Semi-automatic belt guide bar polishing, gluing and welding all-in-one machine

By designing a semi-automatic belt guide strip grinding and glue welding integrated machine, the traction welding and bilateral welding of belt guide strips are realized by the cooperation of the traction roller and the sliding rod, the problem of manual operation in the existing technology is solved and the production efficiency is improved and the practicality of the machine.

CN222199563UActive Publication Date: 2024-12-20XIJIANG TRANSMISSION TECH (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202421040640.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-20
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing belt guides have no power traction and require manual polishing and glue coating, which can only achieve unilateral welding, resulting in large workloads for workers and reduced production efficiency.

Method used

A semi-automatic belt guide strip grinding and welding integrated machine is designed, including a base, welding and coating device, traction roller, sliding rod, guide rod and glue coating member. The belt guide is realized through the rotation of the traction roller and the cooperation of the sliding rod. traction welding and bilateral welding of strips reduce manual operation requirements.

Benefits of technology

It improves the processing efficiency of belt guides, reduces manual operation, realizes bilateral welding and glue coating, and improves the practicality of belt guides.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a semi-automatic belt conducting bar polishing, gluing and welding all-in-one machine, and belongs to the technical field of belt conducting bar machines. The semi-automatic belt guide bar polishing, gluing and welding all-in-one machine comprises a base and a welding and gluing device. One ends of the two traction rollers are both rotationally connected with the control box, the welding and gluing device comprises a connecting frame and a sliding rod, the surface of the sliding rod is slidably sleeved with two supports, the side faces of the two supports are both connected with welding gun fixing clamps, a guide rod is installed on the side face of the connecting frame, and a fixing frame is slidably connected to the surface of the moving part. The side face of the fixing frame is rotationally connected with a gluing piece. Through cooperation of the sliding rod and the support, adjustment of the position of the welding gun and welding of the belt guide strip are facilitated, through cooperation of the guide rod and the fixing frame, the gluing piece is aligned with the belt guide strip, gluing of the machined portion of the belt guide strip is facilitated, and then through cooperation of the control box and the traction rollers, the two traction rollers rotate, and the belt guide strip is welded. And traction welding can be carried out on the belt conducting bar.
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Description

Technical Field

[0001] The utility model relates to the field of belt guide strip machines, in particular to a semi-automatic belt guide strip grinding, gluing and welding integrated machine. Background Art

[0002] Belt guides refer to components used to guide the movement of the belt. Their function is to stabilize the movement direction of the belt, prevent the belt from running off track, and extend the service life of the belt. Depending on the material, belt guides can be divided into rubber guides, polymer guides, metal guides and other types.

[0003] At present, the existing belt guide machines often have no power traction, need manual grinding and gluing, and can only achieve single-side welding. This results in a lot of labor-intensive processing of the belt guides, increases the workload of the staff, greatly reduces work efficiency, affects the production efficiency of the belt guides, and makes the belt guide machines not very practical. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a semi-automatic belt guide strip grinding, gluing and welding all-in-one machine, which aims to improve the problem that existing belt guide strip machines often have no power traction, require manual grinding and gluing, can only achieve single-sided welding, and are very labor-intensive when processing belt guide strips.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a semi-automatic belt guide strip grinding, gluing and welding integrated machine, which comprises a base and a welding and gluing device.

[0007] A control box is installed on the surface of the base, a support frame is installed on the side of the control box, two traction rollers are rotatably connected to the side of the support frame, one end of the two traction rollers is rotatably connected to the control box, the welding glue coating device includes a connecting frame and a sliding rod, the connecting frame is installed on the control box, the sliding rod is installed on the side of the connecting frame, and two brackets are slidably sleeved on the surface of the sliding rod, welding gun fixing clamps are connected to the sides of the two brackets, a guide rod is installed on the side of the connecting frame, a moving part is slidably sleeved on the surface of the guide rod, the surface of the moving part is slidably connected to the fixed frame, and the fixed frame is rotatably connected to the side of the glue coating part.

[0008] In an embodiment of the utility model, a fixing rod is installed on the surface of the base, the top of the fixing rod is connected to a limiting plate, and one end of the sliding rod and one end of the two guide rods are connected to the limiting plate.

[0009] In one embodiment of the utility model, two electric cylinders are installed on the surface of the base, and the movable ends of the two electric cylinders are connected to hinge seats, and movable plates are rotatably connected in the two hinge seats, one of the movable plates is rotatably installed on the side of the fixed rod, and the other movable plate is rotatably installed on the side of the control box, and a rod body is connected between the two movable plates, and a clamping roller is rotatably installed on the surface of the rod body.

[0010] In an embodiment of the utility model, a support plate is connected to one side of the support frame, and the two traction rollers are rotatably mounted on the side of the support plate.

[0011] In an embodiment of the utility model, the two bracket sides are rotatably connected with support blocks, the surface of the support blocks is installed with sliding sleeves, and the two sliding sleeves are slidably sleeved on the surface of the sliding rod.

[0012] In an embodiment of the utility model, the two side surfaces of the brackets are rotatably connected to grinding wheels, and the grinding wheels are located below the welding gun fixing clamp.

[0013] In one embodiment of the utility model, the movable member includes two slides and a connecting plate, the two slides are respectively slidably sleeved on the corresponding surfaces of the guide rods, and the two slides are fixedly connected to the connecting plate, and the fixed frame is slidably arranged on the surface of the connecting plate.

[0014] In an embodiment of the utility model, a movable frame is slidably provided on the lower surface of the fixed frame, and the glue coating member is rotatably installed on the side of the movable frame.

[0015] In an embodiment of the utility model, the glue coating member includes a glue coater and a nozzle, the glue coater is rotatably mounted on the side of the movable frame, and the output end of the glue coater is connected to the nozzle.

[0016] In one embodiment of the utility model, a partition is sleeved on the surface of the sliding rod, the partition is located between the two glue applicators and the two welding gun fixing clamps, and the two guide rods penetrate the partition.

[0017] The beneficial effects of the utility model are as follows: the utility model obtains a semi-automatic belt guide strip grinding, gluing and welding integrated machine through the above-mentioned design. When in use, the belt guide strip is placed on two traction rollers of the support frame, and the welding gun is fixed on the welding gun fixing clamp. Through the cooperation of the sliding rod on the connecting frame and the bracket, the welding gun fixing clamp and the welding gun are moved along the surface of the sliding rod, which is conducive to adjusting the position of the welding gun and welding the belt guide strip. Through the cooperation of the guide rod and the fixing frame, the position of the gluing part can be adjusted, and the gluing part can be aligned with the belt guide strip, which is conducive to gluing the processing part of the belt guide strip. Then, through the cooperation of the control box on the base and the traction roller, the two traction rollers are rotated, and the belt guide strip can be pulled and welded, reducing the possibility of labor-intensive processing of the belt guide strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of a semi-automatic belt guide grinding, gluing and welding all-in-one machine provided in an embodiment of the utility model;

[0020] Figure 2 A schematic diagram of the structure of the connection between the electric cylinder and the articulated seat provided in the embodiment of the utility model;

[0021] Figure 3 A schematic diagram of the structure of the connection between the bracket and the support block provided in the embodiment of the utility model;

[0022] Figure 4 A schematic structural diagram of the connection between a moving part and a fixed frame provided in an embodiment of the utility model.

[0023] In the figure: 100-base; 110-control box; 120-support frame; 121-support plate; 130-traction roller; 140-fixed rod; 141-limiting plate; 150-electric cylinder; 151-hinge seat; 152-movable plate; 153-rod body; 154-pressure roller; 200-welding glue coating device; 210-connecting frame; 220-sliding rod; 221-partition plate; 230-bracket; 231-support block; 232-sliding sleeve; 233-grinding wheel; 240-welding gun fixing clamp; 250-guide rod; 260-moving part; 261-sliding seat; 262-connecting plate; 270-fixed frame; 271-movable frame; 280-glue coating part; 281-glue coating device; 282-nozzle. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example

[0026] See also Figure 1-Figure 4 The utility model provides a semi-automatic belt guide strip grinding, gluing and welding integrated machine, comprising a base 100 and a welding and gluing device 200.

[0027] Among them, the welding and gluing device 200 is installed on the control box 110. Through the welding and gluing device 200, the belt guide bar can be pulled, polished, glued, and double-sided welded, thereby reducing the possibility of labor-intensive processing of the belt guide bar.

[0028] See also Figure 1-Figure 2 A control box 110 is installed on the surface of the base 100, and a support frame 120 is installed on the side of the control box 110. The support frame 120 is rotatably connected to two traction rollers 130 on the side. One end of the two traction rollers 130 is rotatably connected to the control box 110. In the specific implementation, the belt guide is placed on the two traction rollers 130. By starting the control box 110, the two traction rollers 130 can be driven to rotate, which is beneficial to the traction welding of the belt guide. The support frame 120 can support the two traction rollers 130.

[0029] In this embodiment, a fixed rod 140 is installed on the surface of the base 100, and a limiting plate 141 is connected to the top of the fixed rod 140. One end of the sliding rod 220 and one end of the two guide rods 250 are connected to the limiting plate 141. In specific implementation, the limiting plate 141 is set on the top of the fixed rod 140, so that the sliding rod 220 and the two guide rods 250 are connected to the limiting plate 141, thereby reducing the possibility of the sliding seat 261 and the sliding sleeve 232 falling off from the surface of the guide rod 250 and the sliding rod 220; two electric cylinders 150 are installed on the surface of the base 100, and the movable ends of the two electric cylinders 150 are connected to the hinge seats 151, and the two hinge seats 151 are rotatably connected to movable The movable plates 152 are provided, one of which is rotatably mounted on the side of the fixed rod 140, and the other is rotatably mounted on the side of the control box 110, and a rod body 153 is connected between the two movable plates 152, and a clamping roller 154 is rotatably mounted on the surface of the rod body 153. In specific implementation, by starting the two electric cylinders 150, the movable ends of the two drive the two hinged seats 151 to move upward synchronously, thereby driving the two movable plates 152 to rotate a certain angle and move upward, so that the clamping roller 154 on the rod body 153 can clamp the belt guide strip; a support plate 121 is connected to one side of the support frame 120, and two traction rollers 130 are rotatably mounted on the side of the support plate 121.

[0030] See also Figure 1-Figure 4 The welding glue coating device 200 includes a connecting frame 210 and a sliding rod 220. The connecting frame 210 is installed in the control box 110. The sliding rod 220 is installed on the side of the connecting frame 210. Two brackets 230 are slidably sleeved on the surface of the sliding rod 220. The sides of the two brackets 230 are connected with welding gun fixing clamps 240. A guide rod 250 is installed on the side of the connecting frame 210. A moving part 260 is slidably sleeved on the surface of the guide rod 250. The surface of the moving part 260 is slidably connected to a fixing frame 270. The side of the fixing frame 270 is rotatably connected to a glue coating part 280. In a specific implementation, the welding gun fixing clamp 240 can clamp and fix the welding gun by tightening bolts. It is beneficial to the stability of the welding gun on this device. By moving the two brackets 230, it is moved along the surface of the sliding rod 220, and then the welding gun fixing clamp 240 is driven to move, which is beneficial to adjust the position of the welding gun fixing clamp 240, so that the welding gun can weld the belt guide strip. The surface of the sliding rod 220 is irregular, which reduces the possibility of the bracket 230 rotating on the surface of the sliding rod 220. By moving the moving part 260 on the surface of the guide rod 250, the fixing frame 270 and the glue coating part 280 can be driven to move, which is beneficial to adjust the position of the glue coating part 280, and glue is applied to the processing part of the belt guide strip, while reducing the possibility of labor-intensive processing of the belt guide strip.

[0031] In this embodiment, the sides of the two brackets 230 are rotatably connected to the support block 231, and the surface of the support block 231 is installed with a sliding sleeve 232. The two sliding sleeves 232 are slidably connected to the surface of the sliding rod 220. In specific implementation, the support block 231 and the bracket 230 can be driven to move by moving the sliding sleeve 232, which is conducive to adjusting the position of the welding gun fixing clamp 240. The bracket 230 is rotatably installed on the surface of the support block 231, which is conducive to adjusting the angle of the bracket 230 and the welding gun fixing clamp 240; the sides of the two brackets 230 are rotatably connected to the grinding wheel 233, and the grinding wheel 233 is located below the welding gun fixing clamp 240. In specific implementation, the grinding wheel 233 is made to contact with the belt guide bar by adjusting the angle of the bracket 230, and the belt guide bar can be ground during the movement of the belt guide bar driven by the traction roller 130.

[0032] The movable member 260 includes two slides 261 and a connecting plate 262. The two slides 261 are respectively slidably sleeved on the corresponding surfaces of the guide rod 250, and the two slides 261 are fixedly connected to the connecting plate 262. The fixed frame 270 is slidably set on the surface of the connecting plate 262. In a specific implementation, the slide 261 can be fixed to a certain position on the surface of the guide rod 250 by bolts, and the sliding sleeve 232 is also fixed to a certain position on the surface of the sliding rod 220 by bolts; a movable frame 271 is slidably set on the lower surface of the fixed frame 270, and the glue coating member 280 is rotatably installed on the side of the movable frame 271. In a specific implementation, the movable frame 271 is slidably set on the lower surface of 270, and the movable frame 271 and the glue coating member 280 can be removed to repair the glue coating member 280.

[0033] The glue applicator 280 includes a glue applicator 281 and a nozzle 282. The glue applicator 281 is rotatably mounted on the side of the movable frame 271, and the output end of the glue applicator 281 is connected to the nozzle 282. A partition 221 is sleeved on the surface of the sliding rod 220. The partition 221 is located between the two glue applicators 281 and the two welding gun fixing clamps 240. The two guide rods 250 pass through the partition 221. In a specific implementation, the partition 221 is set between the two glue applicators 281 and the two welding gun fixing clamps 240 to reduce the possibility of collision between the welding guns on the two welding gun fixing clamps 240 or the two glue applicators 281.

[0034] Specifically, the working principle of the semi-automatic belt guide strip grinding, gluing and welding machine is as follows: the belt guide strip is placed on the two traction rollers 130 of the support frame 120, the welding gun is fixed on the welding gun fixing clamp 240, and the electric cylinder 150 on the base 100 is started to drive the movable end of the movable plate 152 to rotate along the side of the fixing rod 140 or the control box 110, and the pressing roller 154 will fit with the belt guide strip to press the belt guide strip, and by moving the sliding sleeve 232, it is moved along the surface of the sliding rod 220 on the connecting frame 210, thereby driving the bracket 230 and the welding gun fixing clamp 240 to move, which is convenient for adjusting The position of the welding gun is adjusted to weld the belt guide strip, and the bracket 230 is rotated to make the grinding wheel 233 contact with the belt guide strip, which is beneficial to grinding the belt guide strip. The slide seat 261 on the surface of the moving guide rod 250 drives the connecting plate 262 and the fixed frame 270 to move, and then the glue applicator 281 on the side of the movable frame 271 is rotated to make the nozzle 282 align with the belt guide strip, which is beneficial to glue the processing part of the belt guide strip. By starting the control box 110, it drives the two traction rollers 130 to rotate, and the belt guide strip can be pulled and welded, reducing the possibility of labor-intensive processing of the belt guide strip.

[0035] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A semi-automatic belt guide grinding, gluing and welding machine, characterized in that: include A base (100), a control box (110) being mounted on the surface of the base (100), a support frame (120) being mounted on the side of the control box (110), two traction rollers (130) being rotatably connected to the side of the support frame (120), and one end of each of the two traction rollers (130) being rotatably connected to the control box (110); A welding glue coating device (200), the welding glue coating device (200) comprising a connecting frame (210) and a sliding rod (220), the connecting frame (210) being mounted on the control box (110), the sliding rod (220) being mounted on the side of the connecting frame (210), and two brackets (230) being slidably sleeved on the surface of the sliding rod (220), the sides of the two brackets (230) being connected to welding gun fixing clamps (240), the side of the connecting frame (210) being mounted with a guide rod (250), the surface of the guide rod (250) being slidably sleeved with a moving part (260), the surface of the moving part (260) being slidably connected to a fixed frame (270), and the side of the fixed frame (270) being rotatably connected to a glue coating part (280).

2. The semi-automatic belt guide grinding, gluing and welding machine according to claim 1 is characterized in that: A fixing rod (140) is installed on the surface of the base (100), the top of the fixing rod (140) is connected to a limiting plate (141), and one end of the sliding rod (220) and one end of the two guide rods (250) are both connected to the limiting plate (141).

3. The semi-automatic belt guide grinding, gluing and welding machine according to claim 2 is characterized in that: Two electric cylinders (150) are installed on the surface of the base (100), and the movable ends of the two electric cylinders (150) are connected to hinge seats (151). The two hinge seats (151) are rotatably connected with movable plates (152), one of the movable plates (152) is rotatably installed on the side of the fixed rod (140), and the other movable plate (152) is rotatably installed on the side of the control box (110), and a rod body (153) is connected between the two movable plates (152), and a pressure roller (154) is rotatably installed on the surface of the rod body (153).

4. The semi-automatic belt guide grinding, gluing and welding machine according to claim 1 is characterized in that: One side of the support frame (120) is connected to a support plate (121), and the two traction rollers (130) are rotatably mounted on the side of the support plate (121).

5. The semi-automatic belt guide grinding, gluing and welding machine according to claim 1 is characterized in that: The sides of the two brackets (230) are both rotatably connected with support blocks (231), the surfaces of the support blocks (231) are provided with sliding sleeves (232), and the two sliding sleeves (232) are both slidably sleeved on the surfaces of the sliding rods (220).

6. The semi-automatic belt guide grinding, gluing and welding machine according to claim 1 is characterized in that: The sides of the two brackets (230) are both rotatably connected to grinding wheels (233), and the grinding wheels (233) are located below the welding gun fixing clamp (240).

7. The semi-automatic belt guide grinding, gluing and welding machine according to claim 1 is characterized in that: The moving member (260) comprises two slide seats (261) and a connecting plate (262); the two slide seats (261) are respectively slidably sleeved on the surfaces of the corresponding guide rods (250), and the two slide seats (261) are fixedly connected to the connecting plate (262); and the fixing frame (270) is slidably arranged on the surface of the connecting plate (262).

8. The semi-automatic belt guide grinding, gluing and welding machine according to claim 7 is characterized in that: A movable frame (271) is slidably disposed on the lower surface of the fixed frame (270), and the glue coating member (280) is rotatably mounted on the side of the movable frame (271).

9. The semi-automatic belt guide grinding, gluing and welding machine according to claim 8, characterized in that: The glue coating member (280) comprises a glue coating device (281) and a nozzle (282); the glue coating device (281) is rotatably mounted on the side of the movable frame (271), and the output end of the glue coating device (281) is connected to the nozzle (282).

10. The semi-automatic belt guide grinding, gluing and welding integrated machine according to claim 9, characterized in that: A partition plate (221) is sleeved on the surface of the sliding rod (220), and the partition plate (221) is located between the two glue applicators (281) and the two welding gun fixing clamps (240), and the two guide rods (250) pass through the partition plate (221).