Weaving and coating integrated device for high-definition metal screen window net

By placing components such as electrostatic spraying mechanisms in the workshop above the loom and spraying and curing in the second floor workshop, the dust problem is solved, the service life of the steel buckle is extended, the dust removal effect and space utilization are improved, and the high-definition metal is achieved Efficient production of integrated screen mesh and coating devices.

CN222198748UActive Publication Date: 2024-12-20HEBEI AISHA METAL PROD CO LTD
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Patent Information

Application Number
CN202421010990.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-20
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing high-definition metal screen mesh and coating integrated device generates dust during the weaving and spraying process, resulting in uneven mesh holes, short service life of steel buckles, poor dust removal effect, large space occupancy, inconvenient operation, and consumes a lot of energy.

Method used

Set the electrostatic spraying mechanism, curing furnace and tension mesh frame in the workshop above the loom, set up a tension frame behind the bottom guide mechanism, and spray and cure in the second floor workshop to reduce dust falling on the loom and steel wire. The possibility of centralized dust removal mechanism is to reduce space occupation and facilitate operation.

Benefits of technology

It has achieved improvement in mesh quality, extended the service life of steel buckles, improved dust removal effect, saved fan energy consumption, expanded operating space, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mesh weaving and spraying devices, and discloses a weaving and coating integrated device for a high-definition metal screen window mesh. The device is mainly and technically characterized by comprising a weaving machine with a net drawing mechanism, an electrostatic spraying mechanism, a curing oven, a tension net frame and a net rolling mechanism, the electrostatic spraying mechanism, the curing oven, the tension net frame and the net rolling mechanism are located in a workshop above the weaving machine, and a bottom guide mechanism is arranged behind the net drawing mechanism; a tension frame is arranged in the workshop above the position corresponding to the bottom guide mechanism, the weaving machine and the bottom guide mechanism are located in the workshop below the bottom guide mechanism, and the tension frame, the electrostatic spraying mechanism, the curing oven, the tension net frame and the net rolling mechanism are located in the workshop above the weaving machine. Due to the fact that dust cannot be generated in the mesh weaving process of the weaving machine, only the dust removal mechanism needs to be arranged in the second-layer workshop, dust cannot fall above the warp and in the steel buckle, friction between the warp and the steel buckle is reduced, and the service life of the steel buckle is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mesh weaving and spraying devices, and in particular relates to a high-definition metal screen window mesh weaving and spraying integrated device. Background Art

[0002] After the high-definition metal window screen is woven, the mesh needs to be sprayed to improve the corrosion resistance of the mesh. The high-definition metal window screen weaving and coating device currently used includes a loom with a net collection mechanism, an electrostatic spraying mechanism, a curing furnace, a tension grid and a net rolling mechanism. The loom, the electrostatic spraying mechanism, the curing furnace, the tension grid and the net rolling mechanism are arranged in sequence in the horizontal direction. The above-mentioned high-definition metal screen mesh weaving and coating integrated device has the following defects: First, since no dust is generated during the weaving process of the loom, but dust is generated during the spraying process, lubricating oil needs to be sprayed on the warp before weaving. The dust generated during the spraying process combines with the mixed oil to form sludge and adheres to the steel wire, resulting in uneven mesh holes, and the dust will also fall on the frame, steel buckles or heald frames of the loom, increasing the friction between the steel buckles and the warp and shortening the service life of the steel buckles; second, since dust is easily generated during the spraying process of the spraying mechanism, in order to avoid dust pollution to the air, dust removal equipment is required to remove dust from the workshop where the spraying mechanism is located. Since the spraying mechanism is dispersed, the negative pressure fan requires a large air volume, the dust removal effect is poor and it also wastes energy; third, it occupies a large area and has a small operating space, and does not utilize the equipment maintenance and the operation of operators during the production process. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a high-definition metal screen mesh weaving and coating integrated device with good mesh quality, long service life of steel buckles, large operating space for easy operation, good dust removal effect, fan energy saving and small space occupation.

[0004] In order to solve the above problems, the technical solution adopted by the utility model of the high-definition metal screen mesh weaving and coating integrated device is: it includes a loom with a net collecting mechanism, an electrostatic spraying mechanism, a curing furnace, a tension grid and a net rolling mechanism, the electrostatic spraying mechanism, the curing furnace, the tension grid and the net rolling mechanism are located in a workshop above the loom, a bottom guide mechanism is arranged behind the net collecting mechanism, and a tension frame is arranged in the workshop above corresponding to the position of the bottom guide mechanism.

[0005] Its additional technical features are:

[0006] The guide roller and the driven roller have the same diameter;

[0007] A foot pedal is arranged above the bottom guide mechanism.

[0008] Compared with the prior art, the high-definition metal screen mesh weaving and coating integrated device provided by the utility model has the following advantages: first, since it includes a loom with a net collecting mechanism, an electrostatic spraying mechanism, a curing furnace, a tension grid frame and a net rolling mechanism, the electrostatic spraying mechanism, the curing furnace, the tension grid frame and the net rolling mechanism are located in a workshop above the loom, a bottom guide mechanism is arranged behind the net collecting mechanism, a tension frame is arranged in the upper workshop corresponding to the position of the bottom guide mechanism, the loom and the bottom guide mechanism are located in the workshop below, the tension frame, the electrostatic spraying mechanism, the curing furnace, the tension grid frame and the net rolling mechanism are located in the workshop above the loom, the mesh woven by the loom in the first-floor workshop passes through the bottom guide mechanism and enters the tension frame in the second-floor workshop, and then enters the electrostatic spraying mechanism for spraying and the curing furnace for heating and curing, Finally, the warp winding mechanism winds up the mesh. Because the loom does not generate dust during the mesh weaving process, there is no need for a dust removal mechanism in the workshop on the first floor, and a dust removal mechanism only needs to be set up in the workshop on the second floor. During the weaving process, the dust generated by the electrostatic spraying mechanism will not fall in the workshop on the first floor where the loom is located, and the dust will not fall on the warp wire and the steel buckle, which reduces the friction between the warp wire and the steel buckle and extends the service life of the steel buckle. All electrostatic spraying mechanisms, curing furnaces, tension grids and winding mechanisms are located in the workshop on the second floor, with good dust removal effect, reducing the energy consumption of the dust removal fan, reducing space occupancy, and facilitating operation for operators. Secondly, since a foot pedal is provided above the bottom guide mechanism, the operator can stand above the foot pedal, which is particularly convenient for handling broken wires and mesh detection during weaving. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model high-definition metal screen mesh weaving and coating integrated device. DETAILED DESCRIPTION

[0010] The structure and operation principle of the high-definition metal screen mesh weaving and coating integrated device of the utility model are further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0011] like Figure 1 As shown, the schematic diagram of the structure of the high-definition metal screen mesh weaving and coating integrated device of the utility model comprises a loom 2 with a net collection mechanism 1, an electrostatic spraying mechanism 3, a curing furnace 4, a tension grid 5 and a net rolling mechanism 6, and the electrostatic spraying mechanism 3, the curing furnace 4, the tension grid 5 and the net rolling mechanism 6 are located in a workshop above the loom 2. A bottom guide mechanism 7 is arranged behind the net collection mechanism 1, and a tension frame 8 is arranged in the workshop above the bottom guide mechanism 7.

[0012] The loom 2 and the bottom guide mechanism 7 are located in the first-floor workshop below, and the tension frame 8, the electrostatic spraying mechanism 3, the curing furnace 4, the tension mesh frame 5 and the mesh rolling mechanism 6 are located in the second-floor workshop above the loom 1. The mesh woven by the loom 2 in the first-floor workshop passes through the bottom guide mechanism 7 and enters the tension frame 8 in the second-floor workshop, and then enters the electrostatic spraying mechanism 3 for spraying, the curing furnace 4 for heating and curing, and finally the mesh is rolled up by the mesh rolling mechanism 6.

[0013] The utility model high-definition metal screen window mesh weaving and coating integrated device has the following advantages:

[0014] Advantage 1: since the loom 2 does not generate dust during the mesh weaving process, there is no need for a dust removal mechanism in the first-layer workshop, and only the second-layer workshop needs to be provided with a dust removal mechanism. During the weaving process, the dust generated by the electrostatic spraying mechanism will not fall in the first-layer workshop where the loom is located, and the dust will not fall on the warp and in the steel buckle, thereby reducing the friction between the warp and the steel buckle and extending the service life of the steel buckle.

[0015] Advantage 2: All electrostatic spraying mechanisms, curing furnaces, tension grids and rolling grid mechanisms are located in the second-floor workshop, which has a good dust removal effect and reduces the energy consumption of dust removal fans;

[0016] Advantage three, it reduces space occupancy and is convenient for operators to operate; for example, if the original horizontally arranged high-definition metal screen mesh woven and coated integrated device is used, 8 sets can be placed in a one-story workshop, and 16 sets can be placed in a two-story workshop, while the high-definition metal screen mesh woven and coated integrated device provided by the utility model can be placed in a two-story workshop. More than 20 sets can be placed in a two-story workshop, and only a dust removal mechanism needs to be set up in the second-story workshop.

[0017] A foot pedal 9 is provided above the bottom guide mechanism 7, and an operator can stand on the foot pedal 9, which is particularly convenient for handling broken wires and mesh detection during the weaving process.

[0018] The protection scope of the present invention is not limited to the above-mentioned embodiments. As long as the structure is the same or similar to the structure of the high-definition metal screen mesh woven and coated integrated device of the present invention, it falls within the protection scope of the present invention.

Claims

1. A high-definition metal screen window mesh weaving and coating integrated device, comprising a loom with a mesh collection mechanism, an electrostatic spraying mechanism, a curing furnace, a tension grid frame and a mesh rolling mechanism, characterized in that: The electrostatic spraying mechanism, curing furnace, tension frame and net rolling mechanism are located in a workshop above the loom, a bottom guide mechanism is arranged behind the net collecting mechanism, and a tension frame is arranged in the workshop above the position corresponding to the bottom guide mechanism.

2. The high-definition metal screen window mesh weaving and coating integrated device according to claim 1 is characterized in that: A foot pedal is arranged above the bottom guide mechanism.