Polishing device with dust removal function

By introducing the negative pressure attraction mechanism of the reservoir and fan into the grinding device and combining the baffle structure, the problem that the existing grinding device cannot effectively control the flying chips is solved, which significantly improves the dust removal effect, improves the working environment and safety.

CN222200155UActive Publication Date: 2024-12-20WENZHOU FUHUA SAFETY EQUIP CO LTD
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Patent Information

Application Number
CN202323601965.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2024-12-20
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

The existing grinding devices cannot effectively control fly chips during the grinding process, resulting in health risks and unclear venues, which can easily lead to occupational hazards such as pneumoconiosis in the operators.

Method used

A grinding device with dust removal function is designed, including a bracket, grinder, outer cover, reservoir, baffle and fan. The fan forms a negative pressure to attract flying chips into the reservoir, and uses baffle and water storage. The combined structure of the pool improves the dust removal effect.

Benefits of technology

Through the water storage buffer of the reservoir and the negative pressure attraction of the fan, flying chips can be effectively collected and recovered, which significantly improves the dust removal effect of the grinding device and reduces health risks and site pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polishing device with a dust removal function, which comprises a bracket, a grinding machine arranged on the bracket, an outer cover arranged on the bracket, and a water storage tank arranged below the outer cover, communicated with the outer cover and used for storing water, the baffle is mounted in the outer cover and used for blocking flying chips; the fan is mounted on the outer cover or the bracket; an air duct communicated with the fan is arranged in the outer cover, and negative pressure is formed in the outer cover through the fan, so that flying chips are sucked into the water storage tank and / or sucked to the baffle and fall into the water storage tank after being blocked. The dust removal effect of the polishing device can be improved, and the potential safety hazard problem caused to staff and the site cleaning problem are solved.
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Description

Technical Field

[0001] The utility model relates to grinding equipment, in particular to a grinding device with a dust removal function. Background Art

[0002] The grinding device is a very important processing device in the production process. Polishing, deburring and other functions can be achieved through grinding, and the grinding device will generate a lot of flying chips during the grinding process. At present, conventional grinding devices mainly use dust covers and other components to reduce the flying of debris, and let the debris hit the dust cover and then fall and concentrate. However, the current grinding device has limited control over flying chips and cannot achieve the dust removal function well. This is likely to cause health problems when used for a long time by workers, and it is easy to cause workers to suffer from occupational hazards such as pneumoconiosis and silicosis. At the same time, it is also impossible to keep the site clean. Therefore, there are still many problems that need to be overcome in the current existing grinding devices. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a grinding device with a dust removal function, which can improve the dust removal effect of the grinding device and improve the safety hazards caused to employees and the problem of site cleaning.

[0004] To achieve the above object, the utility model provides the following technical solution: a grinding device with dust removal function, comprising a bracket, a grinding wheel installed on the bracket, an outer cover installed on the bracket, and

[0005] A water reservoir is installed below the outer cover, communicated with the outer cover, and used for storing water;

[0006] A baffle, installed in the outer cover, for blocking flying chips;

[0007] The fan is mounted on a cover or bracket;

[0008] An air duct connected to the fan is arranged in the outer cover, and negative pressure is formed in the outer cover by the fan to attract flying debris into the water reservoir and / or attract the flying debris to the baffle and block it before falling into the water reservoir.

[0009] As a further improvement of the utility model, the air duct is located above the water reservoir, and the air duct is connected to the water reservoir, and the negative pressure flows in the order of the grinding wheel machine, the water reservoir, the air duct, and the fan.

[0010] As a further improvement of the utility model, a float valve is provided in the water reservoir, and the float valve is connected to the water inlet pipe for opening and closing the water inlet pipe; the opening and closing liquid level of the float valve corresponds to the water level line.

[0011] As a further improvement of the utility model, a lighting lamp with a working voltage not exceeding 36V is also arranged on the outer cover.

[0012] As a further improvement of the utility model, a protective cover is further provided on the outer cover corresponding to the upper part of the grinding machine. The protective cover is slidably mounted on the outer cover and the shielding degree of the grinding machine is adjusted by sliding.

[0013] As a further improvement of the utility model, an arc-shaped slide rail is arranged on the protective cover, and a through hole for bolts to pass through is arranged at a position corresponding to the arc-shaped slide rail on the outer cover, and the protective cover slides and is tightened by the arc-shaped slide rail and the bolts in the through hole.

[0014] As a further improvement of the utility model, a bracket is further arranged on the outer cover below the corresponding grinding machine, and the bracket can be slidably mounted on the outer cover up and down and / or forward and backward.

[0015] As a further improvement of the utility model, the bracket is provided with a longitudinal slide rail, the outer cover is provided with a horizontal slide rail, the longitudinal slide rail and the horizontal slide rail on the bracket are fastened or loosened after passing through bolts, so that the upper and lower or front and rear positions of the bracket are adjusted and locked by using the bolts as positioning axes; or,

[0016] The bracket is provided with a horizontal slide rail, and the outer cover is provided with a longitudinal slide rail. The longitudinal slide rail and the horizontal slide rail are fastened or loosened after passing through bolts, so that the upper and lower or front and rear positions of the bracket can be adjusted and locked by using the bolts as positioning axes.

[0017] As a further improvement of the utility model, the side of the outer cover is provided with a protective side plate slidably connected thereto, and the protective side plate slides to adjust the shielding degree of the grinding machine.

[0018] As a further improvement of the present invention, limiting members are provided on the upper and lower sides of the outer cover corresponding to the protective side panels, the limiting members are fixedly connected to the outer cover, and a gap is formed between the limiting members and the outer cover for inserting the protective side panels, and the protective side panels slide in the gap.

[0019] The beneficial effects of the utility model include being able to buffer flying chips through the water in the water reservoir and at the same time being able to cooperate with the baffle to block the flying chips. The blocked flying chips fall into the water reservoir and can be further recovered. The fan can generate negative pressure, which can further attract the flying chips, thereby improving the flying chips collection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the front three-dimensional structure of the utility model;

[0021] Figure 2 It is a front structural schematic diagram of the utility model;

[0022] Figure 3 It is a schematic diagram of the back three-dimensional structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the utility model with the outer cover partially removed;

[0025] Figure 6 for Figure 1 A magnified view of part A in FIG.

[0026] Figure 7 for Figure 1 Enlarged view of part B in .

[0027] Figure numbers: 1. bracket; 2. grinding machine; 3. outer cover; 4. water reservoir; 5. baffle; 6. fan; 7. air duct; 8. opening; 9. barrier plate; 10. water level line; 11. float valve; 12. lighting lamp; 13. protective cover; 14. arc slide rail; 15. bracket; 16. longitudinal slide rail; 17. horizontal slide rail; 18. protective side plate; 19. limiter. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0029] Reference Figure 1-7 As shown,

[0030] A grinding device with dust removal function, comprising a bracket 1, a grinding wheel machine 2 installed on the bracket 1, an outer cover 3 installed on the bracket 1, and

[0031] A water reservoir 4 is installed below the outer cover 3, is communicated with the outer cover 3, and is used to store water;

[0032] The baffle 5 is installed in the outer cover 3 to block flying chips.

[0033] The fan 6 is mounted on the outer cover 3 or the bracket 1;

[0034] The outer cover 3 is provided with an air duct 7 connected to the fan 6. The fan 6 forms a negative pressure in the outer cover 3 to attract flying debris into the water reservoir 4 and / or attract the baffle 5 and block it before falling into the water reservoir 4.

[0035] In this solution, the grinding machine 2 is installed on the bracket 1, and the outer cover 3 is installed on the bracket 1. The outer cover 3 can alleviate the splashing of debris. When the grinding machine 2 is grinding, the debris mainly splashes in one direction. Based on this phenomenon, a water reservoir 4 is arranged under the outer cover 3, which can allow the splashing debris to enter the water in the water reservoir 4, thereby reducing the problem of debris splashing. The baffle 5 extends to the position of the water reservoir 4, which can allow the debris to splash and hit the baffle 5 and fall into the water, thereby improving the dust removal effect.

[0036] In a preferred arrangement, a fan 6 is also installed on the bracket 1 or the outer cover 3 , and an air duct 7 connected to the fan 6 is provided in the outer cover 3 . The fan 6 forms a negative pressure in the outer cover 3 to attract flying debris into the water reservoir 4 .

[0037] The fan 6 on the bracket 1 or the outer cover 3 is used to blow air outward, that is, negative pressure is formed in the outer cover 3. The negative pressure can attract the debris generated by the grinding machine 2 (i.e., grinding machine 2). After the negative pressure attracts the debris, it is blocked by the baffle 5. As the baffle 5 blocks it, it falls into the stored water, thereby achieving a more efficient dust removal effect.

[0038] One end of the baffle 5 corresponding to the water reservoir 4 is preferably configured to have a serrated structure, which can increase the ventilation volume, and the serrated baffle 5 can extend into the water reservoir 4. After the fan 6 is started and negative pressure is formed in the outer cover 3, the baffle 5 extends into the water reservoir 4. At this time, the airflow generated by the negative pressure can pass through the middle of the sawtooth, and the carried debris is also partially blocked by the baffle 5 and enters the water reservoir, and some of it is blocked and filtered by the water reservoir while passing through the middle position of the sawtooth.

[0039] In order to further increase the blocking effect on debris, the number of baffles 5 is two, and they are arranged front and back to form a double-layer structure, and the serrations between the two baffles 5 are staggered.

[0040] The baffle 5 is arranged as a double-layer structure, and the serrations are staggered, which can increase the ventilation volume while having a double-layer blocking effect. The staggered serrations of the double-layer structure can compensate for the gaps between the serrations of the first layer of baffle 5, making the blocking effect better. The negative pressure and the collision of debris with the water surface can allow the baffle 5 to have a certain degree of moisture, which has better adhesion and buffering effects. When the debris hits the baffle 5, the splashing action of the debris is weakened by the buffering and adhesion of the moisture, making it easier to remove dust by storing water.

[0041] In the specific setting, the air duct 7 is located above the water reservoir 4, and the air duct 7 is connected to the water reservoir 4, and the negative pressure flows in the order of the grinding machine 2, the water reservoir 4, the air duct 7, and the fan 6.

[0042] This solution can be implemented in the following two ways:

[0043] 1. The airflow passes directly between the teeth of the baffle plate 5. At this time, the flying chips generated by the grinding machine 2 will be attracted by the airflow and move with the airflow. The airflow passes through the grinding machine 2, the gap between the teeth of the baffle plate 5, the liquid surface of the water storage, the air duct 7, and the fan 6 in sequence. In this solution, the liquid surface is low, and the airflow only passes through the gap between the teeth.

[0044] 2. The liquid level is high and can partially cover the saw teeth. At this time, because the airflow has to pass through the gaps between the saw teeth, and the gaps between the saw teeth are mostly or completely covered by water, the airflow will push the liquid surface to pass through the gaps between the saw teeth. At this time, the liquid surface disturbance is large, which can wet the baffle 5. In addition, because the airflow pushes the liquid surface to pass through the saw teeth, the liquid surface has a better surrounding effect on the airflow, which can improve the dust removal effect.

[0045] In order to further facilitate user observation and operation, the water reservoir 4 is provided with an opening 8 , and the opening 8 is located outside the outer cover 3 .

[0046] The opening 8 of the water reservoir 4 allows the user to conveniently observe the water storage condition and the debris accumulated in the water storage, and also facilitates the filling of water into the water reservoir 4 or the replacement of the water storage.

[0047] In addition, a baffle plate 9 is provided on one side of the air duct 7 away from the baffle plate 5 . The baffle plate 9 extends toward the bottom of the water reservoir 4 , and a gap or spacing space is provided between the end of the corresponding water reservoir 4 and the bottom of the water reservoir 4 .

[0048] The setting of the baffle plate 9 can make the airflow of the air duct 7 be concentrated at the baffle plate 5, and the negative pressure effect is more concentrated. The reserved interval or gap can keep the water level in the water tank balanced, and it is also convenient to clean up the debris.

[0049] Preferably, a water level line 10 is provided on one side of the baffle plate 9 corresponding to the opening 8 of the water reservoir 4. The setting of the water level line 10 will affect the dust removal effect, so setting the water level line 10 on the baffle plate 9 can facilitate the user to operate, so that the dust removal effect can be in a better state.

[0050] In a further preferred solution, a float valve 11 is provided in the water reservoir 4 , and the float valve 11 is connected to the water inlet pipe for opening and closing the water inlet pipe; the opening and closing liquid levels of the float valve 11 correspond to the water level line 10 .

[0051] The float valve 11 can automatically open and close the water inlet pipe according to the height of the liquid level. The opening and closing liquid level of the float valve 11 corresponds to the water level line 10, which can make it more convenient for users to fill water. The water inlet pipe can be directly connected to tap water, which is more convenient to operate.

[0052] Furthermore, the grinding machine 2 in the prior art is not equipped with a lighting lamp 12 with a safe voltage. The present invention improves the outer cover 3 by installing a lighting lamp 12 with a working voltage below 36V, including 36V, preferably a lighting lamp 12 with a working voltage of 24V.

[0053] In order to further improve safety, a protective cover 13 is further provided on the outer cover 3 corresponding to the upper part of the grinding machine 2. The protective cover 13 is slidably installed on the outer cover 3, and the shielding degree of the grinding machine 2 is adjusted by sliding.

[0054] The protective cover 13 can be installed slidably, and the sliding effect can be used to change the shielding of the grinding machine 2. Under the condition of meeting the work requirements, the grinding machine 2 can be shielded as much as possible, which can improve safety and alleviate the problem of broken grinding wheels splashing and injuring people.

[0055] In the preferred sliding structure, the protective cover 13 is provided with an arc-shaped slide rail 14, and a through hole for bolts to pass through is provided at a position corresponding to the arc-shaped slide rail 14 on the outer cover 3, and the protective cover 13 slides and is tightened by the arc-shaped slide rail 14 and the bolts in the through hole.

[0056] The arc-shaped slide rail 14 enables the protective cover 13 to be rotated and position-adjusted. Figure 1 , 7 As shown in , the protective cover 13 can be rotated using the bolts as the rotating shaft, and the front and rear positions can be adjusted using the arc-shaped slide rails 14. The bolts can be tightened to lock the protective cover 13, so that the protective cover 13 is in a stable installation state after adjustment.

[0057] The arc-shaped slide rail 14 is preferably provided with an arc-shaped through hole, through which bolts can pass and form the function of a slide rail. After the bolts pass through, they can be tightened by nuts, and the structure is simple and practical.

[0058] In order to further improve the safety and convenience of operation, a bracket 15 is further provided on the outer cover 3 below the corresponding grinding machine 2 , and the bracket 15 can be slidably mounted on the outer cover 3 up and down and / or forward and backward.

[0059] The bracket 15 can provide lower support, which is convenient for placing components or hands. The bracket 15 can also provide a certain shielding effect to improve the protection effect. The up and down, front and back sliding of the bracket 15 can make it more adaptable and the protection effect can also be improved.

[0060] In a specific implementation, the following scheme can be adopted to allow the bracket 15 to slide:

[0061] 1. The bracket 15 is provided with a longitudinal slide rail 16, and the outer cover 3 is provided with a horizontal slide rail 17. The longitudinal slide rail 16 and the horizontal slide rail 17 on the bracket 15 are tightened or loosened after passing through bolts, so that the upper and lower or front and rear positions of the bracket 15 can be adjusted and locked by using the bolts as positioning axes.

[0062] 2. The bracket 15 is provided with a horizontal slide rail 17, and the outer cover 3 is provided with a longitudinal slide rail 16. The longitudinal slide rail 16 and the horizontal slide rail 17 are tightened or loosened after passing through bolts, so that the up and down or front and back positions of the bracket 15 can be adjusted and locked by using the bolts as positioning axes.

[0063] The difference between the above two solutions is that the horizontal slide rail 17 and the longitudinal slide rail 16 are provided for different objects.

[0064] It should be noted that the horizontal rail 17 is not completely horizontal, but provides a horizontal movement as a whole. Similarly, the longitudinal rail 16 is not completely longitudinal, but provides a longitudinal movement as a whole.

[0065] The above two solutions refer to Figure 1 , 3 As shown in 6, the horizontal slide rail 17 and the longitudinal slide rail 16 can be set up with bar-shaped through holes, and a bolt is used to pass through the longitudinal slide rail 16 and the horizontal slide rail 17 at the same time, so that the two can move horizontally and longitudinally with the bolt as the positioning axis, thereby providing an upward and downward, front and back adjustment function for the bracket 15; and the bolt can be directly used with the nut to tighten and lock, the structure is simple and the operation is stable and effective.

[0066] Since the grinding wheel will be worn during use, in order to reduce the impact on use, the side of the outer cover 3 is provided with a protective side plate 18 slidably connected thereto, and the protective side plate 18 slides to adjust the degree of shielding of the grinder 2. The sliding direction of the protective side plate 18 can be longitudinally slid along the outer wall of the outer cover 3, or horizontally slid along the outer wall of the outer cover 3, as long as the exposure degree of the grinder 2 can be adjusted by sliding.

[0067] The protective side plate 18 can slide. After the grinding wheel is worn, the protective side plate 18 can be slid to expose the grinding wheel, so as to avoid the parts being blocked when the workers are grinding due to the wear of the grinding wheel, thereby affecting the work.

[0068] And this adjustment function can maintain a good protective effect, and only a required part of the grinding wheel can be exposed through adjustment.

[0069] In order to facilitate assembly and make the structure simpler, limit members 19 are provided on the upper and lower sides of the outer cover 3 corresponding to the protective side panels 18. The limit members 19 are fixedly connected to the outer cover 3, and a gap is formed between the limit members 19 and the outer cover 3 for the protective side panels 18 to be inserted, and the protective side panels 18 slide in the gap.

[0070] The gap between the stopper 19 and the surface of the outer cover 3 is used to provide the sliding of the protective side plate 18, which is simpler in structure and only needs to be fastened by screws during assembly. Of course, welding can also be used for connection.

[0071] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A grinding device with dust removal function, comprising a bracket, a grinding wheel installed on the bracket, and an outer cover installed on the bracket, characterized in that: Also includes A water reservoir is installed below the outer cover, communicated with the outer cover, and used for storing water; A baffle, installed in the outer cover, for blocking flying chips; The fan is mounted on a cover or bracket; An air duct connected to the fan is arranged in the outer cover, and negative pressure is formed in the outer cover by the fan to attract flying debris into the water reservoir and / or attract the flying debris to the baffle and block it before falling into the water reservoir.

2. The grinding device with dust removal function according to claim 1, characterized in that: The air duct is located above the water reservoir, and the air duct is connected to the water reservoir, and the negative pressure flows in the order of the grinding wheel machine, the water reservoir, the air duct, and the fan.

3. The grinding device with dust removal function according to claim 1, characterized in that: A float valve is arranged in the water reservoir, and the float valve is connected to the water inlet pipe and is used to open and close the water inlet pipe; the opening and closing liquid level of the float valve corresponds to the water level line.

4. The grinding device with dust removal function according to claim 1, characterized in that: The outer cover is also provided with a lighting lamp whose working voltage does not exceed 36V.

5. The grinding device with dust removal function according to claim 1, 2, 3 or 4, characterized in that: A protective cover is also arranged on the outer cover corresponding to the upper part of the grinding machine. The protective cover is slidably mounted on the outer cover and the shielding degree of the grinding machine can be adjusted by sliding.

6. The grinding device with dust removal function according to claim 5, characterized in that: The protective cover is provided with an arc-shaped slide rail, and a through hole for the bolt to pass through is provided at a position on the outer cover corresponding to the arc-shaped slide rail. The protective cover slides and is fastened by the arc-shaped slide rail in cooperation with the bolt in the through hole.

7. The grinding device with dust removal function according to claim 1, 2, 3 or 4, characterized in that: A bracket is also arranged on the outer cover below the grinding machine, and the bracket can be slidably mounted on the outer cover up and down and / or forward and backward.

8. The grinding device with dust removal function according to claim 7, characterized in that: The bracket is provided with a longitudinal slide rail, and the outer cover is provided with a horizontal slide rail. The longitudinal slide rail and the horizontal slide rail on the bracket are tightened or loosened after passing through bolts, so that the upper and lower or front and rear positions of the bracket are adjusted and locked by using the bolts as positioning axes; or, The bracket is provided with a horizontal slide rail, and the outer cover is provided with a longitudinal slide rail. The longitudinal slide rail and the horizontal slide rail are fastened or loosened after passing through bolts, so that the upper and lower or front and rear positions of the bracket can be adjusted and locked by using the bolts as positioning axes.

9. The grinding device with dust removal function according to claim 1, 2, 3 or 4, characterized in that: The side of the outer cover is provided with a protective side plate slidably connected thereto, and the protective side plate slides to adjust the shielding degree of the grinding machine.

10. The grinding device with dust removal function according to claim 9, characterized in that: The outer cover is provided with limit pieces on the upper and lower sides corresponding to the protective side plates. The limit pieces are fixedly connected to the outer cover, and a gap is formed between the limit pieces and the outer cover for inserting the protective side plates. The protective side plates slide in the gap.