Automobile headlamp support forming die

By designing hydraulic cylinders and stamping mechanisms, efficient punching and material collection of automotive headlight support molds is achieved, which solves the problem of inconvenient disassembly and installation of existing molds, improves production efficiency and reduces costs.

CN222198559UActive Publication Date: 2024-12-20NINGBO FENGHUA TIANHONG PLASTIC IND CO LTD
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Patent Information

Application Number
CN202421024043.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-20
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing automotive headlight bracket forging molds are inconvenient to disassemble and install when punching the brackets, which affects production efficiency and increases production costs.

Method used

A car headlight bracket forming mold is designed, including hydraulic cylinder, pressure plate, punching column and stamping mechanism. The limit rod is sliding by the inclined surface of the side rod, punching the circular groove and reducing waste, rotating gears and tooth blocks are combined Loosen the material sheet to achieve convenient punching and material removal.

Benefits of technology

Improves the production efficiency of the car headlight bracket, reduces production costs, and simplifies the punching and material extraction process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222198559U_ABST
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Abstract

The utility model provides an automobile headlamp support forming die, and relates to the technical field of headlamp support dies, the automobile headlamp support forming die comprises a frame, the top of the frame is fixedly connected with a hydraulic cylinder, an output shaft of the hydraulic cylinder penetrates through the top of the frame and is fixedly connected with a pressing plate, the bottom of the pressing plate is fixedly connected with a plurality of punching columns, and the outer walls of the punching columns are provided with punching mechanisms. The stamping mechanism comprises an upper die, a first through hole is formed in the position, corresponding to the stamping column, of the interior of the upper die, and a second sliding groove is formed in the interior of the upper die. When the die is used for punch forming, the side rod slides towards the interior of the first sliding groove, the limiting rod slides inwards along with the side rod, the groove is attached to the outer wall of the circular groove, at the moment, the circular groove is not limited any more and can conduct punching downwards, and after punching waste of the circular groove is punched down from the second through hole, punching movement of the automobile headlamp support can be completed; the production efficiency of the automobile headlamp support can be improved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of headlight bracket moulds, in particular to a forming mould for an automobile headlight bracket. Background Art

[0002] The car headlight bracket, also known as the headlight base plate or bracket, is a key component in the car headlight system. Its main function is to fix the headlight in the headlight housing and ensure that the headlight can be stably installed on the car body.

[0003] Publication No. "CN220576418U" provides a headlight bracket mold, which includes an upper mold, the bottom of which is fitted with a lower mold, and the left and right sides of the lower mold are fixedly connected with positioning blocks, and the upper surface of the positioning blocks is provided with positioning holes, and the left and right sides of the upper mold are fixedly connected with hollow blocks, and the inner wall of the hollow block is fixedly connected with a threaded barrel. This patented technology can make the indicator light off through the cooperation of the pressure sensor and the controller, and then after the upper and lower molds are closed, the upper and lower molds can be judged by observing whether the indicator light is on, so that the user can replace the positioning column or positioning block in time.

[0004] However, the above device still has the following problems during implementation:

[0005] For example, the forging mold currently used for automobile headlight brackets is not convenient for punching holes during die-casting of the brackets. The brackets need to be disassembled and installed on another set of molds before punching holes, which affects the production efficiency of the automobile headlight brackets and increases their production costs. Utility Model Content

[0006] The purpose of the utility model is to provide a molding die for an automobile headlight bracket to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] The automobile headlight bracket forming die comprises a frame, the top of the frame is fixedly connected with a hydraulic cylinder, the output shaft of the hydraulic cylinder passes through the top of the frame and is fixedly connected with a pressing plate, the bottom of the pressing plate is fixedly connected with a plurality of punching columns, and the outer wall of the punching column is provided with a punching mechanism;

[0009] The punching mechanism includes an upper mold, and a first through hole is opened inside the upper mold at a position corresponding to the punch column, a second slide groove is opened inside the upper mold, and the inner walls on both sides of the second slide groove are slidably connected with a limiting rod, a circular groove is opened on the outer wall of the punch column, and a plurality of grooves are opened corresponding to the circular groove on the side where the two limiting rods are close to each other.

[0010] Preferably, a first slide groove is opened on both side walls of the upper mold, the ends of the two limit rods that are away from each other are fixedly connected to side rods, the sides of the two side rods that are close to each other are fixedly connected to a first spring, and the other end of the first spring is fixedly connected to the inner wall of the first slide groove.

[0011] Preferably, the sides of the two side rods that are away from each other are arranged as an inclined surface, and the inner wall of the second sliding groove is connected to the inner wall of the first sliding groove.

[0012] Preferably, a slide rod is slidably connected to the interior of the pressing plate, and a lower mold is fixedly connected to the bottom of the slide rod. An inner groove is provided inside the lower mold, and a material taking mechanism is provided on the inner wall of the inner groove.

[0013] Preferably, the material picking mechanism includes a rotating rod, and one end of the rotating rod is rotatably connected to the inner wall of the inner groove, one end of the outer wall of the rotating rod is fixedly connected to a gear, the bottom of the inner groove is fixedly connected to a second spring, and the top of the second spring is fixedly connected to a tooth block, the tooth block is provided with a tooth groove on the side facing the gear, and the inner wall of the tooth groove of the tooth block is meshed and matched with the teeth of the gear, and the other end of the rotating rod is fixedly connected to a knob.

[0014] Preferably, a rubber ring is fixedly connected to the outer wall of the rotary rod, and the outer wall of the rubber ring is pressed and fitted on the inner wall of the lower mold.

[0015] Preferably, a plurality of second through holes are formed through the interior of the lower mold, and the inner walls of the plurality of second through holes match the outer walls of the plurality of punches, the bottom of the lower mold is fixedly connected to the inner wall of the frame, and a waste hole is formed on the bottom inner wall of the frame.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] When the mold is used for stamping, the side rod is subjected to force through the inclined surface, which will cause the side rod to slide into the first slide groove, and the limiting rod will slide inward with the side rod, so that the groove fits the outer wall of the circular groove. At this time, the circular groove is no longer limited and will be punched downward. When the waste material from the punching of the circular groove is flushed out from the second through hole, the punching activity of the automobile headlight bracket can be completed, which can improve the production efficiency of the automobile headlight bracket and reduce the production cost.

[0018] After the die is used for punching and forming, the knob is turned to drive the gear to rotate through the rotary rod, so that the tooth block is compressed downward. When the gear rotates to the smooth surface, the tooth block will pop up due to the compression force of the second spring, so that the bottom of the sheet is affected by the force of the tooth block, thus becoming loose and easy to remove, avoiding the situation where the sheet is squeezed and fits to the surface of the lower die and is difficult to remove. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1The overall structure of the utility model is shown in FIG. Figure 1 ;

[0020] Figure 2 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0021] Figure 3 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0022] Figure 4 It is a structural cross-sectional view of the stamping assembly of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the material taking component of the utility model.

[0024] In the figure: 1. hydraulic cylinder; 2. pressure plate; 3. punch column; 301. circular groove; 4. punching mechanism; 401. upper mold; 402. first slide groove; 403. second slide groove; 404. limit rod; 405. side rod; 406. first spring; 407. groove; 408. first through hole; 5. slide rod; 6. lower mold; 601. inner groove; 7. second through hole; 8. material taking mechanism; 801. rotary rod; 802. gear; 803. tooth block; 804. second spring; 805. knob; 806. rubber ring; 9. frame; 10. waste hole. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] For example, see Figure 1-5 , the utility model provides a technical solution:

[0027] The automobile headlight bracket forming mold comprises a frame 9, a hydraulic cylinder 1 is fixedly connected to the top of the frame 9, and the output shaft of the hydraulic cylinder 1 passes through the top of the frame 9 and is fixedly connected to a pressing plate 2, a plurality of punching columns 3 are fixedly connected to the bottom of the pressing plate 2, and a punching mechanism 4 is arranged on the outer wall of the punching column 3;

[0028] Further, the punching mechanism 4 includes an upper mold 401, and a first through hole 408 is opened in the upper mold 401 at a position corresponding to the punch column 3, a second slide groove 403 is opened in the upper mold 401, and the inner walls on both sides of the second slide groove 403 are slidably connected to the limit rod 404, and a circular groove 301 is opened on the outer wall of the punch column 3, and a plurality of grooves 407 are opened on the side corresponding to the circular groove 301 where the two limit rods 404 are close to each other;

[0029] More specifically, in this embodiment, the sheet is placed in the processing area of ​​the lower mold 6, and the pressure plate 2 is pressed down by the output of the hydraulic cylinder 1. At this time, the pressure plate 2 will slide downward in contact with the outer wall of the slide rod 5, ensuring that the pressure plate 2 will not deviate while pressing down. Because the limiting rod 404 slides in the circular groove 301 to limit the punch column 3, the pressure plate 2 will drive the stamping mechanism 4 to press down synchronously through the punch column 3. After the stamping mechanism 4 is pressed down to a certain position, the sheet can be stamped. Then, when the stamping mechanism 4 continues to descend, the inclined surface set on the side rod 405 makes the side rod 405 slide into the first slide groove 402, and at the same time drives the limiting rod 404 in the second slide groove 40 3, after sliding to a certain position, the groove 407 will correspond to the first through hole 408, and the punching mechanism 4 will no longer continue to press down, and the punching column 3 will no longer be limited and continue to press down to complete the punching of the sheet, and the waste sheet dropped by the punching will fall out of the waste hole 10. After the punching is completed, the output shaft of the hydraulic cylinder 1 is used to shrink, which drives the punching column 3 to move upward. When the circular groove 301 corresponds to the second sliding groove 403, the limiting rod 404 will slide outward due to the compression force of the first spring 406. At this time, the side wall of the limiting rod 404 will slide to the inner wall of the circular groove 301, realizing the limiting effect of the punching column 3, so that the punching column 3 will drive the stamping mechanism 4 to move upward synchronously.

[0030] Embodiment 2:

[0031] On the basis of the above embodiment, the pressing plate 2 is slidably connected to a slide bar 5, and the bottom of the slide bar 5 is fixedly connected to a lower mold 6, an inner groove 601 is provided inside the lower mold 6, and a material taking mechanism 8 is provided on the inner wall of the inner groove 601;

[0032] Further, the material taking mechanism 8 includes a rotary rod 801, and one end of the rotary rod 801 is rotatably connected to the inner wall of the inner groove 601, one end of the outer wall of the rotary rod 801 is fixedly connected to a gear 802, the bottom of the inner groove 601 is fixedly connected to a second spring 804, and the top of the second spring 804 is fixedly connected to a tooth block 803, the tooth block 803 is provided with a tooth groove on one side facing the gear 802, and the inner wall of the tooth groove of the tooth block 803 is meshed and matched with the gear teeth of the gear 802, and the other end of the rotary rod 801 is fixedly connected to a knob 805;

[0033] More specifically, in this embodiment, after the punching and forming of the sheet is completed, the sheet will be pressed and adhered to the surface of the lower mold 6 due to the punching, and it may be difficult to take it out. At this time, the rotating knob 805 drives the gear 802 to rotate through the rotating rod 801. The gear 802 drives the tooth block 803 to press downward when rotating. When the smooth surface of the gear 802 rotates to a side close to the tooth block 803, the tooth block 803 will pop up due to the compression force of the second spring 804, so that the sheet The bottom is loosened and easy to remove due to the force of the tooth block 803, which prevents the sheet from being squeezed and attached to the surface of the lower mold 6 and difficult to remove. The knob 805 is continued to be rotated to compress the tooth block 803 into the inner groove 601 to complete the contraction of the tooth block 803. The rubber ring 806 is arranged to squeeze and fit the inner wall of the lower mold 6, and a damping effect is generated due to friction, which prevents the tooth block 803 from popping up due to the compression force of the second spring 804 after the knob 805 is released.

[0034] Working principle: place the sheet into the processing area of ​​the lower mold 6, and drive the pressure plate 2 to press down through the output of the hydraulic cylinder 1. At this time, the pressure plate 2 will slide downward in accordance with the outer wall of the slide rod 5, ensuring that the pressure plate 2 will not deviate while pressing down. Because the limit rod 404 slides in the circular groove 301 to limit the punch column 3, the pressure plate 2 will drive the stamping mechanism 4 to press down synchronously through the punch column 3. After the stamping mechanism 4 is pressed down to a certain position, the stamping of the sheet can be achieved. Then, when the stamping mechanism 4 continues to descend, the inclined surface set by the side rod 405 makes the side rod 405 slide into the first slide groove 402, and at the same time drives the limit rod 404 to slide in the second slide groove 403. After sliding to a certain position, the groove 407 will correspond to the first through hole 408. At this time, the stamping mechanism 4 will no longer continue to press down, and the punch column 3 is no longer limited and continues to press down to complete the punching of the sheet, thereby completing the punching and forming process of the sheet.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A molding die for a car headlight bracket, comprising a frame (9), characterized in that: The top of the frame (9) is fixedly connected to a hydraulic cylinder (1), and the output shaft of the hydraulic cylinder (1) passes through the top of the frame (9) and is fixedly connected to a pressure plate (2), the bottom of the pressure plate (2) is fixedly connected to a plurality of punching columns (3), and the outer walls of the punching columns (3) are provided with a punching mechanism (4); The punching mechanism (4) comprises an upper die (401), wherein a first through hole (408) is provided inside the upper die (401) at a position corresponding to the punch column (3), a second slide groove (403) is provided inside the upper die (401), and the inner walls on both sides of the second slide groove (403) are slidably connected to limit rods (404), a circular groove (301) is provided on the outer wall of the punch column (3), and a plurality of grooves (407) are provided on the side where the two limit rods (404) are close to each other and correspond to the circular groove (301).

2. The automobile headlight bracket forming mold according to claim 1, characterized in that: The two side walls of the upper mold (401) are provided with a first slide groove (402), the ends of the two limit rods (404) that are far away from each other are fixedly connected to a side rod (405), the sides of the two side rods (405) that are close to each other are fixedly connected to a first spring (406), and the other end of the first spring (406) is fixedly connected to the inner wall of the first slide groove (402).

3. The automobile headlight bracket forming mold according to claim 2, characterized in that: The sides of the two side rods (405) that are away from each other are arranged as an inclined surface, and the inner wall of the second sliding groove (403) is connected to the inner wall of the first sliding groove (402).

4. The automobile headlight bracket forming mold according to claim 1, characterized in that: The interior of the pressing plate (2) is slidably connected to a slide rod (5), and the bottom of the slide rod (5) is fixedly connected to a lower mold (6). An inner groove (601) is provided inside the lower mold (6), and a material taking mechanism (8) is provided on the inner wall of the inner groove (601).

5. The automobile headlight bracket forming mold according to claim 4, characterized in that: The material taking mechanism (8) comprises a rotating rod (801), and one end of the rotating rod (801) is rotatably connected to the inner wall of the inner groove (601), one end of the outer wall of the rotating rod (801) is fixedly connected to a gear (802), the bottom of the inner groove (601) is fixedly connected to a second spring (804), and the top of the second spring (804) is fixedly connected to a tooth block (803), the tooth block (803) is provided with a tooth groove on a side facing the gear (802), and the inner wall of the tooth groove of the tooth block (803) meshes with the gear teeth of the gear (802), and the other end of the rotating rod (801) is fixedly connected to a knob (805).

6. The automobile headlight bracket forming mold according to claim 5, characterized in that: The outer wall of the rotating rod (801) is fixedly connected to a rubber ring (806), and the outer wall of the rubber ring (806) is pressed and fitted onto the inner wall of the lower mold (6).

7. The automobile headlight bracket forming mold according to claim 4, characterized in that: A plurality of second through holes (7) are formed through the interior of the lower mold (6), and the inner walls of the plurality of second through holes (7) match the outer walls of the plurality of punching columns (3). The bottom of the lower mold (6) is fixedly connected to the inner wall of the frame (9), and a waste hole (10) is formed on the bottom inner wall of the frame (9).

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