Straightening mechanism for seamless steel pipe production
By designing a seamless steel pipe straightening mechanism including positioning rods, cylinders and driving mechanisms, the problems of unsatisfactory straightening effect and low efficiency in the prior art are solved, and efficient and safe pipe fitting straightening processing is achieved, which simplifies the Operation and increase productivity.
Patent Information
- Application Number
- CN202420983107.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing seamless steel pipe straightening processing device has a simple structure and poor effect, which can easily lead to deformation and collapse, complex operation and low efficiency, which affects production progress.
A straightening mechanism including a base plate, a support plate, a roof plate, a suspending plate, a fixed plate, a straightening cylinder, a positioning rod, a rotating drive mechanism and a mobile drive mechanism are designed. The pipe fittings are realized through the coordination of the positioning rod, a cylinder and a limiting plate. The fast installation and precise alignment of the shaft can be used to drive the straightening cylinder for processing using the rotating and moving driving mechanism.
It improves the straightening effect, reduces the risk of pipe fittings damage, simplifies the operating process, improves processing efficiency and productivity, and reduces labor intensity.
Smart Images

Figure CN222198386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seamless steel pipe processing equipment, in particular to a straightening mechanism for seamless steel pipe production. Background Art
[0002] A steel pipe is a tubular component made of metal steel, while a seamless steel pipe is made by punching a whole round steel bar. It is named because there is no exposed weld on its surface. There are many ways to produce seamless steel pipes. According to the different production methods, the prepared seamless steel pipes are divided into hot-rolled seamless steel pipes, cold-rolled seamless steel pipes, cold-drawn seamless steel pipes, extruded seamless steel pipes, jacking pipes, etc.
[0003] Seamless steel pipes are used in various fields in life. They can be used as petroleum geological drilling pipes, cracking pipes for petrochemical industry, boiler pipes, bearing pipes, and high-precision structural steel pipes for automobiles, tractors, and aviation. They have high structural strength and strong durability.
[0004] Seamless steel pipes cannot be put into use directly after they are produced. They need to be straightened to make the originally slightly curved seamless steel pipes straight so that they can be truly put into use. However, the current devices for straightening seamless steel pipes have a simple structure, and the straightening effect on seamless steel pipes is not ideal. They are also prone to deformation and collapse of some structures of seamless steel pipes. The operation process is relatively complicated, and the processing efficiency is low, which affects the production progress. Utility Model Content
[0005] The purpose of the utility model is to provide a straightening mechanism for seamless steel pipe production, which can solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a straightening mechanism for seamless steel pipe production, comprising a bottom plate, support plates are fixedly installed on the left and right sides of the upper end of the bottom plate, a through groove is opened on the lower side of the right support plate, a top plate is fixedly installed on the upper ends of the two support plates, a hanging plate is arranged on the lower side of the top plate, and a moving drive mechanism for controlling the left and right movement of the hanging plate is installed between the two support plates, fixed plates are fixedly installed on both ends of the bottom of the hanging plate, a straightening cylinder is movably penetrated through the middle of the two fixed plates, and a rotating drive mechanism for controlling the rotation of the straightening cylinder is installed on the two fixed plates, a positioning rod is penetrated through the inner side of the straightening cylinder, and the outer side of the positioning rod is sleeved with a pipe fitting to be processed.
[0007] Preferably, the mobile driving mechanism includes threaded rod 2, motor 2 and a movable plate, threaded rod 2 is rotatably installed between the upper ends of the two support plates, motor 2 is fixedly installed on the right support plate, the output shaft of motor 2 is fixedly connected to threaded rod 2, and the outer side of threaded rod 2 is threadedly connected to the movable plate.
[0008] Preferably, a cylinder is fixedly mounted on the bottom of the movable plate, and a movable end of the cylinder is fixedly mounted on the hanging plate.
[0009] Preferably, a fixing rod is fixedly mounted on the lower side of the right end of the left support plate, a positioning plate is fixedly mounted on the right end of the fixing rod, and the left end of the positioning rod is fixedly mounted on the positioning plate.
[0010] Preferably, the rotation drive mechanism includes a threaded rod and a motor. The threaded rod is rotatably installed between the upper ends of the two fixed plates, the motor is fixedly installed on the right fixed plate, and the output shaft of the motor is fixedly connected to the threaded rod.
[0011] Preferably, the rotation drive mechanism further includes gear 1 and gear 2, gear 1 is fixedly mounted on the outer side of the threaded rod 1, gear 2 is fixedly mounted on the outer side of the straightening cylinder, and gear 1 is meshingly connected with gear 2.
[0012] Preferably, limiting rings are fixedly installed on both ends of the outer side of the straightening cylinder, corresponding limiting grooves are opened on the two fixing plates, and the two limiting rings are movably arranged in the two corresponding limiting grooves.
[0013] Preferably, a limiting plate is provided at the right end of the positioning rod, a communicating threaded hole is provided between the limiting plate and the positioning rod, and a fixing bolt is threadedly connected in the threaded hole.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model can quickly insert the pipe to be processed in the processing area to prevent it from falling through the cooperation of the arranged positioning rod, positioning plate and limit plate, etc., and can move the straightening cylinder to a suitable processing height through the arranged cylinder, hanging plate and fixing plate, etc., and control the straightening cylinder to move leftward on the outside of the pipe to be processed by the mobile driving mechanism, and at the same time drive the straightening cylinder to rotate continuously by the arranged rotating driving mechanism, so that in the process of pushing leftward, the pipe to be processed can be effectively straightened, the operation is simple and convenient, the straightening effect of the pipe to be processed is good, it is not easy to cause damage to the pipe to be processed, the working efficiency is high and the speed is fast, the straightening processing operation can be completed quickly and conveniently, the labor intensity of the staff is reduced, and the productivity is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0018] Figure 3 For this utility model Figure 2 A schematic diagram of the partially enlarged structure;
[0019] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;
[0020] Figure 5 For this utility model Figure 3 Enlarged structural diagram at B in the middle.
[0021] In the figure: 1. bottom plate; 2. support plate; 3. top plate; 4. hanging plate; 5. fixing plate; 6. straightening cylinder; 7. positioning rod; 8. rotating drive mechanism; 801. threaded rod one; 802. motor one; 803. gear one; 804. gear two; 9. moving drive mechanism; 901. threaded rod two; 902. motor two; 903. moving plate; 10. pipe fittings to be processed; 11. cylinder; 12. fixing rod; 13. positioning plate; 14. through groove; 15. limiting plate; 16. threaded hole; 17. fixing bolt; 18. limiting ring; 19. limiting groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] See also Figure 1 and Figure 2 The figure shows a straightening mechanism for seamless steel pipe production, comprising a bottom plate 1, support plates 2 are fixedly installed on the left and right sides of the upper end of the bottom plate 1, a through groove 14 is opened on the lower side of the right support plate 2, a top plate 3 is fixedly installed on the upper ends of the two support plates 2, a hanging plate 4 is arranged on the lower side of the top plate 3, and a moving driving mechanism 9 for controlling the left and right movement of the hanging plate 4 is installed between the two support plates 2, fixed plates 5 are fixedly installed at both ends of the bottom of the hanging plate 4, a straightening cylinder 6 is movably penetrated in the middle of the two fixed plates 5, and a rotating driving mechanism 8 for controlling the rotation of the straightening cylinder 6 is installed on the two fixed plates 5, a positioning rod 7 is penetrated on the inner side of the straightening cylinder 6, and a pipe fitting 10 to be processed is sleeved on the outer side of the positioning rod 7.
[0025] See also Figure 3The mobile driving mechanism 9 includes a threaded rod 901, a motor 902 and a moving plate 903. The threaded rod 901 is rotatably installed between the upper ends of the two support plates 2. The motor 902 is fixedly installed on the right support plate 2. The output shaft of the motor 902 is fixedly connected to the threaded rod 901, and the outer side of the threaded rod 901 is threadedly connected to the moving plate 903.
[0026] In this embodiment: the second motor 902 is started to drive the second threaded rod 901 to rotate, thereby driving the moving plate 903 to move in the left and right directions.
[0027] See also Figure 2 A cylinder 11 is fixedly installed at the bottom of the movable plate 903, and the movable end of the cylinder 11 is fixedly installed on the hanging plate 4.
[0028] In this embodiment, when the movable plate 903 moves, the hanging plate 4 is driven to move left and right by the cylinder 11. At the same time, the cylinder 11 can control the height of the hanging plate 4 to facilitate the straightening work.
[0029] See also Figure 3 A fixing rod 12 is fixedly installed on the lower side of the right end of the left support plate 2, a positioning plate 13 is fixedly installed on the right end of the fixing rod 12, and the left end of the positioning rod 7 is fixedly installed on the positioning plate 13.
[0030] In this embodiment: the fixing rod 12 and the positioning plate 13 fix the positioning rod 7, and the positioning rod 7 is used to quickly insert and limit the position of the pipe 10 to be processed, so as to facilitate the straightening work thereof.
[0031] Working principle: first, pass the pipe 10 to be processed through the groove 14 on the right support plate 2 and put it on the positioning rod 7, then use the fixing bolt 17 to fix the limit plate 15 on the right end of the positioning rod 7, so as to limit the pipe 10 to be processed which is sleeved on the outside of the positioning rod 7, further start the cylinder 11 in the right position, drop the hanging plate 4 to a suitable height, so that the center of the straightening cylinder 6 and the center of the positioning rod 7 are at the same horizontal height, then start the motor 2 902 to drive the threaded rod 2 901 to rotate, and the moving plate 903 drives the hanging plate 4 to move slowly to the left. At this time, the worker cooperates to insert the right end of the pipe 10 to be processed into the straightening cylinder 6, releases his hand, and continues to let the straightening cylinder 6 move to the left on the outside of the pipe 10 to be processed, and at the same time starts the motor 1 802 to drive the threaded rod 1 801 to rotate, and the gear 1 803 drives the gear 2 804 to rotate, so as to realize the smooth rotation of the straightening cylinder 6 itself, and straighten the pipe 10 to be processed inside during the movement to the left.
[0032] Example 2
[0033] See also Figure 3This embodiment further explains Example 1. In the figure, the rotation driving mechanism 8 includes a threaded rod 801 and a motor 802. The threaded rod 801 is rotatably installed between the upper ends of the two fixed plates 5. The motor 802 is fixedly installed on the right fixed plate 5, and the output shaft of the motor 802 is fixedly connected to the threaded rod 801.
[0034] In this embodiment: starting motor 1 802 can drive threaded rod 1 801 to rotate.
[0035] See also Figure 3 The rotation driving mechanism 8 also includes a gear 1 803 and a gear 2 804. The gear 1 803 is fixedly installed on the outer side of the threaded rod 1 801, and the gear 2 804 is fixedly installed on the outer side of the straightening cylinder 6, and the gear 1 803 is meshedly connected with the gear 2 804.
[0036] In this embodiment, when the threaded rod 1 801 rotates, the gear 1 803 is driven to rotate, the gear 1 803 drives the gear 2 804 to rotate, and the gear 2 804 drives the straightening cylinder 6 to rotate, thereby starting the straightening work of the pipe 10 to be processed.
[0037] See also Figure 5 Limiting rings 18 are fixedly installed at both ends of the outer side of the straightening cylinder 6, and corresponding limiting grooves 19 are opened on the two fixing plates 5. The two limiting rings 18 are movably arranged in the corresponding two limiting grooves 19.
[0038] In this embodiment, the limiting ring 18 rotates in the limiting groove 19 , so that the straightening cylinder 6 rotates smoothly and avoids separation from the fixing plate 5 .
[0039] See also Figure 4 A limit plate 15 is provided at the right end of the positioning rod 7, a threaded hole 16 is provided between the limit plate 15 and the positioning rod 7, and a fixing bolt 17 is connected to the threaded hole 16.
[0040] In this embodiment, the limiting plate 15 is fixed to the positioning rod 7 by means of fixing bolts 17, so as to limit the pipe 10 to be processed which is sleeved on the outer side of the positioning rod 7, and prevent it from falling off during the processing.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A straightening mechanism for seamless steel pipe production, comprising a bottom plate (1), characterized in that: Support plates (2) are fixedly installed on the left and right sides of the upper end of the bottom plate (1), and a through groove (14) is opened on the lower side of the right support plate (2). Top plates (3) are fixedly installed on the upper ends of the two support plates (2), and a hanging plate (4) is arranged on the lower side of the top plate (3), and a moving drive mechanism (9) for controlling the left and right movement of the hanging plate (4) is installed between the two support plates (2). Fixed plates (5) are fixedly installed on both ends of the bottom of the hanging plate (4), and a straightening cylinder (6) is movably penetrated in the middle of the two fixed plates (5), and a rotating drive mechanism (8) for controlling the rotation of the straightening cylinder (6) is installed on the two fixed plates (5). A positioning rod (7) is penetrated on the inner side of the straightening cylinder (6), and a pipe fitting (10) to be processed is sleeved on the outer side of the positioning rod (7).
2. A straightening mechanism for seamless steel pipe production according to claim 1, characterized in that: The mobile driving mechanism (9) comprises a second threaded rod (901), a second motor (902) and a mobile plate (903); the second threaded rod (901) is rotatably mounted between the upper ends of the two support plates (2); the second motor (902) is fixedly mounted on the right support plate (2); the output shaft of the second motor (902) is fixedly connected to the second threaded rod (901), and the outer side of the second threaded rod (901) is threadedly connected to the mobile plate (903).
3. A straightening mechanism for seamless steel pipe production according to claim 2, characterized in that: A cylinder (11) is fixedly mounted on the bottom of the movable plate (903), and a movable end of the cylinder (11) is fixedly mounted on the hanging plate (4).
4. A straightening mechanism for seamless steel pipe production according to claim 1, characterized in that: A fixing rod (12) is fixedly mounted on the lower right end of the left support plate (2), a positioning plate (13) is fixedly mounted on the right end of the fixing rod (12), and the left end of the positioning rod (7) is fixedly mounted on the positioning plate (13).
5. A straightening mechanism for seamless steel pipe production according to claim 1, characterized in that: The rotation drive mechanism (8) comprises a threaded rod (801) and a motor (802); the threaded rod (801) is rotatably mounted between the upper ends of the two fixed plates (5); the motor (802) is fixedly mounted on the right fixed plate (5); and the output shaft of the motor (802) is fixedly connected to the threaded rod (801).
6. A straightening mechanism for seamless steel pipe production according to claim 5, characterized in that: The rotation drive mechanism (8) further comprises gear one (803) and gear two (804); gear one (803) is fixedly mounted on the outer side of the threaded rod one (801); gear two (804) is fixedly mounted on the outer side of the straightening cylinder (6); and gear one (803) is meshingly connected with gear two (804).
7. A straightening mechanism for seamless steel pipe production according to claim 1, characterized in that: Limiting rings (18) are fixedly installed at both ends of the outer side of the straightening cylinder (6), corresponding limiting grooves (19) are opened on the two fixing plates (5), and the two limiting rings (18) are movably arranged in the two corresponding limiting grooves (19).
8. A straightening mechanism for seamless steel pipe production according to claim 1, characterized in that: A limiting plate (15) is provided at the right end of the positioning rod (7), a communicating threaded hole (16) is provided between the limiting plate (15) and the positioning rod (7), and a fixing bolt (17) is connected to the threaded hole (16) through a thread.
