Waste gas particle settling device

By designing a waste gas particle settlement device in the exhaust system of the tobacco leaf manufacturing workshop, and using negative pressure drive and acceleration tube technology, efficient recycling of tobacco particles is achieved, the problem of waste of tobacco raw materials is solved, and the recovery rate of tobacco particles is improved.

CN222196395UActive Publication Date: 2024-12-20CHONGQING CHINA TOBACCO IND CO LTD
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Patent Information

Application Number
CN202420820205.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-20
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

During the baking process of the tobacco leaf manufacturing workshop, tobacco particles are discharged through the exhaust gas stream of the cigarette machine, resulting in the waste of tobacco raw materials and the failure to effectively recover the effective ingredients.

Method used

Design a waste gas particle settlement device, including a mounting box, filter cartridge, acceleration tube and settlement tank, use the original exhaust system to drive the separation of tobacco particles and exhaust gas, and use the acceleration tube to fully contact the inner wall of the settlement tank, and finally Fall into the recycling drum.

Benefits of technology

The efficient recovery rate of tobacco particles is achieved to 91%, without additional power plants, which facilitates maintenance and particle replacement, and reduces the waste of tobacco raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filtering devices, and discloses a waste gas particle settling device which is applied to an exhaust pipe of a cigarette making machine and comprises a mounting box, the mounting box is communicated with the exhaust pipe, a filter cartridge, an accelerating pipe and a settling cabin are arranged in the mounting box, one end of the filter cartridge is connected to the inner wall of the mounting box, and the other end of the filter cartridge is communicated with the accelerating pipe. One end of the accelerating tube away from the filter cartridge is connected to the settling cabin. The negative pressure of an original exhaust system is used as power, waste gas and tobacco particles in the cigarette making machine are driven to flow through the exhaust pipe, the mounting box, the filter cartridge and the accelerating pipe to reach the settling cabin, the filter cartridge can filter large-size substances such as tobacco shreds, and the large-size substances are left in the mounting box; the tobacco particles accelerated by the accelerating pipe can impact the inner wall of the settling cabin and fall into the recycling barrel under the guidance of the narrowing structure of the settling cabin, and waste gas flowing through the settling cabin finally enters the exhaust system through the connecting pipe. Therefore, the purpose of recycling the tobacco particles in the waste gas is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filtering devices, in particular to an exhaust gas particle settling device. Background Art

[0002] In order to further adapt to the development strategy of large-scale tobacco planting, intensive management, specialization of division of labor, and information management in my country, we should cultivate special tobacco leaves that meet the development of Chinese cigarette brands according to the requirements of modern tobacco agriculture, and develop high-efficiency and energy-saving baking equipment with core technology and independent intellectual property rights. Although most tobacco manufacturing workshops can recover wet heat during the baking process, the recovery of effective ingredients in the materials discharged from the air outlet of the tobacco manufacturing workshop is relatively small. Especially when using cigarette making machines to make cigarettes, small-sized tobacco particles, due to their low quality, often reach the exhaust gas flow in the cigarette making machine, and these tobacco particles account for a large part of the total tobacco input in cigarette manufacturing, which undoubtedly causes a waste of tobacco raw materials. Utility Model Content

[0003] In view of this, the purpose of the utility model is to provide an exhaust gas particle settling device, so that it can solve the problem of tobacco particle waste caused by exhaust gas emissions.

[0004] The utility model solves the above technical problems through the following technical means:

[0005] A waste gas particle settling device is applied to the exhaust pipe of a cigarette making machine, comprising an installation box, which is connected to the exhaust pipe. A filter cartridge, an accelerating tube and a settling chamber are arranged in the installation box. One end of the filter cartridge is connected to the inner wall of the installation box, and the other end is connected to the accelerating tube. The accelerating tube is connected to the settling chamber at one end away from the filter cartridge.

[0006] Furthermore, a communication hole is provided on the circumference of the filter cartridge, and the communication hole is connected to the interior of the installation box.

[0007] Furthermore, the inner diameter of the accelerating tube decreases linearly or nonlinearly along the gas flow direction.

[0008] Furthermore, a mounting plate is provided in the mounting box corresponding to the connection between the accelerating tube and the filter cartridge.

[0009] Furthermore, the device also includes a recovery tube, the sedimentation chamber is a continuous or discontinuous closing structure downward in the height direction, a connecting pipe is provided on the top of the sedimentation chamber, a collecting pipe is provided on the bottom of the sedimentation chamber, and the recovery tube is detachably connected to the collecting pipe.

[0010] Furthermore, a clamping block is provided on the peripheral side of the recovery tube, and an L-shaped hole is provided on the collection tube. When the recovery tube is connected to the collection tube, the clamping block is engaged in the L-shaped hole.

[0011] Furthermore, the recovery tube and the collection tube are connected via threads.

[0012] Furthermore, a maintenance window is provided on the side wall of the installation box.

[0013] Beneficial effects of the utility model:

[0014] 1. This application does not require the addition of an additional power device. The negative pressure in the original exhaust system can drive the separation of tobacco particles and exhaust gas and the recovery of tobacco particles. Actual comparison shows that the recovery rate of tobacco particles can reach 91%.

[0015] 2. In the present application, an accelerating tube is provided to accelerate tobacco particles and exhaust gas, so that the tobacco particles can fully contact the inner wall of the sedimentation chamber, and finally fall into the recovery tube after being attached, and the recovery tube is easy to remove and can be easily replaced to recycle the tobacco particles after the tobacco particles are full.

[0016] 3. The present application is also provided with a switchable maintenance window, which is convenient for operators to inspect and maintain the components inside the installation box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the waste gas particle settling device of the utility model;

[0018] Figure 2 This is a cross-sectional view of the internal structure of the waste gas particle settling device of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the connection of the recovery cylinder of the waste gas particle settling device of the utility model;

[0020] in,

[0021] 1. Exhaust pipe; 2. Installation box; 21. Filter cartridge; 22. Acceleration tube; 23. Settling chamber; 231. Connecting pipe; 232. Collecting pipe; 233. L-shaped hole; 24. Recovery cartridge; 241. Block; 25. Installation plate; 3. Maintenance window. DETAILED DESCRIPTION

[0022] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can understand the advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the illustrations provided in the following embodiments are only for exemplary descriptions, and they are only schematic diagrams, not physical diagrams, and cannot be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts in the figures may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the figures may be omitted.

[0023] The same or similar numbers in the figures of the embodiments of the present invention correspond to the same or similar parts. In the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the figures, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the figures are only used for illustrative purposes and cannot be understood as limitations on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0024] In the conventional design, the exhaust pipe 1 is directly connected to the exhaust system, and the waste gas generated by the cigarette making machine and some small tobacco particles are directly discharged, resulting in a waste of raw materials. Figure 1-3 As shown, the present application provides a waste gas particle settling device, which is arranged between the exhaust pipe 1 of the cigarette making machine and the exhaust system of tobacco production. The device includes an installation box 2. The installation box 2 is a cavity structure, which is used to connect with the exhaust pipe 1 and is also used to install other components in the device. A filter cartridge 21, an acceleration tube 22 and a sedimentation chamber 23 are arranged in the installation box 2. The filter cartridge 21 is used to draw in the waste gas and tobacco particles in the installation box 2 and filter larger materials such as tobacco. The acceleration tube 22 is used to accelerate the passing waste gas and tobacco particles so that they hit the inner wall of the sedimentation chamber 23, so that the tobacco particles can be settled there. The sedimentation chamber 23 is used as an area for separating waste gas and tobacco particles, and can collect the settled tobacco particles. A connecting pipe 231 is arranged at the top of the sedimentation chamber 23 for the waste gas with lower density to flow out from it to the waste gas system. A collection pipe 232 is arranged at the bottom of the sedimentation chamber 23 for the recovery of tobacco particles.

[0025] Specifically, the filter cartridge 21 is a cylinder without a cover at both ends, one end of which is connected to the inner wall of the mounting box 2, and the other end is connected to the acceleration tube 22. The acceleration tube 22 is connected to the sedimentation chamber 23 at one end away from the filter cartridge 21. The peripheral side of the filter cartridge 21 is provided with a connecting hole for the entry of exhaust gas and tobacco particles. Of course, the filter cartridge 21 can also filter larger-sized substances in the exhaust gas, such as tobacco shreds, tobacco stems, etc. The acceleration tube 22 is a truncated cone-shaped structure, and its inner diameter decreases linearly or nonlinearly along the transportation direction of the exhaust gas and tobacco particles. When the exhaust gas and tobacco particles pass through the acceleration tube 22, due to the narrowing of the acceleration tube 22, the speed of the exhaust gas and tobacco particles will continue to increase, which is convenient for the sedimentation of the tobacco particles. When the unaccelerated exhaust gas and tobacco particles flow through the sedimentation chamber 23, the sedimentation chamber 23 acts as a connector, and only a small amount of tobacco particles settle here, and most of the tobacco particles enter the connecting pipe 231 driven by the exhaust gas flow to reach the exhaust system. In the present application, an acceleration tube 22 is provided to accelerate the tobacco particles and exhaust gas flowing through, so that the tobacco particles can fully hit the inner wall of the sedimentation chamber 23. Under the friction force of the inner wall of the sedimentation chamber 23, the tobacco particles cannot or have difficulty in overcoming the friction force and rise to the connecting tube 231, and finally fall under their own gravity to the bottom of the sedimentation chamber 23. It is worth noting that the source of driving the movement of the exhaust gas and tobacco particles in the present application lies in the negative pressure system in the connecting tube 231. The exhaust gas and tobacco particles flow through the installation box 2, the filter cartridge 21, and the acceleration tube 22 in sequence and then reach the sedimentation chamber 23. The tobacco particles are recovered at the sedimentation chamber 23, and the exhaust gas continues to flow through the connecting pipe to reach the exhaust system.

[0026] A mounting plate 25 is also provided in the mounting box 2 at the connection between the accelerating tube 22 and the filter cartridge 21. The mounting plate 25 is used to improve the connection stability between the accelerating tube 22 and the filter cartridge 21 in the mounting box 2.

[0027] The device also includes a recovery cylinder 24 arranged at the collecting pipe 232. The settling chamber 23 is a continuous or discontinuous closing structure downward in the height direction, so that the tobacco particles can slide down to the bottom along the inclined inner wall. The collecting pipe 232 arranged at the bottom of the settling chamber 23 can guide the tobacco particles to fall into the recovery cylinder 24 so as to recycle the tobacco particles. The recovery cylinder 24 and the collecting pipe 232 are connected in a detachable manner, so that when the tobacco particles in the recovery cylinder 24 are fully collected, the recovery cylinder 24 can be removed to recycle the tobacco particles.

[0028] like Figure 3, the recovery tube 24 and the collection tube 232 can be set to a sliding engagement connection structure. The recovery tube 24 is provided with a block 241 on the periphery, and the collection tube 232 is provided with an L-shaped hole 233. When the recovery tube 24 is connected to the collection tube 232, the block 241 can be engaged in the L-shaped hole 233. Preferably, the recovery tube 24 and the collection tube 232 can also be connected by a mutually meshing threaded structure. To ensure the sealing of the connection, multiple annular sealing strips are provided on the inner wall of the collection tube 232.

[0029] A maintenance window 3 is provided on the side wall of the installation box 2. The maintenance window 3 is connected to the installation box 2 in an openable and closable manner. The connection between the two can be hinged, slidably connected, etc. In this way, it is convenient for maintenance personnel to maintain the components in the installation box 2 through the maintenance window 3, such as replacing the recovery cylinder 24, cleaning the filter cylinder 21, etc.

[0030] The method of using the utility model is as follows:

[0031] In this application, the negative pressure of the original exhaust system is used as the power to drive the waste gas and tobacco particles in the cigarette making machine to flow through the exhaust pipe 1, the installation box 2, the filter cartridge 21, the acceleration tube 22 to the sedimentation chamber 23. The filter cartridge 21 can filter large-sized substances such as tobacco and leave them in the installation box 2. The tobacco particles accelerated by the acceleration tube 22 can hit the inner wall of the sedimentation chamber 23 and fall into the recovery tube 24 under the guidance of the narrowing structure of the sedimentation chamber 23. The waste gas flowing through the sedimentation chamber 23 finally enters the exhaust system through the connecting pipe 231. In this way, the purpose of recovering tobacco particles in the waste gas is achieved.

[0032] The above embodiments are only used to illustrate the technical solution of the utility model and are not intended to limit it. Although the utility model is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model. The technology, shape, and structure that are not described in detail in the utility model are all well-known technologies.

Claims

1. An exhaust gas particle settling device, applied to an exhaust pipe (1) of a cigarette making machine, characterized in that: The invention comprises an installation box (2), wherein the installation box (2) is connected to the exhaust pipe (1), wherein a filter cartridge (21), an accelerating tube (22) and a settling chamber (23) are arranged in the installation box (2), wherein one end of the filter cartridge (21) is connected to the inner wall of the installation box (2), and the other end is connected to the accelerating tube (22), and the end of the accelerating tube (22) away from the filter cartridge (21) is connected to the settling chamber (23).

2. The exhaust gas particle settling device according to claim 1, characterized in that: A communication hole is provided on the circumferential side of the filter cartridge (21), and the communication hole is connected to the interior of the installation box (2).

3. The exhaust gas particle settling device according to claim 2, characterized in that: The inner diameter of the accelerating tube (22) decreases linearly or nonlinearly along the gas flow direction.

4. The exhaust gas particle settling device according to claim 3, characterized in that: A mounting plate (25) is provided in the mounting box (2) at a location corresponding to the connection between the accelerating tube (22) and the filter cartridge (21).

5. The exhaust gas particle settling device according to claim 4, characterized in that: The invention also comprises a recovery cylinder (24); the settling chamber (23) is a continuous or discontinuous closing structure along the height downward; a connecting pipe (231) is arranged at the top of the settling chamber (23); a collecting pipe (232) is arranged at the bottom of the settling chamber (23); and the recovery cylinder (24) is detachably connected to the collecting pipe (232).

6. The exhaust gas particle settling device according to claim 5, characterized in that: A clamping block (241) is arranged on the peripheral side of the recovery tube (24), and an L-shaped hole (233) is arranged on the collection tube (232); when the recovery tube (24) is connected to the collection tube (232), the clamping block (241) is clamped into the L-shaped hole (233).

7. The exhaust gas particle settling device according to claim 6, characterized in that: The recovery tube (24) and the collection tube (232) are connected via threads.

8. The exhaust gas particle settling device according to claim 7, characterized in that: A maintenance window (3) is provided on the side wall of the installation box (2).