Digital horizontal machining center
By designing the structure of funnel, compression pipe and hydraulic cylinder in a digital horizontal machining center, combined with the blower and exhaust pipe, the problem of difficult metal debris is solved, and the processing efficiency and cleaning effect are improved.
Patent Information
- Application Number
- CN202421041770.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The metal debris generated by existing digital horizontal machining centers during processing are difficult to clean, resulting in reduced processing efficiency.
A structure including a funnel, compression pipe, hydraulic cylinder and blower is designed. By changing the position of the processing part and fixing part, metal debris fall into the funnel, and using the hydraulic cylinder and compression head to compress the debris, combined with the blower The exhaust duct absorbs fine metal powder for efficient cleaning.
It effectively reduces the number of times of cleaning debris, improves the efficiency of processing workpieces, and suppresses the drift of metal powder, improving the collection and cleaning effect.
Smart Images

Figure CN222199826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment manufacturing, in particular to a digital horizontal machining center. Background Art
[0002] The digital horizontal machining center can realize X, Z, C three-axis linkage and is used to process various shaft and disk parts. It can turn various threads, arcs, cones and internal and external curved surfaces of rotating bodies. It can meet the speed requirements of high-speed cutting of ferrous and non-ferrous metals. It has drilling, tapping and milling functions. The rigidity of the spindle, bed, saddle, tailstock and other components is reasonably distributed in the design, which greatly improves the rigidity of the whole machine and ensures the stability during high-speed operation and heavy cutting.
[0003] The current horizontal machining center, as described in the patent with publication number CN217966166U, comprises: a base, a box, a controller, a workbench and a shell, and a spindle fixedly installed on one side of the shell, a refrigeration box is fixedly installed on the top of the box, a fan and a temperature sensor are fixedly installed on the top of the inner wall of the refrigeration box, respectively, the temperature sensor is located on one side of the fan, and transmits information to the controller, the controller controls the semiconductor refrigerator and the fan to start, and injects cold air into the refrigeration box through the semiconductor refrigerator, and blows the cold air entering the refrigeration box into the box through the fan, so as to realize the purpose of automatically detecting and adjusting the temperature of the components in the box, effectively prolonging the service life of the components, and when the box vibrates, the damper and the shock-absorbing spring are contracted, and the supporting plate is linked to slide in the slide grooves opened on both sides of the inner wall of the frame, so as to realize the purpose of shock absorbing the box, and effectively improve the accuracy and stability of the processed parts. Utility Model Content
[0004] The purpose of the utility model is to provide a digital horizontal machining center to solve the problem proposed in the above background technology that a structure is assembled by a first slide plate and a second slide plate for upper processing, wherein the first slide plate and the second slide plate are connected to each other to form a trough body, and metal debris generated during processing will accumulate in the trough and be difficult to clean, and the debris in the trough must be cleaned regularly to ensure normal processing of the upper structure, thereby reducing the efficiency of processing workpieces using the horizontal machining center.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a digital horizontal machining center, comprising: a device body; a machining part, which is arranged on the inner wall of the device body, and the machining part is a structure for existing tool installation machining; a fixing part, which is horizontally arranged on the inner wall of the device body; a funnel, which is arranged on the inner wall of the device body, and the upper end opening is located directly below the fixing part, and a compression pipe is arranged at the bottom end of the funnel, one end of the compression pipe is connected to a hydraulic cylinder by bolts, a push rod of the hydraulic cylinder is inserted into the interior of the compression pipe, and a compression head is welded to one end of the push rod;
[0006] A discharge pipe, one side of which is welded to one end of the compression pipe, a block is inserted into one side of the discharge pipe, a pull rod is welded to one end of the stopper, and the other end of the pull rod passes through the outer wall of the device body, the other end of the pull rod is rotatably connected to a rotating bar, a clamping block is welded to the outer wall of the device body, and the rotating bar body is placed on the inner side of the clamping block.
[0007] By adopting the above technical solution and changing the positions of the processing part and the fixing part, when the workpiece is processed, the metal debris generated will fall into the funnel below, making it easier to clean and collect the debris, and then fall into the compression pipe. After collecting a certain amount, the hydraulic cylinder pushes the compression head between the block blocks to compress the metal debris, so that a large amount of metal debris is compressed into blocks, so that more debris can be collected for a long time, reducing the number of times the debris is cleaned, thereby improving the efficiency of processing the workpiece.
[0008] Preferably, a filter plate is provided at the bottom of the compression pipe, an exhaust pipe is connected to the bottom of the filter plate by screws, a blower is provided at the bottom of the device body, and the other end of the exhaust pipe is connected to the air intake port of the blower.
[0009] By adopting the above technical solution, air can be exhausted from the filter plate through the blower and the exhaust pipe, so that there is a downward airflow above the funnel. During processing, the fine metal powder can be suppressed from floating and sucked into the compression pipe, thereby improving the effect of collecting and cleaning debris and metal powder.
[0010] Preferably, an air inlet is provided on the top of the device body, and an air outlet of the blower extends to the outside of the device body.
[0011] By adopting the above technical solution, an air inlet is opened on the top, and when the blower is working, air can be sucked in from the outside to form an exchange flow of air in the device body, thereby ensuring the normal operation of the filter plate and the exhaust pipe.
[0012] Preferably, a top plate extends from a side of the compression head close to the hydraulic cylinder, and the length of the top plate is the same as the length of the hydraulic cylinder push rod.
[0013] By adopting the above technical solution and designing the top plate on one side of the compression head, when the hydraulic cylinder push rod pushes the compression head to compress the metal powder, the top plate will enter the compression pipe together with the compression head to block the bottom of the funnel to catch the debris, thereby preventing the debris from falling to the inside of the compression head and accumulating and getting stuck. During retraction, the debris will be blocked by the inner wall of the compression pipe and fall back to the bottom, thereby ensuring normal compression of the metal debris.
[0014] Preferably, a retaining ring is provided at the connection between the retaining block and the pull rod, and when one side of the retaining ring abuts against the inner wall of the device body, the other end of the retaining block is pulled to overlap with the inner wall of the compression pipe.
[0015] By adopting the above technical solution, a retaining ring is set to ensure that the pull rod has a maximum outward pulling length, so as to ensure that the stopper will not fall off the discharge pipe due to excessive pulling length. At the same time, it also ensures that the discharge pipe channel is fully open, ensuring that the compressed metal debris blocks can be discharged smoothly.
[0016] Preferably, two baffles are provided at one end of the pull rod, and the rotating bar is located between the two baffles.
[0017] By adopting the above technical solution, the rotating bar can be rotated freely by inserting the rotating bar on the pull rod in the middle of the baffle. When it is rotated to the card block, it can resist the rotating bar and the pull rod to prevent the pull rod from being pulled out at will, so as to ensure that the position of the block is restricted and provide a resistance surface for compressing metal debris normally.
[0018] Preferably, the outer wall of the device body is movably connected with a double-sliding door, and the double-sliding door is a glass door with an aluminum alloy frame.
[0019] By adopting the above technical solution and installing a double-sliding door, it is convenient to open the main body of the device to place the workpiece for processing. At the same time, the transparent double-sliding door can protect the safety of workers during processing and facilitate observation of the compactness and status of the processing so as to adjust the processing parameters at any time.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] (1) By changing the positions of the processing part and the fixing part, when the workpiece is processed, the metal debris generated will fall into the funnel below, making it easier to clean and collect the debris, and then fall into the compression pipe. After a certain amount of debris is collected, the hydraulic cylinder pushes the compression head between the block blocks to compress the metal debris, so that a large amount of metal debris is compressed into blocks, so that more debris can be collected for a long time, reducing the number of debris cleaning times, thereby improving the efficiency of processing the workpiece;
[0022] (2) Through the blower and exhaust pipe, air can be exhausted from the filter plate, so that there is a downward airflow above the funnel. During processing, the fine metal powder can be suppressed from floating and sucked into the compression pipe, thereby improving the effect of collecting and cleaning debris and metal powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;
[0024] Figure 2 This is a schematic diagram of the internal structure of the device body of the utility model;
[0025] Figure 3 This is a cross-sectional view of the funnel and compression pipe structure of the utility model;
[0026] Figure 4 This is a schematic diagram of the stopper structure of the utility model.
[0027] In the figure: 1. Device body; 2. Processing part; 3. Fixing part; 4. Funnel; 5. Compression pipe; 6. Compression head; 7. Hydraulic cylinder; 8. Discharge pipe; 9. Stopper; 10. Pull rod; 11. Rotating bar; 12. Block; 13. Filter plate; 14. Exhaust pipe; 15. Blower; 16. Air inlet; 17. Double sliding door. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] The following is combined with Figure 1-4 The utility model is described in further detail.
[0030] See also Figures 1 to 4The utility model provides an embodiment: a digital horizontal machining center, comprising: a device body 1, a machining part 2, the machining part 2 is arranged on the inner wall of the device body 1, the machining part 2 is a structure that can carry a machining tool to move in the X-axis and Z-axis, and the machining part 2 is a structure for installing a tool for machining, a fixing part 3, the fixing part 3 is horizontally arranged on the inner wall of the device body 1, the inner wall of the device body 1 has a partition, the fixing part 3 is fixed on the inner side of the partition, the fixing part 3 is a structure for fixing a workpiece, and the workpiece can be fixed and then processed by Y-axis movement to adjust the position, a funnel 4, the funnel 4 is placed on the inner wall of the device body 1, the The four sides of the top of the funnel 4 are welded to the inner wall of the device body 1, and the upper end opening is located directly below the fixing part 3, which is convenient for catching the metal debris generated by the processing. A compression pipe 5 is provided at the bottom of the funnel 4. The compression pipe 5 is welded below the funnel 4 to collect debris and provide compression space. One end of the compression pipe 5 is connected to a hydraulic cylinder 7 by bolts. The push rod of the hydraulic cylinder 7 is inserted into the compression pipe 5, and a compression head 6 is welded to one end of the push rod. The compression head 6 can be moved in the compression pipe 5 by the hydraulic cylinder 7, so that a certain amount of debris is collected and pushed and squeezed into blocks, thereby reducing the volume of metal debris and increasing the amount of debris collected.
[0031] A discharge pipe 8, one side of which is welded to one end of the compression pipe 5, and a stopper 9 is inserted on one side of the discharge pipe 8. The stopper 9 can be inserted into the discharge pipe 8 to provide support for the compressed metal powder through one side. At the same time, it can be opened to take out the debris block after a certain amount of accumulation. A pull rod 10 is welded to one end of the stopper 9, and the other end of the pull rod 10 passes through the outer wall of the device body 1. By extending the pull rod 10 to the outer wall of the front side, it is convenient to process and pull out the stopper 9. The other end of the pull rod 10 is rotatably connected to a rotating bar 11, and a clamping block 12 is welded to the outer wall of the device body 1, and the main body of the rotating bar 11 is placed on the inner side of the clamping block 12. When rotated to the clamping block 12, it can resist the rotating bar 11 and the pull rod 10 to prevent the pull rod 10 from being pulled out at will, so as to ensure that the position of the stopper 9 is restricted, and a resistance surface can be normally provided for the compressed metal debris. Through the above structure, a large amount of metal debris can be compressed into blocks, so that more debris can be collected for a long time, reducing the number of times the debris is cleaned, thereby improving the efficiency of processing the workpiece.
[0032] See also Figure 2 and Figure 3A filter plate 13 is provided at the bottom of the compression pipe 5, and an exhaust pipe 14 is connected to the bottom of the filter plate 13 by screws. A blower 15 is provided at the bottom of the device body 1, and the other end of the exhaust pipe 14 is connected to the air suction port of the blower 15. Through the blower 15 and the exhaust pipe 14, air can be exhausted from the filter plate 13, so that there is a downward airflow above the funnel 4. During processing, the fine metal powder can be suppressed from floating and sucked into the compression pipe 5, thereby improving the effect of collecting and cleaning debris and metal powder. An air inlet 16 is opened at the top of the device body 1, and the exhaust port of the blower 15 extends to the outside of the device body 1 When the blower 15 is working, air can be sucked in from the outside to form an exchange flow of air in the device body 1, ensuring the normal operation of the filter plate 13 and the exhaust pipe 14. A top plate extends from the compression head 6 close to the hydraulic cylinder 7, and the length of the top plate is the same as the length of the push rod of the hydraulic cylinder 7. When the push rod of the hydraulic cylinder 7 pushes the compression head 6 to compress the metal powder, the top plate will enter the compression pipe 5 with it, and the bottom of the funnel 4 will be blocked to catch the debris, which can prevent the debris from falling to the inside of the compression head 6 and accumulating and getting stuck. When retracting, the debris will be blocked by the inner wall of the compression pipe 5 and fall back to the bottom to ensure normal compression of the metal debris.
[0033] See also Figures 1 to 4 A retaining ring is provided at the connection between the stopper 9 and the pull rod 10. When one side of the retaining ring is against the inner wall of the device body 1, the retaining ring can be provided so that when the pull rod 10 is pulled outward, it has a maximum outward pulling length to ensure that the stopper 9 will not fall off the discharge pipe 8 due to the excessive pulling length. The other end of the stopper 9 is pulled to coincide with the inner wall of the compression pipe 5, ensuring that the discharge pipe 8 channel is fully opened and that the compressed metal debris can be discharged smoothly. Two retaining plates are provided at one end of the pull rod 10, and the rotating bar 11 is located in the middle of the two retaining plates. The rotating bar 11 is inserted into the pull rod 10 in the middle of the retaining plates. On the upper side, the rotating bar 11 can be rotated at will. When it is rotated to the block 12, it can resist the rotating bar 11 and the pull rod 10 to prevent the pull rod 10 from being pulled out at will, so as to ensure that the position of the stopper 9 is restricted, and a resistance surface can be normally provided for compressing metal debris. The outer wall of the device body 1 is movably connected with a double push door 17. The double push door 17 is installed to facilitate opening the device body 1 for placing the workpiece for processing, and the double push door 17 is a glass door with an aluminum alloy frame. The transparent double push door 17 can protect the safety of workers during processing and is convenient for observing the compactness and status of processing so as to adjust the processing parameters at any time.
[0034] Working principle: During processing, the blower 15 is turned on and air is sucked in from the filter plate 13 through the exhaust pipe 14. Under the action of the air inlet 16, the internal air of the device body 1 flows, and the debris and dust generated by the processing will fall into the funnel 4 and finally slide into the compression pipe 5. After a certain amount is collected, the compression head 6 is pushed by the hydraulic cylinder 7 to compress the collected debris into blocks in the compression pipe 5. After multiple collection and compression, a large amount of debris will be compressed into a whole block, and then the rotating bar 11 is rotated away from the block 12, and the pull rod 10 can be pulled away from the discharge pipe 8, and then the hydraulic cylinder 7 is started to push the debris block out.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.
Claims
1. A digital horizontal machining center, characterized in that: include: Device body (1); A processing part (2), the processing part (2) is arranged on the inner wall of the device body (1), and the processing part (2) is a structure for installing existing tool processing; A fixing portion (3), the fixing portion (3) being horizontally arranged on the inner wall of the device body (1); A funnel (4), the funnel (4) being placed on the inner wall of the device body (1), and the upper end opening being located directly below the fixing portion (3); a compression pipe (5) being provided at the bottom end of the funnel (4); one end of the compression pipe (5) being connected to a hydraulic cylinder (7) via bolts; a push rod of the hydraulic cylinder (7) being inserted into the compression pipe (5), and a compression head (6) being welded to one end of the push rod; A discharge pipe (8), one side of which is welded to one end of the compression pipe (5), a block (9) is inserted into one side of the discharge pipe (8), one end of which is welded to a pull rod (10), and the other end of the pull rod (10) passes through the outer wall of the device body (1), the other end of the pull rod (10) is rotatably connected to a rotating bar (11), the outer wall of the device body (1) is welded to a clamping block (12), and the main body of the rotating bar (11) is placed on the inner side of the clamping block (12).
2. A digital horizontal machining center according to claim 1, characterized in that: A filter plate (13) is provided at the bottom of the compression pipe (5), and an exhaust pipe (14) is connected to the bottom of the filter plate (13) by screws. A blower (15) is provided at the bottom of the device body (1), and the other end of the exhaust pipe (14) is connected to the air intake port of the blower (15).
3. A digital horizontal machining center according to claim 2, characterized in that: An air inlet (16) is provided at the top of the device body (1), and an air outlet of the blower (15) extends to the outside of the device body (1).
4. A digital horizontal machining center according to claim 1, characterized in that: A top plate extends from the compression head (6) on one side close to the hydraulic cylinder (7), and the length of the top plate is the same as the length of the push rod of the hydraulic cylinder (7).
5. The digital horizontal machining center according to claim 1, characterized in that: A retaining ring is provided at the connection between the retaining block (9) and the pull rod (10); when one side of the retaining ring abuts against the inner wall of the device body (1), the other end of the retaining block (9) is pulled to overlap with the inner wall of the compression pipe (5).
6. A digital horizontal machining center according to claim 1, characterized in that: Two blocking pieces are arranged at one end of the pull rod (10), and the rotating bar (11) is located between the two blocking pieces.
7. A digital horizontal machining center according to claim 1, characterized in that: The outer wall of the device body (1) is movably connected with a double-sliding door (17), and the double-sliding door (17) is a glass door with an aluminum alloy frame.
