Rubber film separant dip-coating device
The rubber film isolator dip coating device uses the guide wheel and the dip coating rack to achieve uniform soaking the isolator, which solves the problems of high labor intensity and inconsistent quality caused by traditional manual coating, and improves the surface quality of the rubber film.
Patent Information
- Application Number
- CN202420594775.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The dipping process of traditional rubber film isolator requires manual coating by staff, which is very labor-intensive and cannot guarantee uniformity, resulting in inconsistent film surface quality.
A rubber film isolator dip coating device is designed, and the rubber film is guided into the dip coating tank using a guide wheel, and the isolation agent is uniformly soaked through the dip coating rack and the guide wheel to reduce manual intervention.
It reduces labor intensity, ensures uniform coating of the isolating agent, and improves the consistency of the film surface quality.
Smart Images
Figure CN222197574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber production, in particular to a rubber film release agent dipping device. Background Art
[0002] In the production process of rubber sheets, a layer of release agent needs to be covered on the outer surface of the rubber sheets to improve the wear resistance, corrosion resistance and aging resistance of rubber products. The rubber sheet release agent dipping device can effectively improve the service life and performance of rubber products and reduce contact and damage with the external environment. This equipment plays an important role in the production process of rubber products and provides a guarantee for the stability of product quality. The traditional release agent dipping process requires manual brushing by staff, which is labor-intensive and cannot guarantee uniformity, resulting in inconsistent film surface quality. Utility Model Content
[0003] The purpose of the utility model is to provide a rubber film isolation agent dipping device to solve the problem that the traditional isolation agent dipping process proposed in the above background technology requires manual brushing by workers, which is labor-intensive and cannot ensure uniformity, resulting in inconsistent film surface quality.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber film release agent dipping device, comprising a dipping pool, a discharge slope is provided on one side of the dipping pool, a connecting seat is provided on the internal upper surface of the dipping pool, a dipping rack is provided inside the dipping pool and on the front and rear sides of the upper end of the connecting seat, a feed guide wheel is provided on the left side of the upper end between the two dipping racks, a discharge guide wheel is provided on the right side of the upper end between the two dipping racks, a No. 1 guide wheel is provided between the two dipping racks and below the left side of the feed guide wheel, a No. 2 guide wheel is provided between the two dipping racks and below the right side of the discharge guide wheel at a position corresponding to the No. 1 guide wheel, the No. 2 guide wheel is arranged above the discharge slope, a supporting wheel is provided at the lower ends of the two dipping racks, and a release agent is provided inside the dipping pool.
[0005] Preferably, the feed guide wheel, the discharge guide wheel, the No. 1 guide wheel, the No. 2 guide wheel and the support wheel are all rotatably connected to the two dipping racks via a rotating shaft, and a distance rod is provided at the upper end between the two dipping racks.
[0006] Preferably, the two dipping racks are fixedly connected to the connecting seat by bolts, a support plate is provided on the upper surface of the dipping pool and between the two connecting seats, and the lower end of the dipping rack abuts against the upper end of the support plate.
[0007] Preferably, the liquid level of the isolation agent is arranged corresponding to the upper ends of the No. 1 guide wheel and the No. 2 guide wheel.
[0008] Preferably, a support seat is provided on the lower surface of the dipping pool and at the lower end of the discharge slope.
[0009] Compared with the prior art, the utility model has the following beneficial effects: instead of the traditional isolation agent dipping process which requires manual brushing by workers, the rubber film is guided into the interior of the dipping pool by a guide wheel, and the rubber film is slowly immersed in the isolation agent, which reduces the labor intensity, ensures the uniformity of the isolation agent dipping, and ensures the consistency of the film surface quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is an axonometric drawing of the main structure of the utility model;
[0011] Figure 2 It is an axonometric cross-sectional view of the main structure of the utility model;
[0012] Figure 3 This is a front cross-sectional view of the main structure of the utility model;
[0013] Figure 4 It is a schematic diagram of the main structure of the utility model;
[0014] Figure 5 It is a top view schematic diagram of the main structure of the utility model.
[0015] In the figure: 1-dipping tank, 2-discharging slope, 3-connecting seat, 4-dipping frame, 5-feeding guide wheel, 6-discharging guide wheel, 7-No. 1 guide wheel, 8-No. 2 guide wheel, 9-support wheel, 10-isolating agent, 11-distance rod, 12-support plate, 13-support seat. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1-5The utility model provides a rubber film release agent dipping device, comprising a dipping pool 1, a discharge slope 2 is provided on one side of the dipping pool 1, a connecting seat 3 is provided on the internal upper surface of the dipping pool 1, a dipping rack 4 is provided inside the dipping pool 1 and on the front and rear sides of the upper end of the connecting seat 3, a feed guide wheel 5 is provided on the left side of the upper end between the two dipping racks 4, a discharge guide wheel 6 is provided on the right side of the upper end between the two dipping racks 4, a first guide wheel 7 is provided between the two dipping racks 4 and below the left side of the feed guide wheel 5, a second guide wheel 8 is provided between the two dipping racks 4 and below the right side of the discharge guide wheel 6 and at a position corresponding to the first guide wheel 7, the second guide wheel 8 is arranged above the discharge slope 2, a supporting wheel 9 is provided at the lower ends of the two dipping racks 4, and a release agent 10 is provided inside the dipping pool 1.
[0018] When in use, the dipping rack 4 is fixed to the connecting seat 3 inside the dipping pool 1 by bolts, and the dipping rack 4 is fixed to the inside of the dipping pool 1. The rubber film is first introduced into the feed guide wheel 5, and then guided by the feed guide wheel 5 to enter the No. 1 guide wheel 7. At this time, the rubber film is immersed in the inside of the isolation agent 10. A supporting wheel 9 is arranged between the two dipping racks 4 to support the rubber film immersed in the isolation agent 10. The rubber film that has completed dipping bypasses the No. 2 guide wheel 8 and enters the discharging guide wheel 6. At this time, the rubber film is located above the discharging slope 2 and is separated from the isolation agent 10. The rubber film that has completed dipping is output to the outside through the discharging wire wheel 5, and the uniformity of the rubber film dipping is ensured by soaking the entire rubber film in the isolation agent 10.
[0019] The feed guide wheel 5, the discharge guide wheel 6, the first guide wheel 7, the second guide wheel 8 and the support wheel 9 are all rotatably connected to the two dipping racks 4 through a rotating shaft, and a distance rod 11 is provided at the upper end between the two dipping racks 4. The feed guide wheel 5, the discharge guide wheel 6, the first guide wheel 7, the second guide wheel 8 and the support wheel 9 are rotatably connected between the two dipping racks 4 through a rotating shaft, and a distance rod 11 is provided between the two dipping racks 4 to ensure the connection strength between the two dipping racks 4.
[0020] The two dipping racks 4 are fixedly connected to the connecting seat 3 by bolts, and a support plate 12 is provided on the upper surface of the dipping pool 1 and between the two connecting seats 3. The lower end of the dipping rack 4 is against the upper end of the support plate 12. By providing the support plate 12 between the two connecting seats 3, the dipping rack 4 is against the support plate 12, and the dipping rack 4 is supported by the support plate 12, and a space for the release agent 10 to flow is left at the lower end of the dipping rack 4.
[0021] The liquid level of the release agent 10 is arranged corresponding to the upper ends of the No. 1 guide wheel 7 and the No. 2 guide wheel 8 . The rubber sheet guided by the No. 1 guide wheel 7 can be immersed in the release agent 10 , and the rubber sheet guided by the No. 2 guide wheel 8 can be separated from the release agent 10 .
[0022] A support seat 13 is provided on the lower surface of the dipping pool 1 and at the lower end of the discharge slope 2. By providing the support seat 13 at the lower end of the discharge slope 2, the discharge slope 2 is supported.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber film release agent dipping device, characterized in that: The invention comprises a dipping pool (1), wherein a discharge slope (2) is provided on one side of the dipping pool (1), a connecting seat (3) is provided on the internal upper surface of the dipping pool (1), a dipping rack (4) is provided inside the dipping pool (1) and on the front and rear sides of the upper end of the connecting seat (3), a feeding guide wheel (5) is provided on the left side of the upper end between the two dipping racks (4), a discharging guide wheel (6) is provided on the right side of the upper end between the two dipping racks (4), a first guide wheel (7) is provided between the two dipping racks (4) and below the left side of the feeding guide wheel (5), a second guide wheel (8) is provided between the two dipping racks (4) and below the right side of the discharging guide wheel (6) at a position corresponding to the first guide wheel (7), the second guide wheel (8) is arranged above the discharge slope (2), a supporting wheel (9) is provided at the lower ends of the two dipping racks (4), and a release agent (10) is provided inside the dipping pool (1).
2. A rubber film release agent dipping device according to claim 1, characterized in that: The feed guide wheel (5), the discharge guide wheel (6), the first guide wheel (7), the second guide wheel (8) and the support wheel (9) are all rotatably connected to the two dipping racks (4) via a rotating shaft, and a distance rod (11) is provided at the upper end between the two dipping racks (4).
3. A rubber film release agent dipping device according to claim 1, characterized in that: The two dipping racks (4) are fixedly connected to the connecting seat (3) by means of bolts; a support plate (12) is provided on the upper surface of the dipping pool (1) and between the two connecting seats (3); the lower end of the dipping rack (4) abuts against the upper end of the support plate (12).
4. A rubber film release agent dipping device according to claim 1, characterized in that: The liquid level of the release agent (10) is arranged corresponding to the upper ends of the first guide wheel (7) and the second guide wheel (8).
5. A rubber film release agent dipping device according to claim 1, characterized in that: A support seat (13) is provided on the lower surface of the dipping pool (1) and at the lower end of the discharge slope (2).