and a gear ring, a single rotating cylinder and a single lower pressure shaft form a group, a plurality of first shaft seats and second shaft seats are fixedly installed on the inner side of the dust collector cylinder, the lower part of the rotating cylinder is movably installed in the first shaft seat, the upper part of the rotating cylinder is movably installed in the second shaft seat, one side of the first shaft seat and the second shaft seat are respectively fixedly installed on the inner side of the dust collector cylinder, the lower pressure shaft is movably installed in the rotating cylinder, a sealing cylinder is fixedly connected between the second shaft seat and the orifice plate, a plurality of connecting plates are fixedly installed between the two gear rings, and the gear ring is movably installed on the inner side of the dust collector cylinder.
[0007] As a further optimization scheme of the utility model, two first jet pipes are fixedly installed in the top cover, and a plurality of second jet pipes are fixedly installed in the top cover between the two first jet pipes, and a plurality of output ends of the first jet pipe and the second jet pipe are fixedly connected through a pulse valve;
[0008] Based on this, two first air injection pipes are arranged in the top cover, which can blow high-pressure gas into the sealing cylinder separately to ensure the operation functions of the rotating cylinder and the lower pressure shaft.
[0009] As a further optimization scheme of the utility model, a plurality of limiting rings are fixedly installed on the inner side of the dust collector cylinder, and two of the limiting rings form a group, that is, two groups of limiting rings are arranged in the dust collector cylinder, the gear ring is rotatably installed between the two limiting rings, and a plurality of rubber scraping strips are fixedly installed on the connecting plate relative to the inner wall of the dust collector cylinder, and the side of the rubber scraping strip facing away from the connecting plate is in contact with the inner wall of the dust collector cylinder;
[0010] Based on this, the two gear rings cooperate with the two connecting plates and multiple rubber scrapers on one side of the connecting plates to rotatably clean the dust adhered to the inner wall of the dust collector cylinder.
[0011] As a further optimization solution of the utility model, a spiral groove is opened in the rotating cylinder, two gears are fixedly installed on the outside of the rotating cylinder, the gears are meshed and connected with corresponding gear rings, and a fixing ring is fixedly installed on the top of the rotating cylinder.
[0012] As a further optimization scheme of the utility model, a spiral guide rail is fixedly installed on the outer side of the lower pressure shaft, and a plurality of ball bearings are rotatably installed in the spiral guide rail. A mounting groove is opened on the top of the lower pressure shaft, and the transverse cross-section of the mounting groove is a regular hexagon. A piston plate is arranged on the top of the lower pressure shaft, and a mounting block is fixedly installed at the center position of the bottom of the piston plate. The mounting block is inserted in the mounting groove and fixed by screws, and a plurality of guide blocks are fixedly installed on the outer side of the piston plate, and the lower part of the lower pressure shaft is rotatably inserted in the rotating cylinder through the spiral guide rail.
[0013] Based on this, by setting a vertically displaceable lower pressure shaft, and cooperating with the spiral guide rail on the outside of the lower pressure shaft and the spiral groove on the inside of the rotating cylinder, the axial rotation of the rotating cylinder between the first shaft seat and the second shaft seat can be achieved, thereby cooperating with the gear to drive the gear ring to rotate.
[0014] As a further optimization scheme of the utility model, a plurality of guide grooves are provided on the inner side of the sealing cylinder, and an exhaust hole is provided on the upper part of the sealing cylinder located between two of the guide grooves. Connecting flanges are fixedly installed at the bottom and the top of the sealing cylinder, the connecting flange at the bottom is fixedly installed on the second shaft seat, and the connecting flange at the top is fixedly installed at the bottom of the orifice plate, and one side of the guide block is slidably connected to the corresponding sealing cylinder, and a compression spring is also provided on the outer side of the lower pressure shaft, the top of the compression spring abuts against the bottom of the piston plate, and the bottom of the compression spring abuts against the top of the second shaft seat, and the ejection end of the first jet pipe passes through the orifice plate and is inserted into the sealing cylinder.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] In the utility model, a wall scraping mechanism is arranged in the dust collector cylinder, and the wall scraping mechanism is composed of two groups of rotating cylinders, a lower pressure shaft, a first shaft seat, a second shaft seat, a sealing cylinder and other components. It can cooperate with the two first jet pipes to blow high-pressure air into the sealing cylinder, so that the lower pressure shaft is inserted into the rotating cylinder and the rotating cylinder is rotated, so that the rotating cylinder cooperates with the outer gear to drive the corresponding gear ring to rotate, and the gear ring can drive the connecting plate and the rubber scraper to move along the inner contour of the dust collector cylinder to clean the inner wall of the dust collector cylinder, thereby improving the cleaning efficiency of the attachments on the inner wall of the dust collector cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 This is a bottom view of the top cover of the utility model;
[0019] Figure 3 This is a cross-sectional view of the dust collector cylinder of the utility model;
[0020] Figure 4 for Figure 3 The enlarged view of point A in the middle;
[0021] Figure 5 It is a cross-sectional view of the rotating cylinder, the lower pressure shaft and the sealing cylinder of the utility model;
[0022] Figure 6 for Figure 5 The enlarged view of point B in the middle;
[0023] Figure 7 for Figure 5 Enlarged view of point C in the middle;
[0024] Figure 8 It is a schematic diagram of the structure of the lower pressure shaft of the utility model.
[0025] In the figure: 1. dust collector cylinder; 2. bracket; 3. ash discharge valve; 4. top cover; 5. exhaust port; 6. air bag; 7. orifice plate; 8. scraper mechanism; 9. rotating cylinder; 10. lower pressure shaft; 11. first shaft seat; 12. second shaft seat; 13. sealing cylinder; 14. gear ring; 15. connecting plate; 16. limit ring; 17. rubber scraper; 18. spiral groove; 19. fixing ring; 20. connecting flange; 21. guide groove; 22. exhaust hole; 23. spiral guide rail; 24. mounting groove; 25. piston plate; 26. mounting block; 27. guide block; 28. compression spring; 29. gear; 30. first jet pipe; 31. second jet pipe. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] like Figure 1-Figure 8As shown, the utility model provides a pulse dust collector which is easy to clean, comprising a dust collector cylinder 1, a bracket 2 is fixedly installed on the outside of the dust collector cylinder 1, a dust discharge valve 3 is fixedly installed on the bottom of the dust collector cylinder 1, and the dust discharge valve 3 is electrically connected to an external main controller through a connecting line, a top cover 4 is fixedly installed on the top of the dust collector cylinder 1, an exhaust port 5 is opened on the front side of the top cover 4, an air bag 6 is fixedly installed on the rear side of the top cover 4, and the air bag 6 is connected to an external air compressor through a pipeline, an orifice plate 7 is fixedly installed near the top cover 4 in the dust collector cylinder 1, and a wall scraping mechanism 8 is arranged in the dust collector cylinder 1, and the wall scraping mechanism 8 includes a plurality of rotating cylinders 9 and a downward pressure The shaft 10 and the gear ring 14, a single rotating cylinder 9 and a single lower pressure shaft 10 are a group, a plurality of first shaft seats 11 and second shaft seats 12 are fixedly installed on the inner side of the dust collector cylinder 1, the lower part of the rotating cylinder 9 is movably installed in the first shaft seat 11, the upper part of the rotating cylinder 9 is movably installed in the second shaft seat 12, one side of the first shaft seat 11 and the second shaft seat 12 are respectively fixedly installed on the inner side of the dust collector cylinder 1, the lower pressure shaft 10 is movably installed in the rotating cylinder 9, a sealing cylinder 13 is fixedly connected between the second shaft seat 12 and the orifice plate 7, a plurality of connecting plates 15 are fixedly installed between the two gear rings 14, and the gear ring 14 is movably installed on the inner side of the dust collector cylinder 1.
[0028] like Figure 2 As shown, two first jet pipes 30 are fixedly installed in the top cover 4, and multiple second jet pipes 31 are also fixedly installed in the top cover 4 between the two first jet pipes 30, and multiple output ends of the first jet pipe 30 and the second jet pipe 31 are fixedly connected through a pulse valve. Two first jet pipes 30 are arranged in the top cover 4, and high-pressure gas can be blown into the sealing tube 13 separately to ensure the operating functions of the rotating tube 9 and the lower pressure shaft 10.
[0029] like Figure 3-Figure 4 As shown, a plurality of limit rings 16 are fixedly installed on the inner side of the dust collector cylinder 1, and two limit rings 16 form a group, that is, two groups of limit rings 16 are arranged in the dust collector cylinder 1, and the gear ring 14 is rotatably installed between the two limit rings 16, and a plurality of rubber scrapers 17 are fixedly installed on the connecting plate 15 relative to the inner wall side of the dust collector cylinder 1, and the side of the rubber scraper 17 facing away from the connecting plate 15 is in contact with the inner wall of the dust collector cylinder 1, and the two gear rings 14 cooperate with the two connecting plates 15 and the plurality of rubber scrapers 17 on one side of the connecting plate 15 to rotatably clean the dust adhered to the inner wall of the dust collector cylinder 1.
[0030] like Figure 3-Figure 8As shown, a spiral groove 18 is provided in the rotating cylinder 9, and two gears 29 are fixedly installed on the outside of the rotating cylinder 9, and the gears 29 are meshed and connected with the corresponding gear rings 14. A fixing ring 19 is fixedly installed on the top of the rotating cylinder 9, and a spiral guide rail 23 is fixedly installed on the outside of the lower pressure shaft 10, and a plurality of balls are rotatably installed in the spiral guide rail 23. A mounting groove 24 is provided on the top of the lower pressure shaft 10, and the transverse section of the mounting groove 24 is a regular hexagon. A piston plate 25 is provided on the top of the lower pressure shaft 10, and a mounting block 26 is fixedly installed at the center position of the bottom of the piston plate 25. The mounting block 26 is inserted in the mounting groove 24 and fixed by screws. A plurality of guide blocks 27 are fixedly installed on the outside of the piston plate 25, and the lower part of the lower pressure shaft 10 is screwed into the rotating cylinder 9 through the spiral guide rail 23, and is arranged through the vertically displaceable lower pressure shaft 10, and cooperates with the spiral guide rail 23 on the outside of the lower pressure shaft 10 to The spiral groove 18 on the inner side of the rotating cylinder 9 can realize the axial rotation of the rotating cylinder 9 between the first shaft seat 11 and the second shaft seat 12, so as to cooperate with the gear 29 to drive the gear ring 14 to rotate. A plurality of guide grooves 21 are provided on the inner side of the sealing cylinder 13, and an exhaust hole 22 is provided on the upper part of the sealing cylinder 13 between the two guide grooves 21. The bottom and top of the sealing cylinder 13 are fixedly installed with connecting flanges 20, the bottom connecting flange 20 is fixedly installed on the second shaft seat 12, the top connecting flange 20 is fixedly installed on the bottom of the orifice plate 7, and one side of the guide block 27 is slidably connected in the corresponding sealing cylinder 13, and a compression spring 28 is also provided on the outer side of the lower pressure shaft 10, the top of the compression spring 28 abuts against the bottom of the piston plate 25, and the bottom of the compression spring 28 abuts against the top of the second shaft seat 12, and the ejection end of the first jet pipe 30 passes through the orifice plate 7 and is inserted in the sealing cylinder 13.
[0031] It should be noted that the utility model is a pulse dust collector that is easy to clean. When the cloth bag in the dust collector cylinder 1 is cleaned by the high-pressure air in the air bag 6, the high-pressure air in the air bag 6 is synchronously sent to the two first jet pipes 30 and the multiple second jet pipes 31 through the corresponding pulse valves, so that the high-pressure air sprayed from the second jet pipes 31 enters the cavity between the top cover 4 and the orifice plate 7, and the cloth bag can be expanded and cleaned. The spray ends of the two first jet pipes 30 are inserted into the upper part of the corresponding sealing cylinder 13, so that the high-pressure air blown into the sealing cylinder 13 instantly presses the piston plate 25 downward, so that the piston plate 25 drives the lower pressure shaft 10 to move downward synchronously, and one side of the multiple guide blocks 27 on the outer side of the piston plate 25 slides in the corresponding sealing cylinder 13, so that the lower pressure shaft 10 is inserted into the rotating cylinder 9 through the outer spiral guide rail 23 and the spiral groove 18 in the rotating cylinder 9, so that the rotating cylinder 9 can rotate between the first shaft seat 11 and the second shaft seat 12, so that the rotating cylinder 9 The two gears 29 on the outside are synchronously driven to rotate, and the two gears 29 are respectively meshed and connected with the corresponding gear rings 14, so that the two gear rings 14 can drive the two connecting plates 15 to slide along the inner contour of the dust collector cylinder 1, so that the pair of rubber scrapers 17 on one side of the connecting plate 15 can scrape and clean the dust attached to the inner wall of the dust collector cylinder 1. When the piston plate 25 drives the lower pressure shaft 10 to move down to the lowest position, and at the same time, the high-pressure air sprayed from the first injection pipe 30 comes into contact, the piston plate 25 can move up through the gradually stretched and rebounded gear 29, and then the air in the sealing cylinder 13 is gradually discharged through the multiple exhaust holes 22, so that the lower pressure shaft 10 cooperates with the spiral guide rail 23 to move up in the rotating cylinder 9, and the rotating cylinder 9 is rotated in the opposite direction, so that the rotating cylinder 9 drives the two gear rings 14 to rotate in the opposite direction between the two limit rings 16 again through the two gears 29, so that the connecting plate 15 is reset, and the connecting plate 15 cleans the dust attached to the inner wall of the dust collector cylinder 1 again through the rubber scraper 17 on one side.
[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A pulse dust collector that is easy to clean, characterized in that: The invention comprises a dust collector cylinder (1), wherein a bracket (2) is fixedly mounted on the outside of the dust collector cylinder (1), an ash discharge valve (3) is fixedly mounted on the bottom of the dust collector cylinder (1), and the ash discharge valve (3) is electrically connected to an external main controller via a connecting line, a top cover (4) is fixedly mounted on the top of the dust collector cylinder (1), an exhaust port (5) is provided on the front side of the top cover (4), an air bag (6) is fixedly mounted on the rear side of the top cover (4), and the air bag (6) is connected to an external air compressor via a pipeline, an orifice plate (7) is fixedly mounted in the dust collector cylinder (1) near the top cover (4), and a wall scraping mechanism (8) is arranged in the dust collector cylinder (1); The wall scraping mechanism (8) comprises a plurality of rotating cylinders (9) and a lower pressure shaft (10) and a gear ring (14), wherein a single rotating cylinder (9) and a single lower pressure shaft (10) form a group, and a plurality of first shaft seats (11) and second shaft seats (12) are fixedly installed on the inner side of the dust collector cylinder (1), the lower part of the rotating cylinder (9) is movably installed in the first shaft seat (11), and the upper part of the rotating cylinder (9) is movably installed in the second shaft seat (12), one side of the first shaft seat (11) and the second shaft seat (12) are respectively fixedly installed on the inner side of the dust collector cylinder (1), the lower pressure shaft (10) is movably installed in the rotating cylinder (9), a sealing cylinder (13) is fixedly connected between the second shaft seat (12) and the orifice plate (7), a plurality of connecting plates (15) are fixedly installed between the two gear rings (14), and the gear ring (14) is movably installed on the inner side of the dust collector cylinder (1).
2. The pulse dust collector that is easy to clean according to claim 1 is characterized in that: Two first jet pipes (30) are fixedly installed in the top cover (4), a plurality of second jet pipes (31) are also fixedly installed in the top cover (4) located between the two first jet pipes (30), and a plurality of output ends of the first jet pipes (30) and the second jet pipes (31) are fixedly connected via a pulse valve.
3. The pulse dust collector that is easy to clean according to claim 2, characterized in that: A plurality of limiting rings (16) are fixedly mounted on the inner side of the dust collector barrel (1), and two of the limiting rings (16) form a group, that is, two groups of limiting rings (16) are arranged in the dust collector barrel (1), the gear ring (14) is rotatably mounted between the two limiting rings (16), and a plurality of rubber scraping strips (17) are fixedly mounted on the connecting plate (15) relative to the inner wall side of the dust collector barrel (1), and the side of the rubber scraping strips (17) facing away from the connecting plate (15) is in contact with the inner wall of the dust collector barrel (1).
4. The pulse dust collector that is easy to clean according to claim 3 is characterized in that: A spiral groove (18) is provided in the rotating cylinder (9), two gears (29) are fixedly mounted on the outside of the rotating cylinder (9), the gears (29) are meshingly connected with corresponding gear rings (14), and a fixing ring (19) is fixedly mounted on the top of the rotating cylinder (9).
5. The pulse dust collector that is easy to clean according to claim 4, characterized in that: A spiral guide rail (23) is fixedly mounted on the outer side of the lower pressure shaft (10), and a plurality of ball bearings are rotatably mounted in the spiral guide rail (23). A mounting groove (24) is provided on the top of the lower pressure shaft (10), and the transverse cross-section of the mounting groove (24) is a regular hexagon. A piston plate (25) is provided on the top of the lower pressure shaft (10), and a mounting block (26) is fixedly mounted at the center position of the bottom of the piston plate (25). The mounting block (26) is inserted into the mounting groove (24) and fixed by screws. A plurality of guide blocks (27) are fixedly mounted on the outer side of the piston plate (25), and the lower part of the lower pressure shaft (10) is screwed into the rotating cylinder (9) through the spiral guide rail (23).
6. The pulse dust collector that is easy to clean according to claim 5, characterized in that: A plurality of guide grooves (21) are provided on the inner side of the sealing cylinder (13); an exhaust hole (22) is provided on the upper part of the sealing cylinder (13) between two of the guide grooves (21); a connecting flange (20) is fixedly installed on the bottom and the top of the sealing cylinder (13); the connecting flange (20) at the bottom is fixedly installed on the second shaft seat (12); the connecting flange (20) at the top is fixedly installed on the bottom of the orifice plate (7); one side of the guide block (27) is slidably connected in the corresponding sealing cylinder (13); a compression spring (28) is also sleeved on the outer side of the lower pressure shaft (10); the top of the compression spring (28) abuts against the bottom of the piston plate (25); the bottom of the compression spring (28) abuts against the top of the second shaft seat (12); the ejection end of the first jet pipe (30) passes through the orifice plate (7) and is inserted into the sealing cylinder (13).
Citation Information
Patent Citations
Pulse dust collector convenient for later cleaning
CN219376421U
