Steel pipe cutting device with self-cleaning function
By introducing flipped components and cleaning components into the steel pipe cutting device, the iron filings and coolant residues are automatically cleaned after steel pipe cutting, solving the problem of difficulty in cleaning after steel pipe cutting, improving working efficiency and reducing secondary pollution.
Patent Information
- Application Number
- CN202420688531.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The iron filings and coolant residues generated during the steel pipe cutting process are difficult to clean, resulting in high labor intensity of manual cleaning and may cause secondary pollution, affecting operating efficiency.
A steel pipe cutting device with self-cleaning function is designed, including a flip assembly and a cleaning assembly. The flip assembly flips and rotates the cut steel pipe, so that the high-pressure air blower of the cleaning assembly can automatically clean up iron filings and residues on the steel pipe wall. Things.
It reduces the labor intensity of manual cleaning, reduces secondary pollution when steel pipes are removed, and improves operating efficiency.
Smart Images
Figure CN222199803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel pipe processing equipment, in particular to a steel pipe cutting device with a self-cleaning function. Background Art
[0002] Before steel pipes are made into various finished components, the long steel pipes in the supply state need to be cut into several short steel pipes. When cutting steel pipes, a large amount of iron filings will be generated, and the iron filings will adhere to the inner and outer walls of the steel pipes, which generally need to be cleaned one by one manually; some steel pipes also need to be cooled with coolant when cutting, and the coolant makes the iron filings more likely to adhere to the steel pipes, especially the iron filings adhering to the inner wall of the steel pipe are more difficult to clean. Considering safety reasons, manual cleaning requires the steel pipes to be moved to other places away from the cutting site, which is labor-intensive and affects work efficiency; and when the steel pipes are moved away, the residues attached to the steel pipes with iron filings or even coolant will cause secondary pollution to other places. In view of this, if the steel pipe cutting device can be improved to have a self-cleaning function, it can automatically clean up the iron filings, residual liquid and other residues immediately after the steel pipe is cut, so as to reduce the labor intensity of manual cleaning and reduce the secondary pollution generated when the steel pipes are moved away, so as to improve work efficiency. This is a problem to be solved in this case. Utility Model Content
[0003] In order to overcome the deficiencies in the prior art, the utility model discloses a steel pipe cutting device with a self-cleaning function, comprising a roller, a cutting unit, a clamping member, a flipping assembly, a cleaning assembly and a bracket. The flipping assembly is arranged on one side of the output end of the cutting unit to receive and transfer the steel pipe cut by the cutting unit. The flipping assembly is provided with a flipping block, a rotating plate and a supporting plate, which can flip the horizontally placed steel pipe after being cut by the cutting unit to an upright position, and can drive the upright steel pipe after flipping to rotate and transfer forward, and during the transfer process, the cleaning assembly can be used to spray and blow air to the upright steel pipe. The utility model improves the steel pipe cutting device, and provides a flipping assembly and a cleaning assembly on one side of the output end of the cutting unit, so that the steel pipe cutting device has a self-cleaning function. The flipping assembly is used to flip the horizontally placed steel pipe to an upright position after cutting, and the upright steel pipe is driven to rotate and transfer forward after flipping. The air nozzle of the cleaning assembly is used to perform high-pressure air blowing on the upright steel pipe during the transfer process to automatically clean the iron filings, coolant and other residues adhered to the wall of the steel pipe, thereby reducing the labor intensity of manual cleaning and reducing the secondary pollution generated when the steel pipe is moved away, and improving the working efficiency.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A steel pipe cutting device with a self-cleaning function comprises a roller, a cutting unit, a clamping member and a bracket, wherein the roller is arranged on one side of the input end of the cutting unit, the cutting unit comprises a cutting machine body and a linear module which can drive the cutting machine body to move laterally, the cutting unit and the clamping member are both connected to the bracket, and the device is characterized in that it also comprises a flipping assembly and a cleaning assembly, wherein the flipping assembly is arranged on one side of the output end of the cutting unit and is used to receive and transfer the steel pipe cut by the cutting unit, the flipping assembly is provided with a flipping member and a rotating transfer member, which can flip the horizontally placed steel pipe after being cut by the cutting unit to an upright position, and can drive the upright steel pipe after flipping to transfer forward, the cleaning assembly is provided with a blowing member, the cleaning assembly is arranged above the rotating transfer member of the flipping assembly, and can spray and blow air to the upright steel pipe to clean the residue on the steel pipe.
[0006] The flipping assembly includes a flipping block, which is a plate-shaped block formed by two mutually perpendicular side surfaces and a quarter of a circumferential surface, and an inwardly recessed arc-shaped slide groove is provided on its circumferential surface. The radius of the arc-shaped slide groove matches the outer diameter of the steel pipe, and the steel pipe can slide in the arc-shaped slide groove.
[0007] The flip assembly also includes a rotating plate, a support plate, a rotating drive member and a sliding support member. The rotating plate is placed above the support plate and is movably supported on the support plate by the sliding support member. The two ends of the rotating drive member are respectively connected to the rotating plate and the support plate. The rotating drive member can drive the rotating plate to perform stepping rotation on the support plate.
[0008] The rotating plate is a circular flat plate with a plurality of pipe insertion holes on its plate body. The plurality of pipe insertion holes are evenly distributed on the same circumference, and the center of the circumference is concentric with the rotation center of the rotating plate. The diameter of the pipe insertion hole is larger than the diameter of the steel pipe.
[0009] The support plate is a circular flat plate with two or three pipe unloading holes on its plate body. The two or three pipe unloading holes are placed on the same circumference and distributed in a quarter area of the circumference. The radius of the circumference is the same as the radius of the circumference of the several pipe insertion holes of the rotating plate, and the center of the circumference is concentric with the rotation center of the rotating plate. The diameter of the pipe unloading hole is larger than the diameter of the pipe insertion hole. The support plate is fixed to the bracket by a supporting plate. The support plate is also densely provided with a plurality of sewage discharge holes on its plate body, and a downwardly recessed circular track groove is also provided on the upper surface of the plate body, and the center of the circular track groove is concentric with the rotation center of the rotating plate.
[0010] The rotating driving member is a driving component including a stepping motor, and its base and the output shaft of the stepping motor are respectively fixedly connected to the supporting plate and the rotating plate.
[0011] The sliding support member includes a support rod and a universal wheel rotatably connected to the bottom of the support rod, and the top of the support rod is fixedly connected to the back of the rotating plate. The sliding support member is composed of a plurality of pieces and no less than three pieces, and the plurality of sliding support pieces are evenly distributed on the same circumference. The universal wheels are all placed in the circular track groove of the support plate and can make circular motion along the circular track groove.
[0012] The flip block is placed between the cutting unit and the rotating plate and above one side of the rotating plate. The steel pipe that slides down from the flip block and stands upright can fall into the pipe insertion hole of the rotating plate and stand upright. The pipe unloading hole of the support plate is placed in a quarter area of the side of the support plate away from the flip block. The steel pipe inserted in the pipe insertion hole of the rotating plate can be unloaded from the pipe unloading hole when the rotating plate rotates and moves to the top of the pipe unloading hole. The flip block is fixedly connected to the bracket, and the bottom surface of the arc-shaped slide groove at the top of the flip block is at the same height as the bottom surface of the steel pipe to be cut.
[0013] The cleaning assembly includes an arc-shaped air pipe, an air nozzle and a connecting air pipe. The arc-shaped air pipe and the connecting air pipe are both hard air pipes. The arc-shaped air pipe is a semicircular curved pipe with closed ends. The radius of the semicircular arc is the same as the radius of the circumference of the several pipe insertion holes of the rotating plate, and the center of the semicircular arc is concentric with the rotation center of the rotating plate. A plurality of swingable air nozzles are dispersed below the arc-shaped air pipe. The arc-shaped air pipe is placed above the rotating plate, and the plurality of air nozzles connected thereto can spray and blow air to the steel pipes placed upright in the pipe insertion holes of the rotating plate. The arc-shaped air pipe is fixedly connected and connected to the connecting air pipe, and the connecting air pipe is fixedly connected to the bracket and connected to an external high-pressure air source.
[0014] The clamping piece comprises an upper half block, a lower half block and a cylinder. The lower half block is fixed to the bracket, and the upper half block is connected to the bracket by the cylinder. The clamping piece can clamp the steel pipe to be cut.
[0015] As can be seen from the above description, the utility model provides a steel pipe cutting device with a self-cleaning function, and a flip assembly and a cleaning assembly are provided on one side of the output end of the cutting unit. The flip block, rotating plate and supporting plate of the flip assembly are used to flip the horizontally placed steel pipe to an upright position after slitting, and drive the upright steel pipe to rotate and transfer forward after flipping. The air nozzle of the cleaning assembly is used to perform high-pressure air blowing on the upright steel pipe during the transfer process to automatically clean the iron filings, coolant and other residues adhering to the steel pipe wall. The utility model improves the steel pipe cutting device so that it has a self-cleaning function, thereby reducing the labor intensity of manually cleaning the iron filings, residual liquid and other residues after steel pipe cutting, reducing the secondary pollution generated when moving the steel pipe with uncleaned residues, and improving the working efficiency. The utility model has a reasonable design, a simple structure, low cost, and is easy to promote. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a general schematic diagram of a steel pipe cutting device with a self-cleaning function according to the utility model;
[0017] Figure 2 for Figure 1 A-direction schematic diagram in FIG.
[0018] Figure 3 is an enlarged schematic diagram of the flip assembly;
[0019] Figure 4 for Figure 3 BB enlarged schematic diagram in;
[0020] Figure 5 is an enlarged schematic diagram of the rotating plate;
[0021] Figure 6 is an enlarged schematic diagram of the pallet;
[0022] Figure 7 is an enlarged schematic diagram of the cleaning component;
[0023] Figure 8 for Figure 7 The C-direction enlarged schematic diagram;
[0024] Fig. 9 An enlarged schematic diagram of the clamping part.
[0025] Reference numerals:
[0026] 1 roller table; 2 cutting unit; 21 linear module; 3 clamping part; 31 upper half block; 32 lower half block; 33 cylinder; 4 flip assembly; 41 flip block; 411 arc chute; 42 rotating plate; 421 pipe insertion hole; 43 support plate; 431 pipe unloading hole; 44 rotating drive part; 45 sliding support part; 5 cleaning assembly; 51 arc air pipe; 52 air nozzle; 53 connecting air pipe; 6 bracket; 900 steel pipe. DETAILED DESCRIPTION
[0027] The present invention is further described below through specific implementation methods.
[0028] like Figure 1 and Figure 2As shown, a steel pipe cutting device with a self-cleaning function described in the utility model comprises a roller 1, a cutting unit 2, a clamping member 3, a flipping assembly 4, a cleaning assembly 5 and a bracket 6, wherein the roller 1 is placed on one side of the input end of the cutting unit 2, and the cutting unit 2 comprises a cutting machine body and a linear module 21 which can drive the cutting machine body to move laterally, and the cutting machine body and the linear module are both known technologies; the cutting unit 2 and the clamping member 3 are both connected to the bracket 6; the flipping assembly 4 is placed on one side of the output end of the cutting unit 2 for receiving and transferring the steel pipe 900 cut by the cutting unit 2, and the flipping assembly 4 is provided with a flipping member and a rotating transfer member, which can flip the horizontally placed steel pipe 900 after being cut by the cutting unit 2 to an upright position, and can drive the upright steel pipe 900 to transfer forward after flipping, and the cleaning assembly 5 is provided with a blowing member, and the cleaning assembly 5 is placed above the rotating transfer member of the flipping assembly 4, and can spray and blow air to the upright steel pipe 900 to clean the residue on the steel pipe 900.
[0029] like Figures 1 to 4 As shown, the flip assembly 4 described in the utility model includes a flip block 41, a rotating plate 42, a supporting plate 43, a rotating driving member 44 and a sliding support member 45. The flip block 41 is a plate-shaped block surrounded by two mutually perpendicular side surfaces and a quarter of a circumferential surface, and an inwardly recessed arc-shaped slide groove 411 is provided on its circumferential surface. The radius of the arc-shaped slide groove 411 matches the outer diameter of the steel pipe 900, and the steel pipe 900 can slide in the arc-shaped slide groove 411. The rotating plate 42 is placed above the support plate 43 and is movably supported on the support plate 43 by a sliding support member 45. The sliding support member 45 includes a support rod and a universal wheel rotatably connected to the bottom of the support rod. The top of the support rod is fixedly connected to the back of the rotating plate 42. The sliding support member 45 is composed of a plurality of pieces and no less than three pieces. The plurality of sliding support members 45 are evenly arranged on the same circumference. The universal wheels are all placed in the circular track grooves arranged on the support plate 43 and can make circular motions along the circular track grooves. The sliding support members 45 of this embodiment are evenly arranged. The rotating drive member 44 is a driving member including a stepping motor. The base and the output shaft of the stepping motor are respectively fixedly connected to the support plate 43 and the rotating plate 42. The rotating drive member 44 can drive the rotating plate 42 to intermittently step and rotate on the support plate 43.
[0030] like Figures 1 to 6As shown, the rotating plate 42 described in the utility model is a circular flat plate with a plurality of pipe insertion holes 421 on its plate body. The plurality of pipe insertion holes 421 are evenly distributed on the same circumference, and the center of the circumference is concentric with the rotation center of the rotating plate 42. The diameter of the pipe insertion hole 421 is larger than the diameter of the steel pipe 900. The support plate 43 is a circular flat plate with two or three pipe unloading holes 431 on its plate body. The two or three pipe unloading holes 431 are placed on the same circumference and distributed in a quarter area of the circumference. The radius of the circumference is the same as the radius of the circumference of the circle where the several pipe insertion holes 421 of the rotating plate 42 are located, and the center of the circumference is concentric with the rotation center of the rotating plate 42. The diameter of the pipe unloading hole 431 is larger than the diameter of the pipe insertion hole 421. In this embodiment, there are three pipe unloading holes 431; the support plate 43 is fixed to the bracket 6 by a supporting plate. The support plate 43 is densely provided with a plurality of sewage discharge holes on its plate body, and a downwardly recessed annular track groove is provided on the upper surface of the plate body, and the center of the annular track groove is concentric with the rotation center of the rotating plate 42. The flip block 41 is placed between the cutting unit 2 and the rotating plate 42 and above one side of the rotating plate 42. The steel pipe 900 that slides off the flip block 41 and stands upright can fall into the pipe insertion hole 421 of the rotating plate 42 and stand upright. The pipe unloading hole 431 of the support plate 43 is placed in a quarter area of the side of the support plate 43 away from the flip block 41. The steel pipe 900 inserted in the pipe insertion hole 421 of the rotating plate 42 can be unloaded from the pipe unloading hole 431 when the rotating plate 42 rotates and moves to the top of the pipe unloading hole 431. A conveyor or chute can be set below the pipe unloading hole 431 to receive and unload the steel pipe 900. The flip block 41 is fixed to the bracket 6, and the bottom surface of the arc-shaped chute 411 at the top of the flip block 41 is at the same height as the bottom surface of the steel pipe 900 to be cut.
[0031] like Figures 1 to 8 As shown, the cleaning assembly 5 described in the utility model includes an arc-shaped air pipe 51, an air nozzle 52 and a connecting air pipe 53. The arc-shaped air pipe 51 and the connecting air pipe 53 are both hard air pipes. The arc-shaped air pipe 51 is a semicircular curved pipe with closed ends. The radius of the semicircular arc is the same as the radius of the circumference of the several tube holes 421 of the rotating plate 42, and the center of the semicircular arc is concentric with the rotation center of the rotating plate 42. A plurality of swingable air nozzles 52 are dispersed below the arc-shaped air pipe 51. The arc-shaped air pipe 51 is placed above the rotating plate 42, and the plurality of air nozzles 52 connected thereto can spray and blow air to the steel pipe 900 placed upright in the tube hole 421 of the rotating plate 42. The arc-shaped air pipe 51 is fixedly connected and connected to the connecting air pipe 53. The connecting air pipe 53 is fixedly connected to the bracket 6 and connected to an external high-pressure air source.
[0032] like Figure 1 , Figure 2 and Fig. 9As shown, the clamping member 3 described in the utility model includes an upper half block 31, a lower half block 32 and a cylinder 33. The lower half block 32 is fixed to the bracket 6, and the upper half block 31 is connected to the bracket 6 by the cylinder 33. The clamping member 3 can clamp the steel pipe 900 to be cut.
[0033] The utility model improves the steel pipe cutting device, and is provided with a flipping assembly 4 and a cleaning assembly 5 on one side of the output end of the cutting unit 2. The flipping block 41, the rotating plate 42 and the supporting plate 43 of the flipping assembly 4 are used to flip the horizontally placed steel pipe 900 after cutting to an upright position, and drive the upright steel pipe 900 to rotate and transfer forward after flipping. The air nozzle 52 of the cleaning assembly 5 is used to perform high-pressure blowing on the upright steel pipe 900 during the transfer process to automatically clean the iron filings, coolant and other residues adhered to the wall of the steel pipe 900, thereby reducing the labor intensity of manual cleaning and reducing the secondary pollution generated when the steel pipe is moved away, and improving the working efficiency.
[0034] The above is only a specific embodiment of the present utility model, but the design concept of the present utility model is not limited to this. Any non-substantial changes to the present utility model using this concept shall be deemed as an infringement of the protection scope of the present utility model.
Claims
1. A steel pipe cutting device with a self-cleaning function, comprising a roller conveyor (1), a cutting unit (2), a clamping member (3) and a bracket (6), wherein the roller conveyor (1) is arranged on one side of an input end of the cutting unit (2), the cutting unit (2) comprises a cutting machine body and a linear module (21) capable of driving the cutting machine body to move laterally, the cutting unit (2) and the clamping member (3) are both connected to the bracket (6), Features: It also includes a flipping assembly (4) and a cleaning assembly (5). The flipping assembly (4) is arranged on one side of the output end of the cutting unit (2) and is used to receive and transfer the steel pipe (900) cut by the cutting unit (2). The flipping assembly (4) is provided with a flipping component and a rotating transfer component, which can flip the horizontally placed steel pipe (900) after being cut by the cutting unit (2) to an upright position, and can drive the upright steel pipe (900) to transfer forward after flipping. The cleaning assembly (5) is provided with a blowing component. The cleaning assembly (5) is arranged above the rotating transfer component of the flipping assembly (4) and can spray and blow air to the upright steel pipe (900).
2. A steel pipe cutting device with self-cleaning function according to claim 1, Features: The flip assembly (4) comprises a flip block (41), which is a plate-shaped block formed by two mutually perpendicular side surfaces and a quarter of a circumferential surface, and an inwardly recessed arc-shaped slide groove (411) is provided on the circumferential surface. The radius of the arc-shaped slide groove (411) matches the outer diameter of the steel pipe (900), and the steel pipe (900) can slide in the arc-shaped slide groove (411).
3. A steel pipe cutting device with self-cleaning function according to claim 2, Features: The flip assembly (4) further comprises a rotating plate (42), a supporting plate (43), a rotating driving member (44) and a sliding supporting member (45); the rotating plate (42) is placed above the supporting plate (43) and is movably supported on the supporting plate (43) by the sliding supporting member (45); two ends of the rotating driving member (44) are respectively connected to the rotating plate (42) and the supporting plate (43); the rotating driving member (44) can drive the rotating plate (42) to rotate on the supporting plate (43).
4. A steel pipe cutting device with self-cleaning function according to claim 3, Features: The rotating plate (42) is a circular flat plate with a plurality of pipe insertion holes (421) on its plate body. The plurality of pipe insertion holes (421) are evenly distributed on the same circumference, and the center of the circumference is concentric with the rotation center of the rotating plate (42). The diameter of the pipe insertion hole (421) is larger than the diameter of the steel pipe (900).
5. A steel pipe cutting device with self-cleaning function according to claim 4, Features: The support plate (43) is a circular flat plate with two or three pipe discharge holes (431) on its plate body. The two or three pipe discharge holes (431) are placed on the same circumference and distributed in a quarter area of the circumference. The radius of the circumference is the same as the radius of the circumference of the plurality of pipe insertion holes (421) of the rotating plate (42), and the center of the circumference is concentric with the rotation center of the rotating plate (42). The diameter of the pipe discharge hole (431) is larger than the diameter of the pipe insertion hole (421). The support plate (43) is fixed to the bracket (6). The support plate (43) is also densely provided with a plurality of sewage discharge holes on its plate body. A downwardly recessed circular track groove is also provided on the upper surface of the plate body, and the center of the circular track groove is concentric with the rotation center of the rotating plate (42).
6. A steel pipe cutting device with self-cleaning function according to claim 5, Features: The rotating driving member (44) is a driving component including a stepping motor, and its base and the output shaft of the stepping motor are respectively fixedly connected to the supporting plate (43) and the rotating plate (42).
7. A steel pipe cutting device with self-cleaning function according to claim 6, Features: The sliding support member (45) comprises a support rod and a universal wheel rotatably connected to the bottom of the support rod, the top of the support rod is fixedly connected to the back of the rotating plate (42), the sliding support member (45) is a plurality of pieces and no less than three pieces, the plurality of sliding support members (45) are evenly arranged on the same circumference, and the universal wheels are all placed in the circular track groove of the support plate (43) and can make circular motion along the circular track groove.
8. A steel pipe cutting device with self-cleaning function according to claim 7, Features: The flip block (41) is placed between the cutting unit (2) and the rotating plate (42) and above one side of the rotating plate (42). The steel pipe (900) that slides off the flip block (41) and stands upright can fall into the pipe insertion hole (421) of the rotating plate (42) and stand upright. The pipe unloading hole (431) of the support plate (43) is placed in a quarter area of the side of the support plate (43) away from the flip block (41). The steel pipe (900) inserted into the pipe insertion hole (421) of the rotating plate (42) can be unloaded from the pipe unloading hole (431) when the rotating plate (42) rotates and moves to the top of the pipe unloading hole (431). The flip block (41) is fixedly connected to the bracket (6). The bottom surface of the arc-shaped slide groove (411) at the top of the flip block (41) is at the same height as the bottom surface of the steel pipe (900) to be cut.
9. A steel pipe cutting device with self-cleaning function according to claim 8, Features: The cleaning assembly (5) comprises an arc-shaped air pipe (51), an air nozzle (52) and a connecting air pipe (53). The arc-shaped air pipe (51) and the connecting air pipe (53) are both hard air pipes. The arc-shaped air pipe (51) is a semicircular curved pipe with closed ends. The radius of the semicircular arc is the same as the radius of the circle where the plurality of tube insertion holes (421) of the rotating plate (42) are located. The center of the semicircular arc is concentric with the rotation center of the rotating plate (42). A plurality of swingable air nozzles (52) are dispersedly arranged below the rotating plate (42), the arc-shaped air pipe (51) is placed above the rotating plate (42), and the plurality of air nozzles (52) connected thereto can spray and blow air to the steel pipe (900) placed upright in the insertion hole (421) of the rotating plate (42), the arc-shaped air pipe (51) is fixedly connected and connected to the connecting air pipe (53), and the connecting air pipe (53) is fixedly connected to the bracket (6) and connected to an external high-pressure air source.
10. A steel pipe cutting device with self-cleaning function according to claim 9, Features: The clamping member (3) comprises an upper half block (31), a lower half block (32) and a cylinder (33); the lower half block (32) is fixedly connected to the bracket (6); the upper half block (31) is connected to the bracket (6) by the cylinder (33); and the clamping member (3) can clamp the steel pipe (900) to be cut.