Automatic cleaner for carbon fiber prepreg production
By introducing quick disassembly components and automatic transmission systems into the carbon fiber prepreg yarn cleaning device, the problem of inconvenient disassembly of the brush drum is solved, and the rapid disassembly and replacement of the brush drum is realized, improving the convenience and practicality of the cleaner .
Patent Information
- Application Number
- CN202420899108.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing carbon fiber prepreg yarn cleaning device is inconvenient to disassemble and replace the brush drum during use, resulting in inconvenient use and poor practicality.
An automatic cleaner including a vertical plate, mounting rod, quick disassembly assembly and motor was designed. The quick disassembly and reinstallation of the brush drum is achieved through the quick disassembly assembly, which simplifies the operation process and automatically realizes the brush drum with pulleys and transmission belts. Turn to clean.
It improves the rapid disassembly and replacement efficiency of the brush drum, avoids the impact on the cleaning process, and makes the cleaner more convenient and practical.
Smart Images
Figure CN222197980U_ABST
Abstract
Description
Technical Field
[0001] The utility model patent relates to the technical field of cleaning equipment for carbon fiber prepreg production, and specifically, to an automatic cleaner for carbon fiber prepreg production. Background Art
[0002] Carbon fiber prepreg is made by compounding epoxy resin on carbon fiber through high pressure and high temperature technology. The composite material made of carbon fiber yarn, epoxy resin, release paper and other materials through coating, hot pressing, cooling, laminating, winding and other processes is called carbon fiber prepreg, also known as carbon fiber prepreg. In the composite process of carbon fiber prepreg production, there is a yarn collecting plate cleaning link. The traditional method is to use gauze manually, that is, workers simply wipe it with their hands without the assistance of tools. This leads to the inability to clean the yarn frame guide eyes and the dead corners of the grating, and the efficiency is too low. The fiber hairiness and sizing agent are not cleaned up, which also affects the apparent quality of the entire carbon fiber prepreg. Especially when production requires frequent yarn changes, model adjustments, and carbon fiber replacement with glass fiber, manual cleaning is even more time-consuming and labor-intensive. The carbon fiber hairiness cannot be cleaned and the replacement of glass fiber directly affects the quality of the prepreg. Therefore, an automatic cleaner for carbon fiber prepreg production is needed.
[0003] The existing patent (patent number: CN219401272U) is a carbon fiber prepreg creel cleaning device, including a spraying component, a cleaning component, a length adjustment component, a flip adjustment component, a height adjustment component, a control chassis and a support base, wherein the support base is arranged in the middle of the upper end of the control chassis, the height adjustment component is arranged inside the support base, the flip adjustment component is arranged at the upper end of the height adjustment component, the length adjustment component is arranged at the front side of the upper end of the flip adjustment component, the cleaning component is arranged in the middle of the front end of the length adjustment component, and a plurality of the spraying components are spaced apart and distributed at the top of the front end of the length adjustment component. The purpose of the utility model is to provide a carbon fiber prepreg creel cleaning device, which is provided with a cleaning component, a length adjustment component, a flip adjustment component and a height adjustment component, and can quickly and efficiently clean the creel in all directions automatically, effectively reducing the fiber hairiness and sizing agent residues on the creel.
[0004] However, the existing cleaning device is inconvenient to quickly disassemble and replace the brush barrel during use, and the brush barrel is inconvenient to operate when it needs to be replaced, which makes the device inconvenient to use and has poor practicality. Utility Model Content
[0005] The utility model aims to provide an automatic cleaner for carbon fiber prepreg production, aiming to solve the problem that the existing cleaning device is inconvenient to quickly disassemble and replace the brush barrel during use, and the brush barrel is inconvenient to operate when it needs to be replaced, thereby making the device inconvenient to use and having poor practicality.
[0006] The utility model is implemented as follows: an automatic cleaner for carbon fiber prepreg production comprises a vertical plate;
[0007] A left-right penetrating mounting hole is provided on the upper part of the vertical plate, a mounting rod is rotatably connected to the mounting hole through a bearing, a quick-release assembly is arranged inside the mounting rod, the left side of the outer surface of the mounting rod penetrates the left side of the vertical plate, and a brush barrel is installed through the quick-release assembly;
[0008] The right side of the outer surface of the mounting rod passes through the right side of the vertical plate and is fixedly connected to a pulley 1. A mounting groove is opened on the right side of the vertical plate. A rotating rod 2 is rotatably connected inside the mounting groove through a bearing. A pulley 2 is fixedly connected to the outer surface of the rotating rod. The pulley 2 is connected to the pulley 1 through a transmission belt. A motor is fixedly connected to the right end of the rotating rod 2.
[0009] Furthermore, a fixing plate is fixedly connected to the lower right center of the vertical plate, a supporting plate is fixedly connected to the right side of the top of the fixing plate, and the top of the supporting plate is fixedly connected to the outer surface of the motor.
[0010] Furthermore, the left side of the brush cylinder and the left side of the mounting rod are in the same vertical plane.
[0011] Furthermore, the motor is electrically connected to an external power source.
[0012] Further, the quick-release assembly includes an inner groove opened at the center of the mounting rod, the left sides of the upper and lower surfaces of the inner groove are provided with upper and lower through grooves, an insertion rod is slidably connected to the through groove, the upper and lower surfaces of the brush barrel are provided with insertion holes, and the end of the insertion rod away from the center of the inner groove is inserted into the insertion hole, a slide groove is opened at the center of the front and rear surfaces of the inner groove, a slider is slidably connected to the slide groove, a spring is fixedly connected between the left side of the slider and the left side of the slide groove, a sliding plate is fixedly connected between the two sliders, a plurality of evenly distributed meshing teeth are fixedly connected at the center of the top and bottom of the sliding plate, and the front and rear surfaces of the inner groove are connected to the sliding plate. The upper and lower parts of the left side of the room are rotatably connected with a swing rod through a rotating rod 1, a groove 2 is provided at the right end of the swing rod, the outer surface of the rotating rod 1 is located in the groove 2 and is fixedly connected with a spur gear, and the spur gear is meshed with the meshing tooth, a groove 1 is provided at the left end of the swing rod, one end of the insertion rod close to the center of the inner groove is inserted into the groove 1, and a front and rear through-type limiting groove is provided inside the groove 1, a limiting rod is movably connected inside the limiting groove, and the limiting rod is rotatably connected to the groove 1, a left and right through-type through hole is provided at the center of the right side of the inner groove, a pull rod is fixedly connected to the center of the right side of the sliding plate, and the right end of the pull rod passes through the through hole.
[0013] Furthermore, both left and right ends of the swing rod are configured to be in an arc shape.
[0014] Furthermore, the right end of the pull rod passes through the center of the right end of the mounting rod and is fixedly connected with a handle.
[0015] Compared with the prior art, the utility model facilitates the rapid disassembly and reinstallation of the brush barrel through the quick-release assembly, and facilitates the operation of the brush barrel when disassembling, so that the brush barrel can be quickly disassembled and replaced when the performance is poor, and will not affect subsequent cleaning, thereby making the cleaner easy to use and more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of an automatic cleaner for carbon fiber prepreg production provided by the utility model;
[0017] Figure 2 This is a partial cross-sectional structural schematic diagram of an automatic cleaner for carbon fiber prepreg production provided by the utility model;
[0018] Figure 3 The utility model provides an automatic cleaner for carbon fiber prepreg production. Figure 2 Zoom in on A in the middle;
[0019] Figure 4 This is a partial top-sectional structural schematic diagram of an automatic cleaner for carbon fiber prepreg production provided by the utility model;
[0020] Figure 5 The utility model is a schematic diagram of the handle structure of an automatic cleaner for carbon fiber prepreg production provided by the utility model.
[0021] The figure numerals involved in the above drawings are: 1. vertical plate; 2. brush cylinder; 3. mounting rod; 4. pulley one; 5. transmission belt; 6. quick release assembly; 601. inner groove; 602. through hole; 603. pull rod; 604. sliding plate; 605. plug hole; 606. plug rod; 607. through groove; 608. limit groove; 609. limit rod; 610. groove one; 611. rocker rod; 612. groove two; 613. spur gear; 614. rotating rod one; 615. meshing teeth; 616. slide groove; 617. slider; 618. spring; 619. handle; 7. pulley two; 8. rotating rod two; 9. motor; 10. fixed plate; 11. support plate; 12. mounting hole; 13. mounting groove. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] The implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0024] Embodiment 1:
[0025] according to Figure 1-4 As shown, an automatic cleaner for producing carbon fiber prepreg comprises a vertical plate 1;
[0026] A left-right through-type mounting hole 12 is provided on the upper part of the vertical plate 1, and a mounting rod 3 is rotatably connected to the mounting hole 12 through a bearing, and a quick-release assembly 6 is arranged inside the mounting rod 3. The left side of the outer surface of the mounting rod 3 penetrates the left side of the vertical plate 1, and a brush barrel 2 is installed through the quick-release assembly 6;
[0027] The right side of the outer surface of the mounting rod 3 passes through the right side of the vertical plate 1 and is fixedly connected with a pulley 1 4. A mounting groove 13 is opened on the right side of the vertical plate 1. A rotating rod 2 8 is rotatably connected to the inside of the mounting groove 13 through a bearing. The outer surface of the rotating rod is fixedly connected with a pulley 2 7. The pulley 2 7 and the pulley 1 4 are connected through a transmission belt 5. The right end of the rotating rod 2 8 is fixedly connected with a motor 9. When working, the motor 9 is connected to an external power supply to make the motor 9 work, and after the motor 9 works, it drives the rotating rod 2 8 and the pulley 2 7 to rotate, and then the pulley 2 7 rotates through the transmission belt 5. The belt pulley 4 is driven to rotate, and the rotation of the belt pulley 4 drives the mounting rod 3 to rotate, and then the mounting rod 3 drives the brush barrel 2 to rotate and clean, and it can be automatically cleaned without manual cleaning. At the same time, when the brush barrel 2 needs to be replaced, the quick-release component 6 inside the mounting rod 3 is convenient for the replacement and reinstallation of the brush barrel 2. Therefore, the quick-release component 6 facilitates the rapid disassembly and reinstallation of the brush barrel 2, and the brush barrel 2 is easy to operate when disassembling. In this way, the brush barrel 2 can be quickly disassembled and replaced when the performance is not good, and it will not affect the subsequent cleaning, so that the cleaner is easy to use and has strong practicality.
[0028] A fixing plate 10 is fixedly connected to the lower right center of the vertical plate 1, a supporting plate 11 is fixedly connected to the right side of the top of the fixing plate 10, and the top of the supporting plate 11 is fixedly connected to the outer surface of the motor 9; when working, the motor 9 is supported and installed by the fixing plate 10 and the supporting plate 11.
[0029] The left side of the brush cylinder 2 and the left side of the mounting rod 3 are in the same vertical plane; during operation, it is convenient to clean when the brush cylinder 2 rotates.
[0030] The motor 9 is electrically connected to an external power source; when working, the external power source supplies power to the motor 9.
[0031] The quick-release assembly 6 includes an inner groove 601 opened at the center of the mounting rod 3, and the left sides of the upper and lower surfaces of the inner groove 601 are provided with upper and lower through grooves 607, and a plug rod 606 is slidably connected inside the through groove 607, and the upper and lower surfaces of the brush tube 2 are provided with insertion holes 605, and the end of the plug rod 606 away from the center of the inner groove 601 is inserted into the insertion hole 605, and the centers of the front and rear surfaces of the inner groove 601 are provided with sliding grooves 616, and a slider 617 is slidably connected inside the sliding groove 616, and a spring 618 is fixedly connected between the left side of the slider 617 and the left side of the sliding groove 616, and a sliding plate 604 is fixedly connected between the two sliders 617, and a plurality of evenly distributed meshing teeth 615 are fixedly connected at the centers of the top and bottom of the sliding plate 604, and the upper part of the left side between the front and rear surfaces of the inner groove 601 and the The lower part is rotatably connected with a swing rod 611 through a rotating rod 1 614, a groove 2 612 is provided at the right end of the swing rod 611, and a spur gear 613 is fixedly connected inside the groove 2 612 on the outer surface of the rotating rod 1 614, and the spur gear 613 is meshed with the meshing tooth 615; a groove 1 610 is provided at the left end of the swing rod 611, and one end of the insertion rod 606 close to the center of the inner groove 601 is inserted into the groove 1 610, and a front-to-back through-type limiting groove 608 is provided inside the groove 1 610, and a limiting rod 609 is movably connected inside the limiting groove 608, and the limiting rod 609 is rotatably connected with the groove 1 610, a left-right through-type through hole 602 is provided at the center of the right side of the inner groove 601, a pull rod 603 is fixedly connected at the center of the right side of the sliding plate 604, and the right end of the pull rod 603 passes through the through hole 602;During operation, the pull rod 603 is pulled so that the pull rod 603 drives the sliding plate 604 to move under the limit of sliding in the sliding groove 616 through the slider 617, and the slider 617 slides to stretch the spring 618 so that the spring 618 has a rebound force, and then the sliding plate 604 moves and drives the meshing tooth 615 to move so that the spur gear 613 meshed with it rotates, and the spur gear 613 rotates and drives the rotating rod 1 614 and the swing rod 611 to rotate, and then the swing rod 611 rotates and drives the insertion rod 606 to be connected with the limit rod 609 through the limit groove 608 and the rotation connection between the limit rod 609 and the groove 1 610 The rod 606 slides inside the through slot 607 under the limit of the limit, and the rod 606 slides out from the inside of the socket 605, and the rod 606 is separated from the plug-in installation inside the brush barrel 2, and then the brush barrel 2 is moved to be removed from the outer surface of the mounting rod 3 for disassembly, and when reinstalling, the rod 603 is pulled first, and the brush barrel 2 is sleeved on the outer surface of the mounting rod 3, and the left side of the brush barrel 2 is flush with the left side of the mounting rod 3, and then the rod 603 is loosened to make the rod 606 move and plug into the inside of the socket 605 under the action of the rebound force of the spring 618 to plug and install the brush barrel 2, and the brush barrel 2 is installed firmly. ;
[0032] The left and right ends of the swing rod 611 are both arranged in an arc shape, which facilitates the rotation of the swing rod 611 during operation.
[0033] Embodiment 2:
[0034] like Figure 5 As shown, compared with Example 1, as another implementation of the utility model, the right end of the pull rod 603 passes through the center of the right end of the mounting rod 3 and is fixedly connected with a handle 619; when working, the handle 619 facilitates the movement of the pull rod 603.
[0035] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0036] Reference Figure 1-4 As shown, it is a preferred embodiment provided by the utility model.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic cleaner for carbon fiber prepreg production, comprising a vertical plate (1); It is characterized in that A left-right through-type mounting hole (12) is provided on the upper part of the vertical plate (1), a mounting rod (3) is rotatably connected to the mounting hole (12) via a bearing, a quick-release assembly (6) is provided inside the mounting rod (3), the left side of the outer surface of the mounting rod (3) passes through the left side of the vertical plate (1), and a brush cylinder (2) is installed via the quick-release assembly (6); The right side of the outer surface of the mounting rod (3) passes through the right side of the vertical plate (1) and is fixedly connected to a pulley 1 (4). The right side of the vertical plate (1) is provided with a mounting groove (13). The interior of the mounting groove (13) is rotatably connected to a rotating rod 2 (8) via a bearing. The outer surface of the rotating rod is fixedly connected to a pulley 2 (7). The pulley 2 (7) is connected to the pulley 1 (4) via a transmission belt (5). The right end of the rotating rod 2 (8) is fixedly connected to a motor (9).
2. The automatic cleaner for producing carbon fiber prepreg according to claim 1, It is characterized in that A fixing plate (10) is fixedly connected below the right center of the vertical plate (1), a support plate (11) is fixedly connected to the right side of the top of the fixing plate (10), and the top of the support plate (11) is fixedly connected to the outer surface of the motor (9).
3. The automatic cleaner for producing carbon fiber prepreg according to claim 2, It is characterized in that The left side of the brush cylinder (2) and the left side of the mounting rod (3) are located on the same vertical plane.
4. The automatic cleaner for producing carbon fiber prepreg according to claim 3, It is characterized in that The motor (9) is electrically connected to an external power source.
5. The automatic cleaner for producing carbon fiber prepreg according to claim 4, It is characterized in that The quick-release assembly (6) comprises an inner groove (601) provided at the center of the mounting rod (3), and upper and lower surfaces of the inner groove (601) are provided with upper and lower through grooves (607) on the left side, and an insertion rod (606) is slidably connected inside the through groove (607), and the upper and lower surfaces of the brush cylinder (2) are provided with insertion holes (605), and one end of the insertion rod (606) away from the center of the inner groove (601) is inserted into the insertion hole (605), and the front of the inner groove (601) is provided with a plurality of through grooves (607) extending from the inner groove (601). A slide groove (616) is provided at the center of the two rear surfaces, a slider (617) is slidably connected inside the slide groove (616), a spring (618) is fixedly connected between the left side of the slider (617) and the left side inside the slide groove (616), a slide plate (604) is fixedly connected between the two slides (617), a plurality of evenly distributed meshing teeth (615) are fixedly connected at the center of the top and bottom of the slide plate (604), and the upper and lower parts of the left side between the front and rear surfaces inside the inner groove (601) are fixedly connected to the slide plate (604). The first rotating rod (614) is rotatably connected to a swing rod (611), the right end of the swing rod (611) is provided with a second groove (612), the outer surface of the first rotating rod (614) is located inside the second groove (612) and is fixedly connected with a spur gear (613), and the spur gear (613) is meshed with the meshing teeth (615), the left end of the swing rod (611) is provided with a first groove (610), and one end of the insertion rod (606) close to the inner center of the inner groove (601) is inserted into the first groove (610). 0), and a front-to-rear through-type limit groove (608) is provided inside the groove one (610), a limit rod (609) is movably connected inside the limit groove (608), and the limit rod (609) is rotatably connected to the groove one (610), a left-right through-type through hole (602) is provided at the center of the right side of the inner groove (601), a pull rod (603) is fixedly connected at the center of the right side of the sliding plate (604), and the right end of the pull rod (603) passes through the through hole (602).
6. The automatic cleaner for producing carbon fiber prepreg according to claim 5, It is characterized in that The left and right ends of the swing rod (611) are both arranged in an arc shape.
7. The automatic cleaner for producing carbon fiber prepreg according to claim 6, It is characterized in that The right end of the pull rod (603) passes through the center of the right end of the installation rod (3) and is fixedly connected to a handle (619).