Bottle body defect polishing device
By designing a bottle body defect grinding device with roller set and drive mechanism, the problems of circular arc and inconvenient pick-up and placement in the surface defect grinding of gas cylinders are solved, and uniform rotary grinding and efficient quality control of gas cylinders are achieved.
Patent Information
- Application Number
- CN202420566684.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-22
AI Technical Summary
In the prior art, when the surface defects of medical gas cylinders are polished, it is difficult to ensure circular arc when manually polishing, and it is difficult to pick up and place the gas cylinders, and it is difficult to achieve rotary polishing.
A bottle defect grinding device including a frame, a roller set, a drive mechanism and an adjustable position grinding mechanism is designed. The cylinder is rotated by the roller set and the cylinder is rotated, and the lifting mechanism realizes the up and down movement of the cylinder, and the positioning mechanism is passed through the positioning mechanism. Improve stability and ensure the arc and uniformity of the polishing position.
It realizes uniform rotary grinding of gas cylinder surface defects, improves product quality and convenience of picking and putting, and ensures the accuracy of circular arc and grinding efficiency.
Smart Images

Figure CN222199866U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gas cylinder processing, and in particular relates to a bottle body defect grinding device. Background Art
[0002] The most common medical gas cylinders are oxygen cylinders or CNG cylinders used in hospitals, which are mainly used to store compressed natural gas. The quality requirements for this type of gas cylinder are relatively high, so there are requirements and standards for the strength and surface quality of the gas cylinders during the processing. During the processing of the gas cylinder, there are often defects on the surface of the gas cylinder that need to be polished. The existing polishing method uses manual polishing. Since the surface of the bottle body has requirements for the arc degree, the arc degree needs to be guaranteed after polishing. When manual polishing is used, it is easy to cause concave conditions, which does not meet the quality requirements of the bottle body surface. At the same time, when manual polishing is used, in order to ensure the arc degree of the defective position of the bottle body as much as possible or to polish different defective positions, the position of the bottle body needs to be adjusted. Since the bottle body is large, it is not convenient to perform rotary polishing on the bottle body. At the same time, since it is necessary to ensure the stability of the gas cylinder during polishing, the contact area between the gas cylinder and the supporting device below is large. Therefore, it is not convenient for the gripping mechanism to pick up and place the gas cylinder during the process of picking up and placing the gas cylinder. Utility Model Content
[0003] In view of the above-mentioned shortcomings, the purpose of the utility model is to provide a bottle defect grinding device, which solves the problem that when grinding the surface defects of the gas cylinder in the prior art, manual grinding cannot ensure the circular arc of the gas cylinder surface and is inconvenient to take and put.
[0004] In order to achieve the above purpose, the technical solution provided by the utility model is:
[0005] A bottle defect grinding device comprises a frame and a roller group arranged on the frame. The frame is also equipped with a driving mechanism to drive the roller group to rotate and then drive the gas cylinder to rotate. A lifting mechanism is provided below the roller group to drive the gas cylinder to move up and down. The frame is also equipped with a grinding mechanism with adjustable position to grind the defects of the gas cylinder.
[0006] With the above structural design, the lifting mechanism is used to raise the cylinder higher than the roller group, which makes it easier for the grabbing mechanism to take and place the gas cylinder. At the same time, the driving mechanism drives the roller group to rotate, driving the gas cylinder to achieve rotary grinding through the grinding mechanism while rotating. Therefore, the arc degree of the grinding position can be guaranteed, and the grinding efficiency is higher.
[0007] As a further improvement, a positioning mechanism for positioning the gas cylinder is also provided at the end of the frame, and the positioning mechanism includes a telescopic adjustment rod fixedly mounted on the frame, and a positioning rod is transversely provided on the telescopic adjustment rod to limit the bottle mouth.
[0008] By adopting the above structure, the positioning mechanism provided on one side of the gas cylinder can improve the stability of the gas cylinder during the rotational grinding process, and the problem of falling is not likely to occur.
[0009] As a further improvement, the roller group includes two rollers arranged side by side, and both ends of the rollers are rotatably mounted on the frame;
[0010] The driving mechanism comprises a motor arranged inside the frame and a transmission wheel fixedly mounted on the end of the roller, and the output end of the motor is drivingly connected to the transmission wheel through a transmission belt.
[0011] With the above structural design, the motor of the driving mechanism rotates at a constant speed to drive the roller and the gas cylinder to rotate at a constant speed, so that the surface of the gas cylinder can be evenly polished and its arc degree can be ensured, thereby improving the processing quality of the product.
[0012] As a further improvement, a mounting portion is provided on the frame, and both ends of the roller are rotatably mounted on the mounting portion. A tensioning wheel is provided at an adjustable position on the mounting portion to adjust the tension of the transmission belt.
[0013] By adopting the above structural design, the tension of the transmission belt can be adjusted according to the size or mass of the product to be driven to rotate, thereby smoothly driving the rotation processing of gas cylinders of different sizes.
[0014] As a further improvement, a protective shell is provided at the position of the transmission wheel, and protective shells are also provided on both sides of the roller group.
[0015] With the above-mentioned structural design, the protective shell arranged at the transmission wheel position can ensure safety while preventing impurities from entering the drive mechanism and affecting the stability of the transmission. The protective shells arranged on both sides of the roller group are mainly used to prevent the roller from being entangled with other objects during rotation for safety reasons.
[0016] As a further improvement, the lifting mechanism includes a driving cylinder and a supporting wheel mounted on the driving cylinder. The cylinder is fixedly mounted below the frame and passes through the frame to be connected to the supporting wheel arranged between the two rollers.
[0017] With the above structural design, the cylinder arranged below drives the support wheel to contact the gas cylinder and further drives the gas cylinder to move up and down, so that space for grabbing the gas cylinder can be reserved, thereby improving the convenience of taking and placing.
[0018] As a further improvement, the grinding mechanism includes a mounting frame, which is slidably mounted on one side of the frame, and is provided with a vertical adjustment frame, which is provided with a horizontal adjustment component, and the horizontal adjustment component is detachably provided with a grinding piece.
[0019] By adopting the above structural design, the position adjustment in the vertical direction and the horizontal direction can be achieved according to the size of the gas cylinder and the defect position, thereby improving the versatility of the grinding device.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] 1. The utility model can realize rotary grinding of gas cylinders by means of the roller group and the driving mechanism for driving the roller group to rotate, thereby ensuring the uniformity and arc of grinding of surface defects of gas cylinders, improving the quality of gas cylinders, and at the same time, the height position of gas cylinders can be adjusted by the lifting mechanism arranged below, which is convenient for taking and placing gas cylinders;
[0022] 2. The grinding mechanism of the utility model can be pre-adjusted by sliding a mounting frame mounted on the frame, and then adjusted up, down, left and right by a vertical adjustment frame and a horizontal adjustment assembly. Therefore, it can adapt to grinding of gas cylinders of different sizes and defects in different positions, thereby improving the versatility of the grinding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0024] Figure 1 It is a schematic diagram of the structure of the utility model when the gas cylinder is placed;
[0025] Figure 2 It is a structural schematic diagram of the utility model;
[0026] Figure 3 yes Figure 2 The enlarged view at A in FIG.
[0027] Figure 4 yes Figure 2 A schematic diagram of the structure from another angle after the grinding mechanism is removed;
[0028] Figure 5 yes Figure 4 The enlarged view of point B in the middle;
[0029] Figure 6 yes Figure 4 Schematic diagram of the structure from another angle after removing the side panel.
[0030] In the figure:
[0031] Frame 1, mounting part 1a, mounting beam 1b, through hole 1c, roller group 2, roller 2a, mounting shaft 2b, driving mechanism 3, motor 3a, transmission wheel 3b, transmission belt 3c, tensioning wheel 3d, output wheel 3e, lifting mechanism 4, driving cylinder 4a, supporting wheel 4b, grinding mechanism 5, mounting frame 5a, vertical adjustment frame 5b, horizontal adjustment component 5c, fixed plate 51c, movable plate 52c, mounting plate 53c, adjusting cylinder 54c, grinding piece 5d, base 51d, mounting groove 52d, grinding stone 53d, positioning hole 54d, positioning mechanism 6, telescopic adjustment rod 6a, mounting part 61a, sliding sleeve 62a, fixing hole 63a, adjustment positioning rod 6b, protective shell 7, gas cylinder 100. DETAILED DESCRIPTION
[0032] In order to explain the technical content, structural features, achieved objectives and effects of the present invention in detail, the following is a detailed description in conjunction with the implementation modes and the accompanying drawings.
[0033] See also Figures 1 to 6 A bottle defect grinding device comprises a frame 1 and a roller group 2 arranged on the frame 1, wherein the roller group 2 comprises two rollers 2a arranged side by side, and both ends of the rollers 2a are rotatably mounted on the frame 1. The frame 1 is also provided with a driving mechanism 3 to drive the roller group 2 to rotate and then drive the gas cylinder 100 to rotate. In this embodiment, a friction layer is provided on the surface of the roller 2a to increase the friction force, which can ensure that the gas cylinder 100 rotates with the roller 2a. A lifting mechanism 4 is provided below the roller group 2 to drive the gas cylinder 100 to move up and down, and the gas cylinder 100 can be lifted up to form a gap with the roller 2a, which is convenient for the grabbing device to take and place. The frame 1 is also provided with a grinding mechanism 5 with adjustable position to grind the defects of the gas cylinder 100.
[0034] Please continue reading Figure 5 Furthermore, the end of the frame 1 is also provided with a positioning mechanism 6 for positioning the gas cylinder 100, and the positioning mechanism 6 includes a telescopic adjustment rod 6a fixedly mounted on the frame 1, and a mounting portion 61a is provided at the lower end of the telescopic adjustment rod 6a and is fixedly connected to the frame 1 by bolts, and a sliding sleeve 62a is transversely arranged at the upper end of the telescopic adjustment rod 6a, and a positioning rod 6b is transversely arranged in the sleeve sliding sleeve 62a on the telescopic adjustment rod 6a to limit the bottle mouth, and the position of the positioning rod 6b can be adjusted to adapt to different gas cylinders, and fixed by a screw arranged in a fixing hole 63a opened on the sliding sleeve 62a. In the utility model, the positioning mechanism 6 arranged on one side of the gas cylinder 100 can limit the rotating gas cylinder 100 to a certain extent, ensure its stability during rotation, and thereby improve the quality of grinding the defective position.
[0035] Please continue reading Figure 5 and Figure 6, the driving mechanism 3 includes a motor 3a arranged inside the frame 1 and a transmission wheel 3b fixedly mounted on the end of the roller 2a, and the output end of the motor 3a is connected to the transmission wheel 3b through a transmission belt 3c. Specifically, in this embodiment, the frame 1 is a hollow structure, the lower end of the frame 1 is provided with a mounting crossbeam 1b, the motor 3a is fixedly mounted on the mounting crossbeam 1b, and the output end of the motor 3a is provided with an output wheel 3e. A through hole 1c is provided on the frame 1 at a position corresponding to the transmission belt 3c, and the transmission belt 3c passes through the through hole 1c and is connected to the transmission wheel 3b and the output wheel 3e at the upper and lower ends respectively. In another embodiment, the transmission wheel 3b and the output wheel 3e can be designed as transmission gears, and the transmission belt 3c can be designed as a chain instead. A protective shell 7 is provided at the position of the transmission wheel 3b, and protective shells 7 are also provided on both sides of the roller group 2, which can protect the driving mechanism 3.
[0036] The frame 1 is provided with a mounting portion 1a, and the two ends of the roller 2a are rotatably mounted on the mounting portion 1a. Specifically, the two ends of the roller 2a are also provided with mounting shafts 2b, and the mounting shafts 2b are provided with the transmission wheel 3b, and the mounting shafts 2b are mounted on the mounting portion 1a through bearings. A tensioning wheel 3d is provided at an adjustable position on the mounting portion 1a to adjust the tension of the transmission belt 3c.
[0037] Please continue reading Figure 4 and Figure 6 The lifting mechanism 4 includes a driving cylinder 4a and a supporting wheel 4b mounted on the driving cylinder 4a. The cylinder 4a is fixedly mounted below the frame 1 and passes through the frame 1 to connect with the supporting wheel 4b disposed between the two rollers 2a. The middle of the supporting wheel 4b is concave to provide stability when supporting the gas cylinder 100. In this embodiment, the lifting mechanism 4 is provided with multiple groups.
[0038] Please continue reading Figure 3The grinding mechanism 5 includes a mounting frame 5a, which is slidably mounted on one side of the frame 1 and slidably connected via a slide rail disposed on the frame 1. The mounting frame 5a is provided with a vertical adjustment frame 5b, which can adjust the height in the vertical direction. The vertical adjustment frame 5b is provided with a horizontal adjustment component 5c, and a grinding piece 5d is detachably mounted on the horizontal adjustment component 5c. The horizontal adjustment component 5c includes a fixed plate 51c fixedly mounted on the vertical adjustment frame 5b, a movable plate 52c is disposed on the fixed plate 51c, and a mounting plate 53c is disposed on the movable plate 52c for mounting the grinding piece 5d, and the movable plate 52c is driven to adjust the position by an adjustment cylinder 54c disposed on the fixed plate 51c, so that the movable plate 52c can perform reciprocating motion to grind the designated area. The grinding piece 5d comprises a base 51d, a mounting groove 52d is provided at the front end of the base 51d, and a grinding stone 53d is installed in the mounting groove 52d at an adjustable position, which can be fixed by passing bolts through positioning holes 54d provided on both sides of the base 51d.
[0039] The working principle of the utility model is as follows:
[0040] When it is necessary to grind the defects on the gas cylinder 100, first, the gas cylinder 100 is grabbed by an external grabbing mechanism and placed on the grinding device. The supporting wheel 4b is driven upward and higher than the roller 2a by the driving cylinder 4a in advance, and the grabbing mechanism places the gas cylinder 100 on the supporting wheel 4b. Then, the driving cylinder 4a drives the supporting wheel 4b and the gas cylinder 100 to move downward until the gas cylinder is placed on the roller 2a, and then the positioning mechanism 6 is adjusted to contact the bottle mouth position limit. Then, the position of the grinding mechanism 5 is adjusted to the area to be polished, and the driving mechanism 5 works, driving the roller 2a to rotate while driving the gas cylinder 100 to rotate and realize the rotary grinding of the defective position, thereby ensuring the arc and uniformity during grinding. After the grinding is completed, the driving cylinder 4a drives the supporting wheel 4b and the gas cylinder 100 to move upward and disengage from the roller 2a, and then it can be grabbed manually or by the grabbing mechanism.
[0041] According to the disclosure and teaching of the above specification, the technicians in the field of the utility model can also change and modify the above implementation. Therefore, the utility model is not limited to the specific implementations disclosed and described above, and some modifications and changes to the utility model should also fall within the protection scope of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the utility model. Other devices that are the same or similar to them are all within the protection scope of the utility model.
Claims
1. A bottle defect polishing device, characterized in that: The invention comprises a frame (1) and a roller group (2) arranged on the frame (1); the frame (1) is also provided with a driving mechanism (3) for driving the roller group (2) to rotate and then driving the gas cylinder (100) to rotate; a lifting mechanism (4) is provided below the roller group (2) for driving the gas cylinder (100) to move up and down; and the frame (1) is also provided with a grinding mechanism (5) with adjustable position for grinding defects of the gas cylinder (100).
2. A bottle defect polishing device as claimed in claim 1, characterized in that: The end of the frame (1) is also provided with a positioning mechanism (6) for positioning the gas cylinder (100), the positioning mechanism (6) comprising a telescopic adjustment rod (6a) fixedly mounted on the frame (1), and a positioning rod (6b) is transversely arranged on the telescopic adjustment rod (6a) to limit the bottle mouth.
3. The bottle defect polishing device according to claim 1, characterized in that: The roller group (2) comprises two rollers (2a) arranged side by side, and both ends of the rollers (2a) are rotatably mounted on the frame (1); The driving mechanism (3) comprises a motor (3a) arranged inside the frame (1) and a transmission wheel (3b) fixedly mounted on the end of the roller (2a); the output end of the motor (3a) is drivingly connected to the transmission wheel (3b) via a transmission belt (3c).
4. A bottle defect polishing device as claimed in claim 3, characterized in that: The frame (1) is provided with a mounting portion (1a), and both ends of the roller (2a) are rotatably mounted on the mounting portion (1a). A tensioning wheel (3d) is provided at an adjustable position on the mounting portion (1a) to adjust the tension of the transmission belt (3c).
5. The bottle defect polishing device according to claim 3, characterized in that: A protective shell (7) is provided at the position of the transmission wheel (3b), and protective shells (7) are also provided on both sides of the roller group (2).
6. A bottle defect polishing device as claimed in claim 3, characterized in that: The lifting mechanism (4) comprises a driving cylinder (4a) and a supporting wheel (4b) mounted on the driving cylinder (4a); the cylinder (4a) is fixedly mounted below the frame (1) and passes through the frame (1) to be connected to the supporting wheel (4b) disposed between the two rollers (2a).
7. The bottle defect polishing device according to claim 1, characterized in that: The grinding mechanism (5) comprises a mounting frame (5a), the mounting frame (5a) being slidably mounted on one side of the frame (1), the mounting frame (5a) being provided with a vertical direction adjustment frame (5b), the vertical direction adjustment frame (5b) being provided with a horizontal direction adjustment component (5c), and the horizontal direction adjustment component (5c) being detachably provided with a grinding piece (5d).
