Gap adjusting mechanism and main shaft
By designing a gap adjustment mechanism on the ultrasonic spindle, the adjustability of the gap between the wireless power receiving module and the power supply module is achieved, the problem of low power transmission efficiency in the prior art is solved, and the reliability of ultrasonic processing is improved.
Patent Information
- Application Number
- CN202420828368.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The gap between the power supply module and the power receiving module of the existing ultrasonic spindle cannot be adjusted, resulting in a decrease in the wireless transmission efficiency of electric energy and affecting the ultrasonic vibration effect.
A gap adjustment mechanism is designed, including a shaft core, a wireless power receiving module and a wireless power supply module. The adjustability of the gap is achieved through the adjustment parts and the adjustment slot to ensure the efficiency and reliability of the power transmission.
Through the gap adjustment mechanism, the power transmission efficiency and reliability are improved, the processing reliability of the spindle is ensured, and the problem of low power transmission efficiency caused by gap deviation between the power supply module and the power receiving module is solved.
Smart Images

Figure CN222198901U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, and more specifically, to a gap adjustment mechanism and a main shaft. Background Art
[0002] Conventional processing technology can no longer meet the market's requirements for mass production of hard and brittle materials, titanium alloys, stainless steel and other high-end difficult-to-process materials, and there are problems such as poor surface quality, low efficiency, and short tool life. Ultrasonic processing is widely used in the processing of non-metallic, hard and brittle materials and small and deep holes because the tool tip has ultrasonic energy.
[0003] The ultrasonic spindle needs to rotate at high speed during the processing. In order to avoid the entanglement between the power supply lines, a wireless induction module is usually installed in the ultrasonic spindle to transmit power. The gap between the power supply module and the power receiving module inside the existing spindle cannot be adjusted according to the processing needs. It is inevitable that due to factors such as the cumulative error of parts processing or assembly, the actual gap between the power supply module and the power receiving module after assembly will deviate from the theoretical gap, which will inevitably affect the efficiency of wireless power transmission and thus affect the ultrasonic vibration effect. Summary of the invention
[0004] The purpose of the utility model is to provide a gap adjustment mechanism and a spindle to address the technical problems existing in the prior art, so as to ensure the efficiency and reliability of power transmission, and further ensure the reliability of spindle processing.
[0005] In order to solve the above problems, the technical solution adopted by the utility model is:
[0006] The utility model provides a gap adjustment mechanism, comprising a body, a shaft core arranged in the body and an energy transmission component;
[0007] The energy transmission component comprises a wireless power receiving module and a wireless power supply module which are arranged opposite to each other along the axial direction of the shaft core, and the wireless power receiving module and the wireless power supply module are clearance-matched and the clearance is adjustable;
[0008] An adjusting member is also movably arranged on the main body, and the adjusting member is connected to the wireless power receiving module or the wireless power supply module, and is used for driving the wireless power receiving module or the wireless power supply module to translate.
[0009] Furthermore, an adjustment groove is provided on the side wall of the main body, and the adjustment member can move in the adjustment groove.
[0010] Furthermore, the wireless power receiving module includes a power receiving shell and a power receiving unit arranged in the power receiving shell; the wireless power supply module includes a power supply shell and a power supply unit arranged in the power supply shell; the positions of the power receiving unit and the power supply unit correspond to each other and are clearance-matched; the adjusting member passes through and connects the power supply shell along the radial direction of the main body.
[0011] Furthermore, a gap calibration groove is also provided on the side wall of the main body, and the gap calibration groove corresponds to the gap position between the wireless power receiving module and the wireless power supply module.
[0012] Furthermore, the mechanism also includes a pressing piece, which is located in the adjusting groove and is pressed and matched with the adjusting piece.
[0013] Furthermore, the adjusting member is an adjusting screw.
[0014] Furthermore, the adjustment groove on the side wall of the main body is a waist-shaped groove.
[0015] The utility model also provides a main shaft, comprising the gap adjustment mechanism.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The utility model can drive the wireless power receiving module or the wireless power supply module to translate by movably arranging an adjustment piece on the main body, thereby realizing the gap adjustment between the wireless power receiving module or the wireless power supply module. The utility model has a simple structure, convenient operation and easy implementation, and can ensure the power transmission efficiency and reliability of the energy transmission component, thereby ensuring the reliability of the main shaft operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the scheme of the utility model, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0019] Figure 1 It is a structural diagram of the gap adjustment mechanism of the utility model.
[0020] Figure 2 This is another structural diagram of the shaft clearance adjustment mechanism of the utility model.
[0021] Figure 3 It is the external structure diagram of the gap adjustment mechanism of the utility model.
[0022] Figure 4 It is a left side view of the gap adjustment mechanism of the utility model.
[0023] Among them, 1-main body, 2-axis core, 3-wireless power receiving module, 4-wireless power supply module, 5-adjusting part, 6-pressing part, 31-power receiving shell, 32-power receiving unit, 41-power supply shell, 42-power supply unit, 101-adjusting slot, 102-gap calibration slot. DETAILED DESCRIPTION
[0024] Unless otherwise defined, all technical and scientific terms used in this document have the same meaning as commonly understood by technicians in the technical field of the present invention; the terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. For example, the directions or positions indicated by terms such as "length", "width", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", and "outside" are based on the directions or positions shown in the drawings, which are only for the convenience of description and cannot be understood as limitations on the present technical solution.
[0025] The terms "including" and "having" and any variations thereof in the specification and claims of the utility model and the above-mentioned drawings are intended to cover non-exclusive inclusions; the terms "first", "second", etc. in the specification and claims of the utility model or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order. In the specification and claims of the utility model and the above-mentioned drawings, when an element is referred to as "fixed to" or "mounted on" or "disposed on" or "connected to" another element, it may be directly or indirectly located on the other element. For example, when an element is referred to as "connected to" another element, it may be directly or indirectly connected to the other element.
[0026] In addition, the reference to "embodiment" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0027] See also Figure 1 As shown, the utility model provides a gap adjustment mechanism, comprising a body 1, a shaft core 2 arranged in the body 1, and an energy transmission component, wherein the shaft core 2 can rotate relative to the body 1;
[0028] The energy transmission component includes a wireless power receiving module 3 and a wireless power supply module 4, the wireless power receiving module 3 and the wireless power supply module 4 are arranged opposite to each other along the axial direction of the shaft core 2, and the wireless power receiving module 3 and the wireless power supply module 4 are clearance-matched and the clearance is adjustable;
[0029] The main body 1 is also provided with an adjustment member 5 movably connected to the wireless power receiving module 3 or the wireless power supply module 4 , and can drive the wireless power receiving module 3 or the wireless power supply module 4 to translate, thereby adjusting the gap between the wireless power receiving module 3 and the wireless power supply module 4 .
[0030] The utility model has an adjusting member 5 movably arranged on the main body 1, and the adjusting member 5 drives the wireless power receiving module 3 or the wireless power supply module 4 to translate, so as to adjust the gap between the wireless power receiving module 3 or the wireless power supply module 4. The utility model has a simple structure, convenient operation and is easy to implement, and can ensure the power transmission efficiency and reliability of the energy transmission component.
[0031] Furthermore, an adjustment slot 101 is provided on the side wall of the body 1 , and the adjustment member 5 can move in translation in the adjustment slot 101 , so as to conveniently drive the wireless power receiving module 3 or the wireless power supply module 4 to move in translation, thereby achieving gap adjustment between the two.
[0032] Furthermore, the wireless power receiving module 3 includes a power receiving shell 31 and a power receiving unit 32 arranged in the power receiving shell 31; the wireless power supply module 4 includes a power supply shell 41 and a power supply unit 42 arranged in the power supply shell 41; the positions of the power receiving unit 32 and the power supply unit 42 correspond to each other, and a certain gap is set between the end faces of the two; the adjusting member 5 passes through the adjusting slot 101 along the radial direction of the main body 1 and is connected to the power supply shell 41.
[0033] In this embodiment, since the wireless power receiving module 3 is connected to the transducer (not shown in the figure) located in the front end of the main body 1 through a wire, in order to prevent the wires connecting the wireless power receiving module 3 and the transducer from loosening when the wireless power receiving module 3 moves, causing the wires to accumulate and occupy the installation space at the front end of the main body 1, the wireless power receiving module 3 is fixed and the wireless power supply module 4 is movably arranged, that is, the adjustment member 5 is connected to the power supply shell 41, and the wireless power supply module 4 is driven by the adjustment member 5 to translate in a direction close to or away from the wireless power receiving module 3.
[0034] Furthermore, the adjusting member 5 adopts an adjusting screw, which has a simple structure, low cost, and is easy to install and operate. In other embodiments, the adjusting member 5 may also adopt other structures, such as an adjusting bolt or an adjusting rod, which can meet the requirements.
[0035] Furthermore, a gap calibration groove 102 is provided on the side wall of the main body 1, and the gap calibration groove 102 corresponds to the gap position between the wireless power receiving module 3 and the wireless power supply module 4, so as to facilitate calibration of the gap between the wireless power receiving module 3 and the wireless power supply module 4 and make the gap meet the set conditions.
[0036] Specifically, a calibration piece (not shown in the figure) passes through the gap calibration slot 102 and is placed between the wireless power receiving module 3 and the wireless power supply module 4. The wireless power supply module 4 is driven to translate and the wireless power supply module 4 is pressed by the adjustment piece 5, so as to adjust the gap between the wireless power receiving module 3 and the wireless power supply module 4 and make the gap between the two meet the set conditions.
[0037] Furthermore, the adjustment groove 101 on the side wall of the main body 1 is a waist-shaped structure, that is, the adjustment groove 101 adopts a waist-shaped groove, which has a simple structure, is easy to process, and is also convenient to cooperate with the adjustment member 5.
[0038] Furthermore, the mechanism further comprises a pressing member 6, wherein the pressing member 6 is located in the adjusting groove 101, and the pressing member 6 is pressed and matched with the adjusting member 5 to ensure the reliability of the overall operation of the mechanism.
[0039] The utility model also provides a main shaft, which adopts the gap adjustment mechanism described above, and ensures the reliability of power transmission by adjusting the gap between the wireless power receiving module 3 and the wireless power supply module 4 in the energy transmission component, thereby ensuring the reliability of the overall operation of the main shaft.
[0040] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.
Claims
1. A gap adjustment mechanism, characterized in that: It comprises a body, an axis core and an energy transmission component arranged in the body; The energy transmission component comprises a wireless power receiving module and a wireless power supply module which are arranged opposite to each other along the axial direction of the shaft core, and the wireless power receiving module and the wireless power supply module are clearance-matched and the clearance is adjustable; An adjusting member is also movably arranged on the main body, and the adjusting member is connected to the wireless power receiving module or the wireless power supply module, and is used for driving the wireless power receiving module or the wireless power supply module to translate.
2. The gap adjustment mechanism according to claim 1, characterized in that: An adjusting groove is arranged on the side wall of the main body, and the adjusting member can move in the adjusting groove.
3. The gap adjustment mechanism according to claim 1, characterized in that: The wireless power receiving module includes a power receiving shell and a power receiving unit arranged in the power receiving shell; the wireless power supply module includes a power supply shell and a power supply unit arranged in the power supply shell; the positions of the power receiving unit and the power supply unit correspond to each other and are clearance-matched; the adjusting member passes through and connects the power supply shell along the radial direction of the main body.
4. The gap adjustment mechanism according to claim 1, characterized in that: A gap calibration groove is also arranged on the side wall of the main body, and the gap calibration groove corresponds to the gap position between the wireless power receiving module and the wireless power supply module.
5. The gap adjustment mechanism according to claim 2, characterized in that: The mechanism also includes a pressing piece, which is located in the adjusting groove and is pressed and matched with the adjusting piece.
6. The gap adjustment mechanism according to claim 1, characterized in that: The adjusting member adopts an adjusting screw.
7. The gap adjustment mechanism according to claim 2, characterized in that: The adjusting groove on the side wall of the main body is a waist-shaped groove.
8. A spindle, characterized in that: It comprises the gap adjustment mechanism as described in any one of claims 1 to 7.
