Clamping device for worm tooth surface polishing
By designing a worm tooth surface polishing device with automatic clamping and adjustment mechanism, the safety hazards and low efficiency of worm polishing in the prior art are solved, and a more efficient and uniform polishing effect is achieved.
Patent Information
- Application Number
- CN202421025500.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing worm tooth surface polishing method has safety hazards and low working efficiency, resulting in uneven polishing and affecting the polishing quality.
A clamping device for polishing the tooth surface of the worm gear including a clamping rotating mechanism and an adjustment mechanism is designed. The clamping rotating mechanism and the adjustment mechanism driven by a motor and a cylinder can be automatically clamped and rotated to ensure the comprehensive polishing of the tooth surface. , and optimize the polishing position and sliding path through the adjustment mechanism to improve polishing uniformity.
This device can replace manual fixing of worms, eliminate safety hazards, improve work efficiency, and achieve more uniform polishing through automation and adjustment mechanisms, significantly improving polishing quality.
Smart Images

Figure CN222199158U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a clamping device, in particular to a clamping device for polishing a worm tooth surface, belonging to the technical field of worm polishing. Background Art
[0002] Worm drive is a main form of mechanical transmission, with the advantages of compact structure, small size, smooth movement and low noise. In addition, in motion transmission, it has the effect of reducing the upstream error of the transmission system. Therefore, in addition to being widely used for power transmission, it has always been the preferred component of the precision circular indexing mechanism of machine tools and precision instruments. Since worm drive belongs to staggered axis transmission, there is a large relative sliding speed between the working tooth surfaces of the worm wheel and the worm. The tooth surfaces are prone to severe wear and bonding during worm transmission. Therefore, in order to reduce the friction between the tooth surfaces, improve the lubrication performance between the tooth surfaces, and improve its load-bearing capacity, transmission efficiency and precision life, the tooth surfaces of the worm need to be polished.
[0003] The existing polishing method is to use a manual handheld worm to polish the tooth surface against a polishing wheel. This method not only poses a safety hazard to workers, but also has low work efficiency. In addition, it is easy to make the worm tooth surface polished unevenly, affecting the polishing quality. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The utility model provides a clamping device for polishing the tooth surface of a worm gear, so as to solve the problems that the manual polishing method in the prior art has potential safety hazards and low working efficiency, and is prone to uneven polishing, thus affecting the polishing quality.
[0006] (II) Technical solution
[0007] The utility model is realized through the following technical scheme: a clamping device for polishing the tooth surface of a worm.
[0008] It comprises an operating table, above which are respectively provided a clamping and rotating mechanism for clamping the worm and rotating the worm and a polishing mechanism for polishing the worm, and between which is provided an adjusting mechanism for adjusting the position of the polishing mechanism;
[0009] The clamping and rotating mechanism comprises a motor 1 and a motor 2, wherein a fixed plate is fixed on an output end of the motor 1, and a rotating plate is rotatably connected to the fixed plate on a side away from the motor 1, and three through grooves arranged in a circumferential manner are opened inside the rotating plate, and a sliding sleeve is rotatably connected to the inside of each through groove, and three clamping blocks arranged in a circumferential manner are rotatably connected to the side of the fixed plate away from the motor 1 through a fixed column, and the outer surface of each clamping block is slidably connected to the inner wall of the sliding sleeve, and a fixed block is fixed on the outer surface of the rotating plate, and a screw 1 is fixed on the output end of the motor 2, and a slider 1 is threadedly connected to the outer surface of the screw 1, and the outer surface of the slider 1 is rotatably connected to the outer surface of the fixed block; through the provided clamping and rotating mechanism, the worm can be clamped, which can not only replace manual fixing of the worm and eliminate safety hazards, but also improve work efficiency, and at the same time, the worm can be rotated during the polishing process, and the tooth surface of the worm can be comprehensively polished to improve the polishing quality; the provided clamping and rotating mechanism can clamp worms of different specifications, thereby improving the applicability of the device.
[0010] The adjustment mechanism includes a motor 4 and a cylinder, a screw 2 is fixed to the output end of the motor 4, a slider 2 is threadedly connected to the outer surface of the screw 2, a slide is fixed to the upper surface of the slider 2, and a slide is fixed to the output end of the cylinder. The adjustment mechanism can not only adjust the position of the polishing mechanism, but also make the polishing mechanism slide during polishing, so that the tooth surface of the worm can be polished more evenly, further improving the polishing quality.
[0011] A support block is fixed on the upper surface of the operating table, the outer surface of the motor 1 is fixed to the outer surface of the support block, and the outer surface of the motor 2 is rotatably connected to the outer surface of the fixed disk through a fixed round block.
[0012] Preferably, a slide rail is fixed on the upper surface of the slide, and the outer surface of the slide rail is slidably connected to the slide plate. The setting of the slide rail can limit the slide plate to prevent the slide plate from shaking during the sliding process and thus affecting the polishing quality.
[0013] A slide groove is provided inside the operating table, the outer surface of the second screw is rotatably connected to the inner wall of the slide groove, and the outer surface of the second slider is slidably connected to the inner wall of the slide groove.
[0014] The above-mentioned polishing mechanism comprises a motor three, and a polishing wheel is fixed to the output end of the motor three.
[0015] Preferably, the outer surface of the cylinder is fixed to the upper surface of the slide, the outer surface of the motor three is fixed to the upper surface of the slide, and the outer surface of the motor four is fixed to the outer surface of the operating table.
[0016] The utility model provides a clamping device for polishing the tooth surface of a worm gear, which has the following beneficial effects:
[0017] 1. The clamping device for worm tooth surface polishing can clamp the worm through the clamping and rotating mechanism, which can not only replace manual fixing of the worm and eliminate safety hazards, but also improve work efficiency. At the same time, the worm can be rotated during the polishing process to comprehensively polish the tooth surface of the worm and improve the polishing quality.
[0018] 2. The clamping device for polishing the tooth surface of the worm can not only adjust the position of the polishing mechanism through the adjustment mechanism, but also make the polishing mechanism slide during polishing, so that the tooth surface of the worm can be polished more evenly, further improving the polishing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the front view of the utility model;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the clamping and rotating mechanism of the utility model;
[0021] Figure 3 It is an exploded view of the clamping and rotating mechanism of the utility model;
[0022] Figure 4 It is a three-dimensional structural schematic diagram of the adjustment mechanism of the utility model.
[0023] Description of Reference Numerals
[0024] 1. Operation table;
[0025] 2. Clamping and rotating mechanism; 201. Motor 1; 202. Motor 2; 203. Fixed plate; 204. Turntable; 205. Through slot; 206. Sliding sleeve; 207. Clamping block; 208. Fixed block; 209. Screw 1; 210. Sliding block 1; 211. Support block;
[0026] 3. Polishing mechanism; 301. Motor 3; 302. Polishing wheel;
[0027] 4. Adjustment mechanism; 401. Motor 4; 402. Screw 2; 403. Slider 2; 404. Slide; 405. Cylinder; 406. Slide; 407. Slide rail; 408. Slide chute. DETAILED DESCRIPTION
[0028] The embodiment of the utility model provides a clamping device for polishing the tooth surface of a worm.
[0029] See also Figure 1 , Figure 2 , Figure 3 and Figure 4, comprising an operating table 1, above which are respectively provided a clamping and rotating mechanism 2 for clamping the worm and rotating the worm and a polishing mechanism 3 for polishing the worm, and between which is provided an adjusting mechanism 4 for adjusting the position of the polishing mechanism 3;
[0030] Please refer to Figure 2 and Figure 3 The clamping rotation mechanism 2 includes a motor 1 201 and a motor 202. A fixed disk 203 is fixed to the output end of the motor 1 201. A rotating disk 204 is rotatably connected to the fixed disk 203 on the side away from the motor 1 201. Three circumferentially arranged through grooves 205 are provided inside the rotating disk 204. A sliding sleeve 206 is rotatably connected to the interior of each through groove 205. Three circumferentially arranged clamping blocks 207 are rotatably connected to the side of the fixed disk 203 away from the motor 1 201 through a fixed column. The outer surface of each clamping block 207 is slidably connected to the inner wall of the sliding sleeve 206. A fixed block 208 is fixed to the outer surface of the rotating disk 204. A screw 209 is fixed to the output end of the motor 202. A slider 210 is threadedly connected to the outer surface of the screw 209. The outer surface of block 1 210 is rotatably connected with the outer surface of fixed block 208; starting motor 202 in the clamping and rotating mechanism 2 can make slider 1 210 drive fixed block 208 and turntable 204 to slide on screw 1 209, and when turntable 204 rotates, it can drive sleeve 206 to rotate, thereby driving clamping block 207 to slide in sleeve 206, and then three clamping blocks 207 can clamp the worm, which can not only replace manual fixing of the worm and eliminate safety hazards, but also improve work efficiency; starting motor 1 201 can make fixed disk 203 drive the worm to rotate, and can comprehensively polish the tooth surface of the worm to improve the polishing quality; the set clamping and rotating mechanism 2 can clamp worms of different specifications, thereby improving the applicability of the device.
[0031] A support block 211 is fixed to the upper surface of the operating table 1 , the outer surface of the motor 1 201 is fixed to the outer surface of the support block 211 , and the outer surface of the motor 2 202 is rotatably connected to the outer surface of the fixed disk 203 via a fixed round block.
[0032] Please refer to Figure 4The adjusting mechanism 4 includes a motor 401 and a cylinder 405. The output end of the motor 401 is fixed with a screw 2 402. The outer surface of the screw 2 402 is threadedly connected with a slider 2 403. The upper surface of the slider 2 403 is fixed with a slide 404. The output end of the cylinder 405 is fixed with a slide plate 406. The motor 401 in the adjusting mechanism 4 is started to rotate the screw 2 402, so that the slider 2 403 can drive the slide 404 to slide on the slider 2 403, so that the slide 404 can be adjusted to a suitable relative position with the worm; when polishing is required, the motor 3 301 and the cylinder 405 are started at the same time, so that the polishing wheel 302 can be rotated and the slide plate 406 can drive the polishing mechanism 3 to slide, so that the tooth surface of the worm can be polished more evenly, and the polishing quality can be further improved.
[0033] A slide rail 407 is fixed to the upper surface of the slide bracket 404 , and the outer surface of the slide rail 407 is slidably connected to the slide plate 406 .
[0034] A slide groove 408 is provided inside the operating table 1 , the outer surface of the second screw rod 402 is rotatably connected to the inner wall of the slide groove 408 , and the outer surface of the second slider 403 is slidably connected to the inner wall of the slide groove 408 .
[0035] The polishing mechanism 3 comprises a motor 301 , and a polishing wheel 302 is fixed to the output end of the motor 301 .
[0036] The outer surface of the cylinder 405 is fixed to the upper surface of the slide 404, the outer surface of the motor three 301 is fixed to the upper surface of the slide 406, and the outer surface of the motor four 401 is fixed to the outer surface of the operating table 1.
[0037] When the utility model is used, the motor 202 in the clamping and rotating mechanism 2 is first started, so that the slider 210 can drive the fixing block 208 and the rotating disk 204 to slide on the screw 209. When the rotating disk 204 rotates, the sliding sleeve 206 can be driven to rotate, thereby driving the clamping block 207 to slide in the sliding sleeve 206, and then the three clamping blocks 207 can clamp the worm, which can not only replace manual work to fix the worm, eliminate safety hazards, but also improve work efficiency; then the motor 401 in the adjusting mechanism 4 is started to drive the screw 24 02 rotates, which can make the slider 2 403 drive the slide 404 to slide on the slider 2 403, so that the slide 404 can be adjusted to a suitable relative position with the worm; when polishing is needed, the motor 301 and the cylinder 405 are started at the same time, which can make the polishing wheel 302 rotate and the slide plate 406 drive the polishing mechanism 3 to slide, and then cooperate with the starting motor 1 201 to make the fixed plate 203 drive the worm to rotate, which can not only perform a comprehensive polishing on the tooth surface of the worm, but also make the polishing more uniform, thereby improving the polishing quality.
[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A clamping device for polishing a worm gear tooth surface, comprising an operating table (1), characterized in that: A clamping and rotating mechanism (2) for clamping the worm and rotating the worm and a polishing mechanism (3) for polishing the worm are respectively arranged above the operating table (1), and an adjusting mechanism (4) for adjusting the position of the polishing mechanism (3) is arranged between the operating table (1) and the polishing mechanism (3); The clamping rotation mechanism (2) comprises a motor 1 (201) and a motor 2 (202); a fixed disk (203) is fixed to the output end of the motor 1 (201); a rotating disk (204) is rotatably connected to the side of the fixed disk (203) away from the motor 1 (201); three through slots (205) arranged in a circle are formed inside the rotating disk (204); a sliding sleeve (206) is rotatably connected to the inside of each through slot (205); the fixed disk (203) is away from the motor 1 (201); One side of the rotating disk (204) is rotatably connected to three circumferentially arranged clamping blocks (207) via a fixed column, the outer surface of each clamping block (207) is slidably connected to the inner wall of the sliding sleeve (206), a fixed block (208) is fixed to the outer surface of the rotating disk (204), a screw rod (209) is fixed to the output end of the motor 2 (202), the outer surface of the screw rod (209) is threadedly connected to a slider (210), and the outer surface of the slider (210) is rotatably connected to the outer surface of the fixed block (208); The regulating mechanism (4) comprises a motor four (401) and a cylinder (405); a screw rod two (402) is fixed to the output end of the motor four (401); a slider two (403) is threadedly connected to the outer surface of the screw rod two (402); a slide bracket (404) is fixed to the upper surface of the slider two (403); and a slide plate (406) is fixed to the output end of the cylinder (405).
2. A clamping device for worm gear tooth surface polishing according to claim 1, characterized in that: A support block (211) is fixed to the upper surface of the operating table (1), the outer surface of the motor 1 (201) is fixed to the outer surface of the support block (211), and the outer surface of the motor 2 (202) is rotatably connected to the outer surface of the fixed disk (203) via a fixed circular block.
3. A clamping device for worm gear tooth surface polishing according to claim 1, characterized in that: A slide rail (407) is fixed to the upper surface of the slide frame (404), and the outer surface of the slide rail (407) is slidably connected to the slide plate (406).
4. A clamping device for worm gear tooth surface polishing according to claim 1, characterized in that: A slide groove (408) is provided inside the operating table (1), the outer surface of the second screw rod (402) is rotatably connected to the inner wall of the slide groove (408), and the outer surface of the second slider (403) is slidably connected to the inner wall of the slide groove (408).
5. A clamping device for worm gear tooth surface polishing according to claim 1, characterized in that: The polishing mechanism (3) comprises a third motor (301), and a polishing wheel (302) is fixed to the output end of the third motor (301).
6. A clamping device for worm gear tooth surface polishing according to claim 5, characterized in that: The outer surface of the cylinder (405) is fixed to the upper surface of the slide (404), the outer surface of the motor three (301) is fixed to the upper surface of the slide (406), and the outer surface of the motor four (401) is fixed to the outer surface of the operating table (1).
