Copper-based powder metallurgy belt pulley tool

By designing copper-based powder metallurgical pulley tooling, and adjusting the position of the welding gun using cylinders and floating joints, the problem of low welding efficiency in small batch production is solved, and the simple fixing and rotation operation of the pulley is achieved, and the production efficiency is improved.

CN222199431UActive Publication Date: 2024-12-20南通鸿明新材料有限公司
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Patent Information

Application Number
CN202420900568.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-20
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Existing welding equipment is inefficient in processing for small batches or special size copper-based powder metallurgical pulleys, requiring manual operation, resulting in waste of productivity.

Method used

A copper-based powder metallurgical pulley tooling is designed, including a workbench, a cylinder, a floating joint and a rotating motor. The workpiece is easily fixed and the position of the welding gun is adjusted through the cylinder and a floating joint, and the rotation operation of the pulley is supported.

Benefits of technology

It realizes simple fixing and rotating operation of the pulley, simplifies the welding process, and improves the efficiency and productivity of small batch production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper-based powder metallurgy belt pulley tool which comprises a working table, a first vertical plate and a second vertical plate are sequentially arranged on the working table, a first air cylinder is arranged on the first vertical plate, and an upper positioning block is arranged at the output end of the first air cylinder. A mounting plate is arranged on the second vertical plate, and a second air cylinder is arranged on the mounting plate. A floating connector is arranged at the output end of the second air cylinder, a fixing plate is arranged on the floating connector, and a welding gun is arranged on the fixing plate. A bearing seat is arranged at the position, corresponding to the upper positioning block, of the workbench, a rotating shaft is arranged in the bearing seat, a lower positioning column is arranged on the rotating shaft, and a rotating motor is arranged on one side of the rotating shaft. The device is simple in structure, simple fixing and rotating operation of the belt pulley can be achieved, and meanwhile the function of simple welding operation can be achieved by adjusting the position of the welding gun according to different states.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulley tooling, in particular to a copper-based powder metallurgy pulley tooling. Background Art

[0002] Pulleys are disc-hub parts. They are generally relatively large in size. The manufacturing process is generally based on casting and forging. Generally, larger designs are cast, and the material is generally cast iron (better casting performance), and cast steel is rarely used (steel has poor casting performance); generally, smaller ones can be designed for forging, and the material is steel. Pulleys are mainly used in situations where power is transmitted over long distances, such as the output of small diesel engines, agricultural vehicles, tractors, automobiles, mining machinery, mechanical processing equipment, textile machinery, packaging machinery, lathes, forging machines, some small-horsepower motorcycle power transmission, agricultural machinery power transmission, air compressors, reducers, reducers, generators, cotton gins, etc.

[0003] There are various ways to process pulleys. Using copper as raw material for powder metallurgy is a common operation. After sintering, some testing and other processing may be required. At this time, various tooling is needed, such as clamps, cutting equipment, grinding equipment, etc., among which welding equipment is one of the indispensable tooling. The existing welding equipment is large-scale equipment and fully automated processing. This is for large batch orders. If the size of the output is small, manual installation is required. At this time, using large equipment will waste productivity. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a copper-based powder metallurgy pulley tooling with a simple structure, which can realize simple fixing and rotating operations of the pulley, and at the same time can adjust the position of the welding gun according to different states to realize the function of simple welding operation.

[0005] In order to solve the above technical problems, the utility model provides a copper-based powder metallurgy pulley tooling, including a workbench, on which a first vertical plate and a second vertical plate are arranged in sequence, a first cylinder is arranged on the first vertical plate, and an upper positioning block is arranged at the output end of the first cylinder; a mounting plate is arranged on the second vertical plate, and a second cylinder is arranged on the mounting plate. A floating joint is arranged at the output end of the second cylinder, a fixed plate is arranged on the floating joint, and a welding gun is arranged on the fixed plate; a bearing seat is arranged on the workbench at a position corresponding to the upper positioning block, a rotating shaft is arranged in the bearing seat, a lower positioning column is arranged on the rotating shaft, and a rotating motor is arranged on one side of the rotating shaft.

[0006] Furthermore, a welding machine chassis is arranged at the bottom of the workbench, and ventilation and heat dissipation holes are arranged on the sides.

[0007] Furthermore, a first track is provided on the first vertical plate, and the upper positioning block is fixed on the first track via a first movable plate.

[0008] Furthermore, a second track is arranged on the second vertical plate, and the fixing plate is arranged on the second track.

[0009] Furthermore, a combined slide is provided at the bottom of the second vertical plate.

[0010] Furthermore, a protective cover is provided on the workbench.

[0011] The beneficial effects of the utility model are as follows: when in use, firstly, the processed pulley is placed on the lower positioning column at the bottom, and then the first cylinder on the first vertical plate is started to drive the upper positioning block to move downward to limit the top position of the workpiece. After the workpiece is limited and fixed, the second cylinder on the second vertical plate is used to drive the floating joint to move back and forth to adjust the position of the welding gun to realize spot welding operation. The structure is simple and easy to operate, and the simple fixing and rotation operations of the pulley can be realized. At the same time, the position of the welding gun can be adjusted according to different states to realize the function of simple welding operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 It is a partial structural schematic diagram of the utility model.

[0014] Explanation of the numbers in the figure: 1. Workbench; 2. First vertical plate; 3. Second vertical plate; 4. First cylinder; 5. Upper positioning block; 6. Mounting plate; 7. Second cylinder; 8. Floating joint; 9. Fixed plate; 10. Welding gun; 11. Bearing seat; 12. Rotating shaft; 13. Lower positioning column; 14. Rotating motor; 15. Welding machine chassis; 16. Ventilation and heat dissipation holes; 17. First track; 18. First moving plate; 19. Second track; 20. Combined slide; 21. Protective cover. DETAILED DESCRIPTION

[0015] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0016] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0017] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0018] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0019] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0020] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0021] Reference Figure 1 to Figure 2 As shown, an embodiment of a copper-based powder metallurgy pulley tooling of the utility model comprises a workbench 1, on which a first vertical plate 2 and a second vertical plate 3 are sequentially arranged, a first cylinder 4 is arranged on the first vertical plate 2, and an upper positioning block 5 is arranged at the output end of the first cylinder 4; a mounting plate 6 is arranged on the second vertical plate 3, a second cylinder 7 is arranged on the mounting plate 6, a floating joint 8 is arranged at the output end of the second cylinder 7, a fixed plate 9 is arranged on the floating joint 8, and a welding gun 10 is arranged on the fixed plate 9; a bearing seat 11 is arranged on the workbench 1 at a position corresponding to the upper positioning block 5, a rotating shaft 12 is arranged in the bearing seat 11, a lower positioning column 13 is arranged on the rotating shaft 12, and a rotating motor 14 is arranged on one side of the rotating shaft 12.

[0022] When in use, first place the processed pulley on the lower positioning column 13 at the bottom, then start the first cylinder 4 on the first vertical plate 2, drive the upper positioning block 5 to move downward to limit the top position of the workpiece, after the workpiece is limited and fixed, use the second cylinder 7 on the second vertical plate 3 to drive the floating joint 8 to move back and forth to adjust the position of the welding gun 10 to realize spot welding operation; if the workpiece needs to be rotated, start the rotating motor 14 at the bottom to drive the rotating shaft 12 to rotate, which can drive the workpiece to rotate.

[0023] A welding machine chassis 15 is arranged at the bottom of the workbench 1, and ventilation and heat dissipation holes 16 are arranged on the side to provide a power source and a heat dissipation effect; a first track 17 is arranged on the first vertical plate 2, and the upper positioning block 5 is fixed on the first track 17 through a first movable plate 18, ensuring that the first cylinder 4 drives the upper positioning block 5 to move vertically up and down without deviating from the position of the first track 17; a second track 19 is arranged on the second vertical plate 3, and the fixed plate 9 is arranged on the second track 19, ensuring that the second cylinder 7 drives the welding gun 10 to move linearly along the second track 19; a combined slide 20 is arranged at the bottom of the second vertical plate 3, and the position of the second vertical plate 3 on the workbench 1 can be adjusted, that is, the position of the welding gun 10 can be adjusted; a protective cover 21 is arranged on the workbench 1 to ensure the safety of the staff.

[0024] The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.

Claims

1. A copper-based powder metallurgy pulley tooling, characterized in that: The workbench (1) comprises a first vertical plate (2) and a second vertical plate (3) arranged in sequence on the workbench (1); a first cylinder (4) is arranged on the first vertical plate (2); an upper positioning block (5) is arranged at the output end of the first cylinder (4); The second vertical plate (3) is provided with a mounting plate (6), the mounting plate (6) is provided with a second cylinder (7), the output end of the second cylinder (7) is provided with a floating joint (8), the floating joint (8) is provided with a fixing plate (9), and the fixing plate (9) is provided with a welding gun (10); A bearing seat (11) is arranged on the workbench (1) at a position corresponding to the upper positioning block (5), a rotating shaft (12) is arranged inside the bearing seat (11), a lower positioning column (13) is arranged on the rotating shaft (12), and a rotating motor (14) is arranged on one side of the rotating shaft (12).

2. The copper-based powder metallurgy pulley tooling according to claim 1, characterized in that: A welding machine case (15) is arranged at the bottom of the workbench (1), and ventilation and heat dissipation holes (16) are arranged on the side.

3. The copper-based powder metallurgy pulley tooling according to claim 1, characterized in that: A first track (17) is provided on the first vertical plate (2), and the upper positioning block (5) is fixed on the first track (17) via a first movable plate (18).

4. The copper-based powder metallurgy pulley tooling according to claim 1, characterized in that: A second track (19) is arranged on the second vertical plate (3), and the fixed plate (9) is arranged on the second track (19).

5. The copper-based powder metallurgy pulley tooling according to claim 1, characterized in that: A combined slide (20) is provided at the bottom of the second vertical plate (3).

6. The copper-based powder metallurgy pulley tooling according to claim 1, characterized in that: A protective cover (21) is provided on the workbench (1).