Auxiliary supporting device for forklift frame welding

By designing the auxiliary support device for forklift frame welding, the stable support and rapid lifting of the skeleton is achieved using components such as electric cylinders and rubber strips, which solves the problem of time-consuming and labor-intensive adjustment of the position of the heavy-duty skeleton and improves welding efficiency and stability.

CN222199362UActive Publication Date: 2024-12-20QINGDAO MODERN HAILIN PREVIOUS LAIZHOU HAILIN HEAVY IND
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Patent Information

Application Number
CN202420999851.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-20
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the welding process of forklift frames, it takes time and effort to adjust the position of the heavy skeleton, resulting in a long welding time and difficulty in supporting it, affecting production efficiency.

Method used

An auxiliary support device for welding for forklift frames is designed, including symmetrical legs, fixed rods, support plates, electric cylinders, slide rods and screws. Through the cooperation of electric cylinders and rubber strips, stable support of the skeleton is achieved and Rapid lift and lower, reduce shaking of the adjustment position, and improve welding stability.

Benefits of technology

It effectively reduces the time for welding parts to adjust the position, improves the welding stability and production efficiency of the skeleton, and reduces the welding time.

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Abstract

The utility model belongs to the technical field of welding, and particularly relates to an auxiliary supporting device for forklift frame welding, which comprises supporting legs. A plurality of groups of supporting legs are symmetrically arranged; the tops of the supporting legs are fixedly connected with a connecting frame; a fixing rod is fixedly connected between every two adjacent supporting legs; a first supporting plate is fixedly connected between the fixing rods; in the working process, when the forklift frame framework is transported through the hoisting robot, the framework is placed on the top of the first top plate, a handle is rotated to enable a screw rod to rotate, at the moment, under rotation of the handle, the second top plate gets close to the forklift frame and clamps the framework, and at the moment, a worker opens an electric cylinder to enable the electric cylinder to work; and at the moment, the electric cylinder pushes the first top plate to ascend and descend, the second top plate is connected with the synchronous rod, and the sliding rod can ascend and descend along with the framework, so that the forklift framework is subjected to primary welding, the problem that the welding time is prolonged due to the fact that the position of a forklift is adjusted during welding is solved, and the production time of forklift frame welding is shortened.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding, in particular to an auxiliary supporting device for welding a forklift frame. Background Art

[0002] In current production, the warehousing and delivery of goods cannot be separated from the assistance of forklifts. Large amounts of goods can be transported by forklifts to reduce the time of transporting goods. In the production of forklifts, the frame of the forklift is welded together by multiple parts, so that the forklift can transport heavier goods.

[0003] In forklift frame welding, the forklift frame is hoisted on the support frame by a hoisting machine, and then the components are initially welded to the frame to form a whole with the components. The staff then perform secondary welding to increase the welding strength between the frame and the components.

[0004] In the prior art, when welding a forklift frame, the frame skeleton is heavy, and the forklift frame needs to be positioned during welding to facilitate the welding robot to perform initial welding. However, the heavy skeleton is time-consuming and labor-intensive to adjust its position and it is difficult to support the skeleton, resulting in a longer frame welding time and reduced production. Therefore, the utility model provides an auxiliary support device for forklift frame welding. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model discloses an auxiliary support device for forklift frame welding, comprising a support leg; the support legs are symmetrically provided with a plurality of groups; the top of the support legs is fixedly connected to a connecting frame; a fixing rod is fixedly connected between adjacent legs; a first support plate is fixedly connected between the fixing rods; a plurality of groups of electric cylinders are arranged in an array on the top of the first support plate; a protective cover is fixedly connected to the top of the first support plate; the output end of the electric cylinder passes through the protective cover and is slidably connected to the protective cover; the top of the protective cover is fixedly connected to the first top plate; the side wall of the connecting frame is symmetrically fixed with a ring; a sliding rod is slidably connected in the ring; a screw is rotatably connected to the middle of the sliding rod; the screw passes through the ring and is located at the top of the ring; a handle is fixedly connected to one end of the screw; the other end of the screw is fixedly connected to the second top plate; a synchronization rod is fixedly connected between the slide rods; the problem of increasing the welding time when the forklift adjusts its position during welding is reduced, thereby reducing the production time of forklift frame welding.

[0007] Preferably, the top of the protective cover is symmetrically provided with multiple groups of push plates; the push plates are bolted to adjacent push plates, and the side walls of the push plates are symmetrically fixed with rubber strips; the rubber strips are in contact with the output ends of the electric cylinders, and the side walls of the protective cover are symmetrically fixed with support seats; the top of the support seat is fixed with multiple groups of telescopic rods arranged in an array; the ends of the telescopic rods are fixed with a second support plate; the push plates are in contact with the second support plates, and the push plates are located at the bottom of the second support plates; the support for welding between components and the frame is increased, and the problem of increasing the welding time due to the need to adjust the position when welding components is reduced.

[0008] Preferably, the top of the first top plate is symmetrically hinged with a first rotating shaft; the top of the first rotating shaft is hinged with a second rotating shaft; a first retraction rod is fixedly connected to the surface of the first rotating shaft; a second retraction rod is hinged to the surface of the second rotating shaft; the end of the first retraction rod away from the first rotating shaft is rotatably connected to a fixed support; the end of the second retraction rod away from the second rotating shaft is rotatably connected to a fixed support; the fixed support is L-shaped; the stability of the skeleton during welding is increased, the shaking of the skeleton when adjusting its position during welding is reduced, and the welding time of the skeleton is reduced.

[0009] Preferably, the top of the first top plate is symmetrically provided with a sliding groove; a first pressing block is slidably connected in the sliding groove; a second pressing block is slidably connected in the sliding groove; a connecting plate is fixedly connected between the first pressing block and the second pressing block; the connecting plate and the sliding groove are slidably connected; a spring is fixedly connected between the connecting plate and the sliding groove; the time for the fixed support to fix the skeleton is reduced, and the fluidity between the structures is increased.

[0010] Preferably, the side wall of the fixed support is fixedly connected with a mounting plate; the side wall of the mounting plate is symmetrically fixed with multiple groups of suction cups; the fit between the fixed support and the frame is increased, making the frame more stable when being raised or lowered.

[0011] Preferably, a friction pad is fixedly connected to the side wall of the second top plate, which increases the friction force during contact and increases the stability of the structure during lifting.

[0012] Preferably, the handle surface is fixed with a plurality of anti-skid patterns; the anti-skid patterns are arranged in an array; the friction force when the handle is rotated is increased, and the problem of increased adjustment time due to the smooth surface of the handle is reduced.

[0013] Beneficial effects of the utility model:

[0014] 1. The utility model provides an auxiliary support device for forklift frame welding. By setting a second support plate, this design places the support frame and the connecting fixing plate and other parts that need to be welded on the top of the second support plate. At this time, the second top plate pushes the component to contact the frame by rotating the handle. At this time, the electric cylinder is turned on to make the electric cylinder work. At this time, the electric cylinder will drive the push plate to move up and down. The friction force of the rubber strip makes the push plate push the second support plate to rise. Under the guidance of the telescopic rod, the component is supported and lifted to the specified position, and then welded by a welding machine, which increases the support for welding between the component and the frame and reduces the problem of increasing the welding time by adjusting the position when welding the component.

[0015] 2. The utility model provides an auxiliary support device for forklift frame welding. By setting a fixed support, this design allows the first rotating shaft and the second rotating shaft to reset the first retractable rod and the second retractable rod under the action of a torsion spring by loosening the fixed support. At this time, the fixed support will slide on the surface of the first top plate and contact the frame, so that the fixed support fixes the frame, increases the stability of the frame during welding, reduces the shaking of the frame when adjusting its position during welding, and reduces the welding time of the frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the first top plate in the utility model;

[0019] Figure 3 It is a three-dimensional diagram of the push plate in the utility model;

[0020] Figure 4 It is a three-dimensional diagram of the suction cup in the utility model;

[0021] Figure 5 It is a three-dimensional diagram of the second top plate in the utility model.

[0022] Legend:

[0023] 1. Leg; 11. Connecting frame; 12. Fixing rod; 13. First supporting plate; 14. Electric cylinder; 15. Protective cover; 16. First top plate; 17. Ring; 171. Sliding rod; 18. Screw; 181. Handle; 182. Second top plate; 19. Synchronous rod; 2. Push plate; 21. Rubber strip; 22. Support seat; 23. Telescopic rod; 24. Second supporting plate; 3. First rotating shaft; 31. Second rotating shaft; 32. First retracting rod; 33. Second retracting rod; 34. Fixing support; 4. Slide groove; 41. First pressing block; 42. Second pressing block; 43. Connecting plate; 44. Spring; 5. Mounting plate; 51. Suction cup; 6. Friction pad; 7. Anti-skid pattern. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Specific examples are given below.

[0026] See also Figure 1-Figure 5The utility model provides an auxiliary support device for welding a forklift frame, comprising a leg 1; the leg 1 is symmetrically provided with a plurality of groups; a connecting frame 11 is fixedly connected to the top of the leg 1; a fixing rod 12 is fixedly connected between adjacent legs 1; a first support plate 13 is fixedly connected between the fixing rods 12; a plurality of groups of electric cylinders 14 are arranged in an array on the top of the first support plate 13; a protective cover 15 is fixedly connected to the top of the first support plate 13; the output end of the electric cylinder 14 passes through the protective cover 15 and is slidably connected between the protective covers 15; a first top plate 16 is fixedly connected to the top of the protective cover 15; a collar 17 is symmetrically fixedly connected to the side wall of the connecting frame 11; a sliding rod 171 is slidably connected in the collar 17; a screw 18 is rotatably connected to the middle of the sliding rod 171; the screw 18 passes through the collar 17 and is located at the top of the collar 17; the screw A handle 181 is fixedly connected to one end of the screw rod 18; a second top plate 182 is fixedly connected to the other end of the screw rod 18; a synchronization rod 19 is fixedly connected between the slide rods 171; during operation, when the forklift frame is transported by the lifting robot, the frame is placed on the top of the first top plate 16, and the screw rod 18 is rotated by rotating the handle 181. At this time, under the rotation of the handle 181, the second top plate 182 will approach the forklift frame and clamp the frame. At this time, the staff will turn on the electric cylinder 14 to make the electric cylinder 14 work, and the electric cylinder 14 will push the first top plate 16 to rise and fall. At this time, through the connection between the second top plate 182 and the synchronization rod 19, the slide rod 171 will also rise and fall with the frame, so that the forklift frame can be initially welded, which reduces the problem of increasing the welding time due to adjusting the position of the forklift during welding, and reduces the production time of the forklift frame welding.

[0027] Further, such as Figures 1 to 3As shown, the top of the protective cover 15 is symmetrically provided with multiple groups of push plates 2; the push plates 2 are bolted to the adjacent push plates 2, and the side walls of the push plates 2 are symmetrically fixed with rubber strips 21; the rubber strips 21 are in contact with the output end of the electric cylinder 14, and the side walls of the protective cover 15 are symmetrically fixed with support seats 22; the top of the support seats 22 are arranged in an array and fixed with multiple groups of telescopic rods 23; the ends of the telescopic rods 23 are fixed with a second support plate 24; the push plates 2 are in contact with the second support plates 24, and the push plates 2 are located at the bottom of the second support plates 24; when working, when the welding of the fixed part of the forklift is completed, the second top plate 182 is moved by rotating the handle 181 Away from the forklift frame, place the supporting frame and the connecting fixing plate that need to be welded on the top of the second supporting plate 24, then rotate the handle 181 to make the second top plate 182 push the component to contact the frame, then turn on the electric cylinder 14 to make the electric cylinder 14 work, then the electric cylinder 14 will drive the push plate 2 to move up and down, and the friction force of the rubber strip 21 will make the push plate 2 push the second supporting plate 24 to rise, and under the guidance of the telescopic rod 23, the component is supported and lifted to the specified position, and then welded by a welding machine, which increases the support for welding between the component and the frame and reduces the problem of adjusting the position and increasing the welding time when welding components.

[0028] Further, such as Figure 2 and Figure 4 As shown, the first top plate 16 is symmetrically hinged with a first rotating shaft 3 on the top; the first rotating shaft 3 is hinged with a second rotating shaft 31 on the top; a first retractable rod 32 is fixedly connected to the surface of the first rotating shaft 3; a second retractable rod 33 is hinged on the surface of the second rotating shaft 31; the first retractable rod 32 is rotatably connected to a fixed support 34 at one end away from the first rotating shaft 3; the second retractable rod 33 is rotatably connected to a fixed support 34 at one end away from the second rotating shaft 31; the fixed support 34 is L-shaped; when working, the skeleton is placed on the top of the first top plate 16 for initial operation. During welding, the fixed support 34 is pulled to squeeze the first retractable rod 32 and the second retractable rod 33. After the skeleton is placed, the fixed support 34 is loosened to allow the first rotating shaft 3 and the second rotating shaft 31 to reset the first retractable rod 32 and the second retractable rod 33 under the action of the torsion spring. At this time, the fixed support 34 will slide on the surface of the first top plate 16 and contact the skeleton, so that the fixed support 34 fixes the skeleton, which increases the stability of the skeleton during welding, reduces the shaking of the skeleton when adjusting its position during welding, and reduces the welding time of the skeleton.

[0029] Further, such as Figure 2 and Figure 4As shown, the top of the first top plate 16 is symmetrically provided with a slide groove 4; a first pressing block 41 is slidably connected in the slide groove 4; a second pressing block 42 is slidably connected in the slide groove 4; a connecting plate 43 is fixedly connected between the first pressing block 41 and the second pressing block 42; the connecting plate 43 and the slide groove 4 are slidably connected; a spring 44 is fixedly connected between the connecting plate 43 and the slide groove 4; when working, before welding the frame, by pressing the first pressing block 41 and the second pressing block 42 and then sliding the fixing support 3 4, so that the fixing support 34 and the second pressing block 42 are engaged with each other. At this time, when the frame is placed on the top of the first top plate 16, the connection of the frame will squeeze the first pressing block 41 to make the first pressing block 41 and the second pressing block 42 slide. When the second pressing block 42 slides, the fixing support 34 will pop out under the action of the torsion spring hinged between the first rotating shaft 3 and the second rotating shaft 31, so that the fixing support 34 contacts with the frame, which reduces the time for the fixing support 34 to fix and support the frame, and increases the fluidity between the structures.

[0030] Further, such as Figure 4 As shown, the side wall of the fixed support 34 is fixedly connected to the mounting plate 5; the side wall of the mounting plate 5 is symmetrically fixedly connected to multiple groups of suction cups 51; when working, the fixed support 34 contacts the frame to firmly support the frame during welding, and through the contact between the fixed support 34 and the frame, the air in the suction cup 51 will be squeezed out by the fixed support 34, so that the suction cup 51 and the frame are more closely fitted, thereby increasing the fit between the fixed support 34 and the frame, and making the frame more stable when being raised or lowered.

[0031] Further, such as Figure 5 As shown, the side wall of the second top plate 182 is fixedly connected with a friction pad 6; when working, the handle 181 is rotated to make the screw 18 push the second top plate 182 to fix and support the skeleton or components, and the friction pad 6 fixed to the side wall of the second top plate 182 makes the skeleton and the components contact with the friction pad 6, thereby increasing the friction force during contact and increasing the stability of the structure during lifting and lowering.

[0032] Further, such as Figure 5 As shown, the surface of the handle 181 is fixedly connected with a plurality of groups of anti-skid grooves 7; the anti-skid grooves 7 are arranged in an array; during operation, when the handle 181 is rotated to make the screw 18 push the second top plate 182 to contact the skeleton or components, the anti-skid grooves 7 on the surface of the handle 181 increase the friction force when the handle 181 is rotated, thereby reducing the problem of increased adjustment time due to the smooth surface of the handle 181.

[0033] During operation, when the forklift frame is transported by the lifting robot, the frame is placed on the top of the first top plate 16, and the screw 18 is rotated by turning the handle 181. At this time, the second top plate 182 will be close to the forklift frame and clamp the frame under the rotation of the handle 181. At this time, the staff will turn on the electric cylinder 14 to make the electric cylinder 14 work, and the electric cylinder 14 will push the first top plate 16 to rise and fall. At this time, through the connection between the second top plate 182 and the synchronization rod 19, the sliding rod 171 will also rise and fall with the frame, so that the forklift frame can be initially welded, which reduces the problem of increasing the welding time when adjusting the position of the forklift during welding, and reduces the production time of the forklift frame welding. When the welding of the fixed part of the forklift is completed, the handle 181 is turned. The second top plate 182 is kept away from the forklift frame, and the supporting frame and the connecting fixing plate that need to be welded are placed on the top of the second supporting plate 24. At this time, the second top plate 182 is pushed to contact the frame by rotating the handle 181. At this time, the electric cylinder 14 is turned on to make the electric cylinder 14 work. At this time, the electric cylinder 14 will drive the push plate 2 to move up and down, and the friction force of the rubber strip 21 makes the push plate 2 push the second supporting plate 24 to move up. Under the guidance of the telescopic rod 23, the component is supported and lifted to the specified position, and then welded by a welding machine, which increases the support for welding between the component and the frame, reduces the problem of increasing the welding time by adjusting the position when welding the component, and places the frame on the top of the first top plate 16 for initial welding. The fixing support 34 is pulled to make the fixing support 34 squeeze the first contraction rod 32 and the second contraction rod 33. After the frame is placed, the fixing support 34 is loosened to make the first rotating shaft 3 and the second rotating shaft 31 reset the first contraction rod 32 and the second contraction rod 33 under the action of the torsion spring. At this time, the fixing support 34 will slide on the surface of the first top plate 16 and contact the frame, so that the fixing support 34 fixes the frame, which increases the stability of the frame during welding and reduces the shaking of the frame when adjusting its position during welding, thereby reducing the welding time of the frame. Before welding the frame, the first pressing block 41 and the second pressing block 42 are pressed and then the fixing support 34 is slid so that the fixing support 34 and the second pressing block 42 are engaged with each other. At this time, the frame is placed on the first top plate 16. When the plate 16 is at the top, the connection of the skeleton will squeeze the first pressing block 41 to make the first pressing block 41 and the second pressing block 42 slide. When the second pressing block 42 slides, the fixed support 34 will pop out under the action of the torsion spring hinged between the first rotating shaft 3 and the second rotating shaft 31, so that the fixed support 34 is in contact with the skeleton, which reduces the time for the fixed support 34 to fix and support the skeleton, and increases the fluidity between the structures. When the fixed support 34 contacts the skeleton, the skeleton is firmly supported during welding. When the fixed support 34 contacts the skeleton, the air in the suction cup 51 will be squeezed out by the fixed support 34, so that the suction cup 51 and the skeleton are more closely fitted, which increases the fit between the fixed support 34 and the skeleton, and makes the skeleton more stable when it is lifted or lowered.When the handle 181 is rotated to make the screw 18 push the second top plate 182 to fix and support the frame or component, the friction pad 6 fixed to the side wall of the second top plate 182 is used to make the frame and the component contact with the friction pad 6, which increases the friction during contact and increases the stability of the structure during lifting and lowering. When the handle 181 is rotated to make the screw 18 push the second top plate 182 to contact the frame or component, the anti-slip pattern 7 on the surface of the handle 181 increases the friction during the rotation of the handle 181, reducing the problem of the handle 181 surface being smooth and thus increasing the adjustment time.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An auxiliary support device for forklift frame welding, comprising a support leg (1); Features: The legs (1) are symmetrically provided with a plurality of groups; a connection frame (11) is fixedly connected to the top of the legs (1); a fixing rod (12) is fixedly connected between adjacent legs (1); a first support plate (13) is fixedly connected between the fixing rods (12); a plurality of groups of electric cylinders (14) are arranged in an array on the top of the first support plate (13); a protective cover (15) is fixedly connected to the top of the first support plate (13); an output end of the electric cylinder (14) passes through the protective cover (15) and is slidably connected to the protective cover (15); the protective cover (15) ) is fixedly connected to a first top plate (16) at the top; a collar (17) is symmetrically fixedly connected to the side wall of the connection frame (11); a slide rod (171) is slidably connected inside the collar (17); a screw rod (18) is rotatably connected to the middle of the slide rod (171); the screw rod (18) passes through the collar (17) and is located at the top of the collar (17); a handle (181) is fixedly connected to one end of the screw rod (18); the other end of the screw rod (18) is fixedly connected to a second top plate (182); and a synchronization rod (19) is fixedly connected between the slide rods (171).

2. The auxiliary support device for forklift frame welding according to claim 1, Features: The top of the protective cover (15) is symmetrically provided with a plurality of push plates (2); the push plates (2) are bolted to adjacent push plates (2); the side walls of the push plates (2) are symmetrically fixedly connected with rubber strips (21); the rubber strips (21) are in contact with the output end of the electric cylinder (14); the side walls of the protective cover (15) are symmetrically fixedly connected with a support seat (22); the top of the support seat (22) is fixedly connected with a plurality of telescopic rods (23) in an array; the ends of the telescopic rods (23) are fixedly connected with a second support plate (24); the push plates (2) are in contact with the second support plate (24), and the push plates (2) are located at the bottom of the second support plate (24).

3. The auxiliary support device for forklift frame welding according to claim 1, Features: The first top plate (16) is symmetrically hinged with a first rotating shaft (3) at the top; the first rotating shaft (3) is hinged with a second rotating shaft (31) at the top; a first retractable rod (32) is fixedly connected to the surface of the first rotating shaft (3); a second retractable rod (33) is hinged to the surface of the second rotating shaft (31); an end of the first retractable rod (32) away from the first rotating shaft (3) is rotatably connected to a fixed support (34); an end of the second retractable rod (33) away from the second rotating shaft (31) is rotatably connected to the fixed support (34); the fixed support (34) is L-shaped.

4. The auxiliary support device for forklift frame welding according to claim 1, Features: The first top plate (16) has a symmetrically formed slide groove (4) at the top; a first pressing block (41) is slidably connected in the slide groove (4); a second pressing block (42) is slidably connected in the slide groove (4); a connecting plate (43) is fixedly connected between the first pressing block (41) and the second pressing block (42); the connecting plate (43) and the slide groove (4) are slidably connected; and a spring (44) is fixedly connected between the connecting plate (43) and the slide groove (4).

5. The auxiliary support device for forklift frame welding according to claim 3, Features: The side wall of the fixed support (34) is fixedly connected to a mounting plate (5); the side wall of the mounting plate (5) is symmetrically fixedly connected to a plurality of groups of suction cups (51).

6. The auxiliary support device for forklift frame welding according to claim 1, Features: A friction pad (6) is fixedly connected to the side wall of the second top plate (182).

7. The auxiliary support device for forklift frame welding according to claim 1, Features: The surface of the handle (181) is fixedly connected with a plurality of groups of anti-slip grooves (7); the anti-slip grooves (7) are arranged in an array.