Pipe polishing device
By using spray plates and filter box systems in the pipe polishing device, the debris generated during the polishing process is cooled and collected, and the hazards of debris splashes to operators are solved, improving the safety of equipment and resource utilization efficiency.
Patent Information
- Application Number
- CN202420600930.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing pipe processing equipment cannot effectively collect and process the generated debris during the polishing process, causing debris to damage the operator and reducing the safety of the device.
A pipe polishing device is designed, using a spray plate and a nozzle combined with a telescopic hose, and the cooling water is sprayed out through a water pump to cool and concentrate the debris during the polishing assembly. The filter box and filter plate are used to filter the debris. Separate from the coolant, and the pumping pump realizes the recycling of the coolant.
It effectively avoids damage to the operator by debris, improves the safety of the device's use, and reduces resource waste through the recycling of coolant, and improves the practicality and convenience of the device.
Smart Images

Figure CN222200101U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe processing equipment, in particular to a pipe polishing device. Background Art
[0002] Polishing refers to a processing method that uses mechanical, chemical or electrochemical effects to reduce the surface roughness of a workpiece to obtain a bright and smooth surface. It is a modification process on the workpiece surface using polishing tools and abrasive particles or other polishing media. A polishing machine is also called a grinder, which is often used for mechanical grinding, polishing and waxing. Polishing is mostly to reduce rust marks on the surface of the pipe, reduce the erosion of rust on the surface of the pipe, and facilitate painting.
[0003] In order to improve the polishing effect and effect on the inner and outer walls of the pipe, the existing polishing equipment for pipe processing often adopts a combination of an inner grinding rod and an outer grinding wheel to improve the polishing effect of the device on the pipe, facilitate subsequent painting, and increase the service life of the pipe. However, during the polishing process, the existing device cannot process and collect the debris generated by the polishing of the pipe surface, which splashes everywhere and causes harm to the surrounding operators, reducing the practical safety of the device.
[0004] For example (authorization announcement number CN214817660U) a pipe polishing includes a polishing mechanism and a positioning mechanism; the polishing mechanism includes a motor installed on a polishing base, and the output end of the motor is connected to a polishing roller for polishing the inner wall of the pipe through a coupling structure; the positioning mechanism includes a positioning fixture arranged on the outside of the polishing roller, the positioning fixture includes a fixed clamp block and two movable clamp blocks, and the fixed clamp block and the two movable clamp blocks are arranged in a circular array on the outside of the polishing roller; the fixed clamp block is arranged directly below the polishing roller, and the two movable clamp blocks are symmetrically arranged on the left and right sides of the polishing roller; the bottom of the fixed clamp block is fixedly connected to the positioning base, and the top ends of the two movable clamp blocks are connected to inclined driving cylinders. The device solves the problem that the existing equipment cannot be adjusted according to the aperture size. However, when processing the bright surface, the device cannot handle the debris generated by polishing, which splashes everywhere and causes harm to the operator, reducing the safety of the device. Utility Model Content
[0005] The utility model aims to provide a pipe polishing device to solve the problems raised in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe polishing device, comprising a box body used for pipe polishing processing and a polishing assembly for pipe polishing, the polishing assembly is movably connected to the inner top wall of the box body, and two groups of linear motors connected to the inner wall of the box body are provided on both sides of the polishing assembly, the moving part of the linear motor is connected to a spray plate, and a plurality of nozzles covering the surface of the spray plate are provided at the bottom of the spray plate, the nozzles are connected to a telescopic hose through the hollow spray plate, the telescopic hose is connected to a water pipe running through the top of the box body, the water pipe runs through the top of the water tank and is connected to the water outlet end of a water pump arranged inside the water tank, and one side of the water tank is fixedly welded to the side wall of the box body away from the box door.
[0007] As a preferred embodiment, the inner top wall of the box body is slidably connected with a slider, the bottom of the slider is screwed connected with an electric push rod for adjusting the length, and the moving part of the electric push rod is connected to the polishing assembly.
[0008] As a preferred embodiment, symmetrically arranged channels are opened on both sides of the box body, and the channels are slidably connected to the outer peripheral side of the pipe.
[0009] As a preferred embodiment, the inner bottom wall of the box is provided with two hydraulic rods for easy adjustment, the tops of the two hydraulic rods are welded with arc-shaped support members for providing support during pipe processing, and the two support members are symmetrically arranged in the inner cavity of the box.
[0010] As a preferred embodiment, a through hole is opened in the inner bottom wall of the box body, the through hole is communicated with the filter box welded to the bottom of the box body, and a through groove communicated with the through hole is provided on the top of the filter box.
[0011] As a preferred embodiment, a filter plate is slidably connected in the filter box, and two slide bars for facilitating movement and limiting are welded on both sides of the filter plate. The slide bars are slidably connected to the slide rails arranged in the filter box.
[0012] As a preferred embodiment, two fixing plates for supporting and fixing are welded on the top of the box body, and the fixing plates are connected to the outer peripheral side of the water pipe.
[0013] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0014] The pipe polishing device benefits from the designed spray plate and a plurality of nozzles installed at the bottom of the spray plate. The hollow spray plate is connected to one end of the telescopic hose, the other end of the telescopic hose is connected to a water pipe that runs through the top of the box, the outer peripheral side of the water pipe is connected to two fixed plates welded on the top of the box, and the other end of the water pipe runs through the water tank and is connected to a water pump arranged inside the water tank. Then, under the action of the water pump, the cooling water inside the water tank is sprayed out through the spray plate and the nozzle through the connected water pipe and the telescopic hose. The spraying of the coolant inside the box can cool and concentrate the splashing debris generated when the polishing component is working, so as to avoid damage to the operator caused by the splashing, and the flow of the coolant can concentrate the debris at the inner bottom of the box, so as to avoid affecting the operation of other equipment inside the box, thereby improving the safety of the device.
[0015] The pipe polishing device benefits from the filter box designed at the bottom of the box body. The top of the filter box is provided with a through groove which is connected with the through hole provided at the bottom of the box body, so that the polishing debris carried by the coolant enters the filter box through the through groove. A sliding plate connected with sliding connection is provided in the filter box. A filter screen for filtering debris and cooling water is embedded in the slide plate. Two slide bars are welded on both sides of the filter plate. The slide bars are slidably connected with the slide rails provided in the filter box, so that the filter plate can be replaced easily, thereby improving the convenience of using the device.
[0016] A water pump is arranged at the inner bottom of the filter box, and the water pump transports the filtered coolant to the inside of the water tank, so as to facilitate the recycling of the filtered coolant, reduce the waste of resources and improve the practicability of the device.
[0017] The device solves the problem that the existing equipment cannot cool the splashing high-temperature debris when polishing the pipe, resulting in a bad influence on the operator, thereby improving the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a structural schematic diagram of a pipe polishing device in an embodiment of the utility model;
[0020] Figure 2 In the embodiment of the utility model Figure 1 Sectional view in the AA direction;
[0021] Figure 3This is a schematic diagram of the connection structure of the spray plate in the embodiment of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the hydraulic rod in the embodiment of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the collection box in the embodiment of the utility model;
[0024] Figure 6 It is a schematic diagram of the structure of the filter plate in the embodiment of the utility model.
[0025] Description of reference numerals:
[0026] In the figure: 1. Box body; 2. Support feet; 3. Collection box; 4. Channel; 5. Fixed plate; 6. Water pipe; 7. Water tank; 8. Linear motor; 9. Slider; 10. Electric push rod; 11. Polishing assembly; 12. Hydraulic rod; 13. Filter box; 14. Filter plate; 15. Spray plate; 16. Nozzle; 17. Support; 18. Through groove; 19. Handle; 20. Slide bar. DETAILED DESCRIPTION
[0027] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0028] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.
[0029] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.
[0030] Example
[0031] like Figures 1 to 6As shown, a pipe polishing device includes a box body 1 used in pipe polishing processing and a polishing assembly 11 for pipe polishing. The polishing assembly 11 is arranged so that after the pipe is supported inside the box body 1, the polishing operation on the surface of the pipe can be completed by controlling the movement of the polishing assembly 11. After the pipe is polished, it is convenient to spray paint on its surface, which is beneficial to improve the service life and corrosion resistance of the pipe. The polishing assembly 11 is connected to the moving part of the electric push rod 10, and the fixed part of the electric push rod 10 is screwed to the bottom of the slider 9. The slider 9 is connected to the moving part of the guide rail arranged on the inner top wall of the box body 1. The movement of the moving part of the linear guide rail drives the slider 9 connected thereto to slide on the inner top wall of the box body 1, so that it is convenient to complete the polishing operation of different pipe lengths by controlling the movement of the linear guide rail, thereby improving the convenience of using the device.
[0032] Two groups of linear motors 8 connected to the inner wall of the box body 1 are provided on both sides of the linear guide rail, and the moving parts of the two linear motors 8 are connected to the spray plates 15. The moving parts of the linear motors 8 are connected to the spray plates 15. The bottom of the spray plates 15 is provided with a plurality of nozzles 16 covering the surface thereof, and the nozzles 16 are connected to the telescopic hose through the hollow spray plates 15. The setting of the telescopic hose facilitates the movement of the spray plates 15 on the inner top wall of the box body 1 when the moving part of the linear motor 8 moves, thereby avoiding the influence of the fixed length of the water pipe on its movement stability and improving the practicality of the device. The telescopic hose is connected to the water pipe 6 that runs through the top of the box body 1, and the outer peripheral side of the water pipe 6 is connected to the two fixed plates 5 welded to the top of the box body 1. The setting of the fixed plates 5 makes the connection between the water pipe 6 and the box body 1 more stable, effectively improving the structural stability of the device. The water pipe 6 runs through the top of the water tank 7 and is connected to the water outlet end of the water pump arranged inside the water tank 7. One side of the water tank 7 is fixedly welded to the side wall of the box body 1 away from the box door.
[0033] In order to facilitate the inspection of the inside of the box body 1, a box door is hinged on a hinge on one side of the box body 1, and a handle is provided on the opposite side of the box door. The box door is opened by holding the handle, which is convenient for inspection and cleaning of the internal structure of the box body 1 and improving the service life of the device. Channels 4 for convenient pipe placement are provided on both sides of the box body 1. The channels 4 are symmetrically distributed on the two side walls of the box body 1, and two symmetrically placed hydraulic rods 12 are welded to the inner bottom wall of the box body 1. The moving part of the hydraulic rod 12 is welded with an arc-shaped support 17 for supporting the pipe. The support 17 is slidably connected to the outer peripheral side of the pipe, and an arc-shaped groove is provided between the two hydraulic rods 12. A material trough running through the bottom of the box body 1 is provided at the bottom of the groove, and the material trough is connected to the filter box 13 welded to the bottom of the box body 1, and a through groove 18 connected to the material trough is provided on the top of the filter box 13, so as to facilitate the recovery of coolant and debris inside the box body 1.
[0034] The inner wall of the filter box 13 is provided with a slide rail, and the slide rail is slidably connected with a slide bar 20, and the slide bar 20 is welded to both sides of the filter plate 14. A filter screen for filtering is embedded in the filter plate 14. The filter screen can separate the coolant and debris, and the coolant is recycled. A water pump is arranged at the inner bottom of the filter box 13, and the water pump can transport the filtered coolant to the inside of the water tank 7, thereby completing the recycling of the coolant. In order to facilitate the replacement and cleaning of the filter plate 14, a handle 19 is screwed to one side of the filter plate 14. The setting of the handle 19 facilitates the operation of the device after use, thereby improving the practicability of the device.
[0035] Four legs 2 are welded at the bottom of the box 1, and the four legs 2 support the box 1 to prevent the inside of the box 1 from shaking during processing, thereby improving the stability of the device.
[0036] The linear motor 8, electric push rod 10, polishing assembly 11 and hydraulic rod 12 are all conventional instruments. Their working principles, sizes and models are irrelevant to the functions of the present application, so they will not be described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0037] How it works
[0038] The pipe polishing device puts the pipe to be polished into the box body through the channels 4 arranged on both sides of the box body 1, controls the linear guide rail embedded in the inner top wall of the box body 1, and the moving part of the linear guide rail drives the slider 9 to slide on the inner top wall of the box body 1, drives the electric push rod 10 fixed at the bottom of the slider 9 to move, and the moving part of the electric push rod 10 is connected to the polishing assembly 11, controls the linear guide rail and the electric push rod 10 to move together, and completes the position adjustment of the polishing assembly 11;
[0039] After the two hydraulic rods 12 connected to the bottom wall of the box body 1 are controlled, the moving part of the hydraulic rods 12 is welded with a support 17, and the support 17 abuts against the surface of the pipe. After the pipe is fixed, the water pump arranged inside the water tank 7 is started. The water pump conveys the coolant to the inside of the spray plate 15 through the connected water pipe and the telescopic hose. Under the action of the spray plate 15 and the nozzle 16, the debris splashed during the processing of the polishing assembly 11 is cooled;
[0040] The used coolant, carrying debris, gathers in the groove set at the bottom of the box body 1, is connected through the set material trough and the through groove 18, and is filtered through the filter plate 14 set inside the filter box 13. Finally, the water pump set on the bottom wall of the filter box 13 is started to complete the circulation of the coolant.
[0041] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipe polishing device, comprising a housing (1) used in pipe polishing processing and a polishing assembly (11) for pipe polishing, wherein the polishing assembly (11) is movably connected to the inner top wall of the housing (1), and two groups of linear motors (8) connected to the inner side wall of the housing (1) are provided on both sides of the polishing assembly (11), characterized in that: The moving part of the linear motor (8) is connected to a spray plate (15), and a plurality of nozzles (16) covering the surface of the spray plate (15) are provided at the bottom thereof. The nozzles (16) are connected to a telescopic hose through the hollow spray plate (15), and the telescopic hose is connected to a water pipe (6) penetrating the top of the box body (1), and the water pipe (6) penetrates the top of the water tank (7) and is connected to the water outlet end of a water pump arranged inside the water tank (7). One side of the water tank (7) is fixedly welded to a side wall of the box body (1) away from the box door.
2. A pipe polishing device according to claim 1, characterized in that: The inner top wall of the box body (1) is slidably connected to a slider (9), the bottom of the slider (9) is screw-connected to an electric push rod (10) for adjusting the length, and the moving part of the electric push rod (10) is connected to a polishing assembly (11).
3. A pipe polishing device according to claim 2, characterized in that: Symmetrically arranged channels (4) are provided on both sides of the box body (1), and the channels (4) are slidably connected to the outer peripheral side of the pipe.
4. A pipe polishing device according to claim 3, characterized in that: The inner bottom wall of the box body (1) is provided with two hydraulic rods (12) which are easy to adjust. The tops of the two hydraulic rods (12) are welded with arc-shaped support members (17) for providing support during pipe processing. The two support members (17) are symmetrically arranged in the inner cavity of the box body (1).
5. A pipe polishing device according to claim 4, characterized in that: The inner bottom wall of the box body (1) is provided with a through hole, which is connected to a filter box (13) welded to the inner bottom of the box body (1), and the top of the filter box (13) is provided with a through groove (18) connected to the through hole.
6. A pipe polishing device according to claim 5, characterized in that: A filter plate (14) is slidably connected inside the filter box (13), and two sliding bars (20) for facilitating movement and limiting positioning are welded on both sides of the filter plate (14). The sliding bars (20) are slidably connected to a slide rail arranged in the filter box (13).
7. A pipe polishing device according to claim 5, characterized in that: Two fixing plates (5) for supporting and fixing are welded on the top of the box body (1), and the fixing plates (5) are connected to the outer peripheral side of the water pipe (6).
