Waste collecting device for right-angle hanging plate machining
By designing a right-angle hanging plate processing waste collection device with hydraulic push rod and magnet support structure, the problem of sharp edges and difficulty in handling metal debris is solved, safely extruded into blocks and automatic processing of debris, and working efficiency is improved and device functionality.
Patent Information
- Application Number
- CN202420928224.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The metal debris falling during the right-angle hanging plate processing are sharp at the edges, which makes it easy for staff to get hurt during the recycling process, and the debris are inconvenient to be taken and transported. The existing device requires manual operation to increase labor losses.
A waste collection device including a base plate, a waste box, a hydraulic push rod and a support structure is designed. The metal debris is squeezed into a cake shape through a hydraulic push rod for easy access, and the height of the suction nozzle is adjusted through a magnet and a pneumatic rod. and angle, enabling automatic alignment and handling of debris.
It realizes safe and convenient access and handling of metal debris, reduces manpower use, improves work efficiency and the functionality of the device.
Smart Images

Figure CN222198159U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of right-angle hanging plate processing, in particular to a waste material collecting device for right-angle hanging plate processing. Background Art
[0002] The right-angle hanging plate is a steering connection fitting that changes the connection direction. Since the connection directions are at right angles to each other, it is flexible to change and has strong ductility. The right-angle hanging plate is generally made of medium-thick multi-plates through stamping and bending. Since a large amount of metal debris will fall during the processing of the right-angle hanging plate, a waste collection device for the processing of right-angle hanging plates is set up to collect the fallen debris for the purpose of recycling the debris and reducing the difficulty of cleaning the metal debris.
[0003] After searching, the Chinese patent application number 202022371191.6 discloses a waste collection device for right-angle hanging plate processing, including a base, the upper surface of the base is fixedly connected with a vibration reduction mechanism, the upper surface of the vibration reduction mechanism is fixedly connected with a device body, one side of the device body is provided with an exhaust port, the left side of the upper surface of the device body is fixedly connected with an air inlet pipe, the outer wall of the air inlet pipe is sleeved with a suction pipe, the end of the suction pipe is fixedly connected with a collection bucket, the inner wall of the device body is fixedly connected with a filter screen, the number of the filter screens is three, and the inner wall of the device body is fixedly connected with a bracket. The utility model can accurately clean the area with debris and waste into the device body to avoid the inhalation of debris and waste into the human body, improve the working efficiency of the collection device, reduce safety hazards, can play a vibration reduction role for the collection device, improve the stability of the placement of the collection device, and is practical;
[0004] The above patent still has the following deficiencies: (1) It is not convenient to pick up the metal debris. Since the edges of the metal debris dropped by the stamping and cutting of the right-angle hanging plate are relatively sharp, it is easy for the staff to pierce their hands in the process of recycling the metal debris. At the same time, a large amount of scattered metal debris is not convenient for the staff to pick up and carry;
[0005] (2) It is inconvenient to place the suction nozzle for use. During use, the existing device usually requires manual holding of the suction nozzle to clean the debris, which requires additional cooperation from staff and increases manpower consumption.
[0006] Therefore, there is an urgent need for a waste collection device for processing right-angle hanging plates to solve the above problems. Utility Model Content
[0007] The purpose of the utility model is to address the existing defect that it is inconvenient to pick up metal debris. Since the edges of the metal debris dropped by the stamping and cutting of the right-angle hanging plate are relatively sharp, it is easy for workers to pierce their hands in the process of recovering and picking up the metal debris. At the same time, a large amount of scattered metal debris is inconvenient for workers to pick up and carry.
[0008] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:
[0009] A waste collection device for processing right-angle hanging plates, comprising a bottom plate, and further comprising:
[0010] A waste box, fixed to the top of the base plate;
[0011] A punching structure is arranged inside the waste box, wherein the punching structure includes a positioning seat fixed at the bottom end of the waste box, a die groove arranged inside the positioning seat, a guide assembly arranged on both sides of the die groove, a hydraulic push rod installed inside the top end of the waste box, and a push plate fixed at the bottom end of the hydraulic push rod;
[0012] A shock-absorbing seat is fixed on the top of the bottom plate, and a tank body is installed on the top of the shock-absorbing seat, a chip discharge port is fixed on one side of the tank body, a filter screen is installed inside the tank body, a negative pressure fan is installed at the bottom of the tank body, and a fence net is fixed inside the bottom of the tank body;
[0013] A tank cover is threadedly connected to the outer side of the top of the tank body, and a connecting pipe is fixed to the top of the tank cover;
[0014] The suction nozzle is installed at the bottom end of the connecting pipe, and a supporting structure is arranged on the outer side of the suction nozzle.
[0015] As a preferred technical solution of the present application, the guide assembly includes a first guide groove fixed on one side of the mold groove, a moving block sliding inside the first guide groove, a spring installed inside the moving block, and a second guide groove mounted on the outside of the moving block and connected to the base plate.
[0016] Through the above technical solution, the debris entering the waste box is received by placing the mold groove into the interior of the positioning seat, and the hydraulic push rod is started to push the push plate to extrude and shape the debris into a pancake shape.
[0017] As a preferred technical solution of the present application, the push plate and the positioning seat are located on the same vertical center line, and the front cross-section of the positioning seat is a funnel-shaped inclined structure.
[0018] Through the above technical solution, through the funnel-shaped inclined surface structure of the positioning seat, the mold groove slides in the middle of the inner part of the positioning seat when being squeezed, so that the left and right groups of mold grooves are closely fitted and it is not easy to produce gaps.
[0019] As a preferred technical solution of the present application, the chip discharge port is connected to the waste box through a rubber pipe, and the suction nozzle is connected to the tank cover through a connecting pipe.
[0020] Through the above technical solution, the rubber pipe reduces the vibration of the tank body on the waste box, and at the same time connects the connecting pipe to the waste box.
[0021] As a preferred technical solution of the present application, the supporting structure includes a cover shell mounted on the outside of the suction nozzle, a pneumatic rod arranged on one side of the cover shell, ball heads installed on both sides of the pneumatic rod, a ball sleeve mounted on the outside of the ball head, a locking bolt threadedly connected to the top of the ball sleeve, a base fixed on one side of the ball sleeve, and a magnet installed inside the base.
[0022] Through the above technical solution, the position of the base is fixed by a magnet, the pneumatic rod is pulled to extend, the height of the suction nozzle is adjusted, the ball head is pushed to rotate inside the ball sleeve, the angle and direction of the suction nozzle are adjusted, and the suction nozzle is aligned with the processing part.
[0023] As a preferred technical solution of the present application, a rotating structure is formed between the ball head and the ball sleeve, and the locking bolt extends to the inside of the ball sleeve and is connected to the ball head.
[0024] Through the above technical solution, the angle and direction of the suction nozzle are adjusted by pushing the ball head to rotate inside the ball sleeve.
[0025] Compared with the prior art, the utility model has the following beneficial effects:
[0026] In the scheme of this application:
[0027] The debris entering the waste box is received by placing the die groove inside the positioning seat, and the hydraulic push rod is started to push the push plate to extrude and shape the debris into a pancake shape, thereby realizing the debris extrusion function of the device. By squeezing the metal debris into a cylindrical shape, it is convenient for workers to take and carry the metal debris, while reducing the volume of the debris, saving storage and processing space, and enhancing the functionality of the device;
[0028] The position of the base is fixed by a magnet, and the air pressure rod is pulled to extend to adjust the height of the nozzle. The ball head is pushed to rotate inside the ball sleeve to adjust the angle and direction of the nozzle. This realizes the nozzle support function of the device, allowing the nozzle to directly process the debris generated at the processing site during the processing, reducing the debris splashing outward and the use of manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is one of the schematic diagrams of the structure of the utility model;
[0030] Figure 2 This is the second schematic diagram of the structure of the utility model;
[0031] Figure 3 Provided for this application Figure 2 A partial cross-section at the center is an enlarged structural diagram;
[0032] Figure 4 A schematic diagram of the three-dimensional cross-sectional structure of the stamping structure provided in this application;
[0033] Figure 5 This is a schematic diagram of the three-dimensional cross-sectional structure of the support structure provided in this application.
[0034] Markings in the figure: 1. Bottom plate; 2. Tank body; 3. Shock absorber seat; 4. Suction nozzle; 5. Support structure; 501. Pneumatic rod; 502. Ball head; 503. Magnet; 504. Base; 505. Locking bolt; 506. Ball sleeve; 507. Cover; 6. Connecting pipe; 7. Tank cover; 8. Chip removal port; 9. Stamping structure; 901. Die groove; 902. First guide groove; 903. Spring; 904. Moving block; 905. Second guide groove; 906. Hydraulic push rod; 907. Push plate; 908. Positioning seat; 10. Waste box; 11. Filter screen; 12. Negative pressure fan; 13. Fence net. DETAILED DESCRIPTION
[0035] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.
[0036] like Figure 1-5 As shown, the waste collection device for processing right-angle hanging plates proposed in this embodiment includes a bottom plate 1, and also includes:
[0037] A waste box 10 is fixed to the top of the bottom plate 1;
[0038] The punching structure 9 is arranged inside the waste box 10, wherein the punching structure 9 includes a positioning seat 908 fixed at the bottom end of the waste box 10, a die groove 901 arranged inside the positioning seat 908, guide components arranged on both sides of the die groove 901, a hydraulic push rod 906 installed inside the top end of the waste box 10, and a push plate 907 fixed at the bottom end of the hydraulic push rod 906;
[0039] A shock-absorbing seat 3 is fixed on the top of the bottom plate 1, and a tank body 2 is installed on the top of the shock-absorbing seat 3, a chip discharge port 8 is fixed on one side of the tank body 2, a filter screen 11 is installed inside the tank body 2, a negative pressure fan 12 is installed at the bottom of the tank body 2, and a fence net 13 is fixed inside the bottom of the tank body 2;
[0040] The tank cover 7 is threadedly connected to the outer side of the top of the tank body 2, and a connecting pipe 6 is fixed to the top of the tank cover 7;
[0041] The suction nozzle 4 is installed at the bottom end of the connecting pipe 6 , and a supporting structure 5 is arranged on the outer side of the suction nozzle 4 .
[0042] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, as a preferred embodiment, on the basis of the above method, further, the guide assembly includes a first guide groove 902 fixed on one side of the mold groove 901, a moving block 904 sliding inside the first guide groove 902, a spring 903 installed inside the moving block 904, and a second guide groove 905 sleeved on the outside of the moving block 904 and connected to the bottom plate 1, the push plate 907 and the positioning seat 908 are located on the same vertical center line, and the front view cross section of the positioning seat 908 is a funnel-shaped inclined surface structure. By aligning the moving block 904 and inserting it into the second guide groove 905 The left and right groups of die grooves 901 are aligned inside the mold, and the two groups of die grooves 901 are squeezed to fit together, so that the spring 903 is squeezed and contracts, and then the die groove 901 is placed into the interior of the positioning seat 908, so that the die groove 901 can receive the debris entering the waste box 10, and the hydraulic push rod 906 is started to push the push plate 907 into the interior of the die groove 901, so that the push plate 907 extrude and shape the metal debris into a pancake shape, and the die groove 901 is taken out from the interior of the positioning seat 908, so that the spring 903 pushes the two groups of die grooves 901 to separate, and the pancake-shaped metal debris is taken.
[0043] like Figure 1 , Figure 2 and Figure 5 As shown, as a preferred embodiment, on the basis of the above method, further, the support structure 5 includes a cover 507 sleeved on the outside of the suction nozzle 4, a gas pressure rod 501 arranged on one side of the cover 507, ball heads 502 installed on both sides of the gas pressure rod 501, a ball sleeve 506 sleeved on the outside of the ball head 502, a locking bolt 505 threadedly connected to the top of the ball sleeve 506, a base 504 fixed on one side of the ball sleeve 506, and a magnet 503 installed inside the base 504, and a rotating structure is formed between the ball head 502 and the ball sleeve 506. , the locking bolt 505 extends to the inside of the ball sleeve 506 and is connected to the ball head 502. By placing the base 504 on the surface of the workbench, the magnet 503 is fixed to the position of the base 504 by magnetic force. Then the suction nozzle 4 is inserted into the inside of the cover 507, the pneumatic rod 501 is pulled to extend, the height of the suction nozzle 4 is adjusted, and the ball head 502 is pushed to rotate inside the ball sleeve 506. The angle and direction of the suction nozzle 4 are adjusted so that the suction nozzle 4 is aligned with the processing part. Rotating the locking bolt 505 can lock the position between the ball head 502 and the ball sleeve 506.
[0044] The chip discharge port 8 is connected to the waste box 10 through a rubber pipe, and the suction nozzle 4 is connected to the tank cover 7 through a connecting pipe 6.
[0045] Specifically, when the waste collection device for processing right-angle hanging plates is in use: the suction nozzle 4 is supported by the supporting structure 5 so that the suction nozzle 4 is aligned with the processing part of the right-angle hanging plate, and the negative pressure fan 12 is started to rotate at high speed, and the debris generated during the processing is sucked into the interior of the tank body 2 through the suction nozzle 4 and the connecting pipe 6, and the metal debris is filtered through the filter screen 11, and then the metal debris enters the interior of the waste box 10 through the chip discharge port 8, and the metal debris is squeezed by the stamping structure 9 to make the debris block-shaped, which is convenient for picking up and transporting the debris.
[0046] The moving block 904 is aligned and inserted into the second guide groove 905, the left and right groups of die grooves 901 are aligned, the two groups of die grooves 901 are squeezed to fit together, the spring 903 is squeezed and contracted, and then the die groove 901 is placed into the positioning seat 908, so that the die groove 901 receives the debris entering the waste box 10, the hydraulic push rod 906 is started to push the push plate 907 into the die groove 901, so that the push plate 907 squeezes and shapes the metal debris into a pancake shape, the die groove 901 is taken out from the positioning seat 908, the spring 903 pushes the two groups of die grooves 901 to separate, and the pancake-shaped metal debris is taken;
[0047] By placing the base 504 on the surface of the workbench, the magnet 503 is fixed to the position of the base 504 by magnetic force, and then the suction nozzle 4 is inserted into the interior of the cover 507, the pneumatic rod 501 is pulled to extend, the height of the suction nozzle 4 is adjusted, and the ball head 502 is pushed to rotate inside the ball sleeve 506, and the angle and direction of the suction nozzle 4 are adjusted to align the suction nozzle 4 with the processing part, and the rotating locking bolt 505 can lock the position between the ball head 502 and the ball sleeve 506.
[0048] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.
Claims
1. A waste collection device for processing right-angle hanging plates, comprising a bottom plate (1), characterized in that: Also includes, A waste box (10) fixed to the top of the bottom plate (1); A punching structure (9) is arranged inside the waste box (10), wherein the punching structure (9) comprises a positioning seat (908) fixed to the bottom end of the waste box (10), a die groove (901) arranged inside the positioning seat (908), guide components arranged on both sides of the die groove (901), a hydraulic push rod (906) installed inside the top end of the waste box (10), and a push plate (907) fixed to the bottom end of the hydraulic push rod (906); A shock-absorbing seat (3) is fixed to the top of the bottom plate (1), and a tank body (2) is installed on the top of the shock-absorbing seat (3), a chip discharge port (8) is fixed on one side of the tank body (2), a filter screen (11) is installed inside the tank body (2), a negative pressure fan (12) is installed at the bottom of the tank body (2), and a fence net (13) is fixed inside the bottom of the tank body (2); A tank cover (7) is threadedly connected to the outer side of the top end of the tank body (2), and a connecting pipe (6) is fixed to the top end of the tank cover (7); The suction nozzle (4) is mounted on the bottom end of the connecting pipe (6), and a supporting structure (5) is provided on the outside of the suction nozzle (4).
2. A waste collection device for processing right-angle sidings according to claim 1, characterized in that: The guide assembly comprises a first guide groove (902) fixed on one side of the mold groove (901), a moving block (904) sliding inside the first guide groove (902), a spring (903) installed inside the moving block (904), and a second guide groove (905) sleeved on the outside of the moving block (904) and connected to the bottom plate (1).
3. A waste collection device for processing right-angle sidings according to claim 2, characterized in that: The push plate (907) and the positioning seat (908) are located on the same vertical center line, and the front view cross section of the positioning seat (908) presents a funnel-shaped inclined structure.
4. A waste collection device for processing right-angle sidings according to claim 1, characterized in that: The chip discharge port (8) is connected to the waste box (10) via a rubber pipe, and the suction nozzle (4) is connected to the tank cover (7) via a connecting pipe (6).
5. The waste collection device for processing right-angle sidings according to claim 1, characterized in that: The support structure (5) comprises a cover shell (507) sleeved on the outside of the suction nozzle (4), a pneumatic rod (501) arranged on one side of the cover shell (507), ball heads (502) installed on both sides of the pneumatic rod (501), a ball sleeve (506) sleeved on the outside of the ball head (502), a locking bolt (505) threadedly connected to the inside of the top of the ball sleeve (506), a base (504) fixed to one side of the ball sleeve (506), and a magnet (503) installed inside the base (504).
6. A waste collection device for processing right-angle sidings according to claim 5, characterized in that: A rotating structure is formed between the ball head (502) and the ball sleeve (506), and the locking bolt (505) extends into the interior of the ball sleeve (506) and is connected to the ball head (502).
