Labor-saving assembling auxiliary clamp

By designing a labor-saving assembly auxiliary fixture including base, control assembly, fixation assembly and push assembly, the problems of complexity and time-consuming of remote control assembly are solved, and an efficient and low-cost assembly process is achieved, reducing the labor intensity of workers and error.

CN222200333UActive Publication Date: 2024-12-20SUZHOU BESCON ELECTRONICS
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Patent Information

Application Number
CN202420078161.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2024-12-20
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

Existing remote controls need to be precisely positioned and fixed when assembling the front-end lens, which leads to complex and time-consuming assembly process, increasing workers' labor intensity and production costs, and limiting the output of mass production.

Method used

Design a labor-saving assembly auxiliary fixture, including base, control assembly, fixing assembly and pushing assembly. The pushing assembly is controlled by solenoid valve and cylinder, and the fixing block and detent are combined to achieve precise fixing and assembly of the remote control, which is convenient for mass production.

Benefits of technology

It reduces assembly difficulty and labor intensity, improves assembly efficiency, reduces errors and defective products, and improves the assembly efficiency of the remote control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a laborsaving type assembling auxiliary fixture, including: base, control subassembly, fixing subassembly and pushing subassembly, the rear side of base upper surface is equipped with the fixing subassembly through screw, the right front side of base upper surface is equipped with the control subassembly, the right end of fixing subassembly upper surface is equipped with the pushing subassembly. Compared with the prior art, the remote controller fixing device has the advantages that the remote controller can be placed and fixed through the fixing assembly, the remote controller cannot move when pressed by the pushing assembly, it is guaranteed that a lens part at the front end of the remote controller can be smoothly assembled with a remote controller body part, remote controllers can be conveniently assembled in batches, assembly errors are reduced, and assembly efficiency is improved. And the pushing assembly is arranged and is matched with the fixing assembly and the control assembly, so that the assembling difficulty of the remote controller main body and the lens part is greatly reduced, the labor intensity of assembling personnel is also reduced, the assembling efficiency is effectively improved, and the number of defective products is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of clamps, and particularly relates to a labor-saving assembly auxiliary clamp. Background Art

[0002] A remote control is a portable device, usually composed of control elements such as buttons, switches or touch screens, used to remotely control the functions of other electronic devices. It communicates with the controlled device through wireless communication or infrared technology, allowing users to control the switches, volume, channels, modes and other functions of electronic devices such as televisions, stereos and air conditioners within a certain distance.

[0003] When assembling the lens at the front end of an existing remote control, precise positioning and fixation are usually required to ensure that the lens is correctly placed and has the expected effect on the light. This usually requires high technical requirements and manual operation, resulting in a complex, difficult and time-consuming assembly process, which leads to high labor intensity for workers. Since lens assembly requires high technical requirements and a long assembly time, this may cause a bottleneck for mass production of remote controls, resulting in production restrictions and increased costs. Therefore, we hope to design an assembly auxiliary fixture with a new structure to solve this problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a labor-saving assembly auxiliary clamp to solve the problems raised in the above-mentioned background technology.

[0005] The utility model is realized by the following technical scheme: a labor-saving assembly auxiliary clamp, comprising: a base, a control component, a fixing component and a pushing component, the fixing component is installed on the rear side of the upper surface of the base by screws, the control component is installed on the right front side of the upper surface of the base, and the pushing component is installed on the right end of the upper surface of the fixing component;

[0006] The base includes a support frame and a workbench, the upper end of the support frame is welded with a workbench, the fixing assembly includes a mounting plate, a fixing block and a holder, the left end of the upper surface of the mounting plate is equipped with a fixing block, and the middle of the upper surface of the mounting plate is equipped with a holder;

[0007] The pushing assembly comprises a limit block, a connecting block and a cylinder. The left end of the cylinder is fixed with the connecting block via a piston rod, and the left end of the cylinder is installed with the limit block via the connecting block.

[0008] As a preferred embodiment, the control component includes a solenoid valve and a control rod. The solenoid valve is installed on the right front side of the upper surface of the workbench. A control rod is installed on the upper end of the solenoid valve. The solenoid valve is connected to the cylinder through an air pipe. The setting of the control component can control the cylinder in the pushing component, thereby controlling the operation of the entire pushing component.

[0009] As a preferred embodiment, a slope 1 is provided at the right end of the fixing block, the width of the right end of the fixing block gradually decreases from top to bottom, and the transverse axis of the fixing block is collinear with the transverse axis of the socket.

[0010] As a preferred embodiment, the middle of the upper surface of the card holder is recessed downward to form a card slot, the left end of the card slot passes through the left end of the card holder to the left, and the right end of the card slot passes through the right end of the card holder to the right. The setting of the card holder, in conjunction with the fixing block, can place and fix the remote control so that it will not be displaced when pressed by the pushing component, thereby ensuring that the lens part at the front end of the remote control can be smoothly assembled with the main body of the remote control.

[0011] As a preferred embodiment, the front side of the middle of the card slot penetrates forward to form a clearance groove, and the middle of the card slot penetrates backward to form a clearance groove, and the two clearance grooves are axially symmetrically arranged.

[0012] As a preferred embodiment, a second inclined surface is provided on the lower side of the left surface of the limit block, a stop block is provided on the upper side of the left end of the limit block, a bolt hole is formed through the front end and the rear end of the limit block from left to right, and the limit block is fixedly connected to the connecting block by a hexagon socket bolt.

[0013] After adopting the above technical solution, the beneficial effects of the utility model are as follows: the setting of the fixing component can place and fix the remote control so that it will not be displaced when pressed by the pushing component, ensuring that the lens part at the front end of the remote control can be smoothly assembled with the main part of the remote control, facilitating batch assembly of remote controls, reducing assembly errors, and improving assembly efficiency of the remote control;

[0014] The setting of the push components, in conjunction with the fixing components and the control components, greatly reduces the difficulty of assembling the remote control body and the lens part, and also reduces the labor intensity of the assemblers, effectively improving the assembly efficiency and reducing the number of defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a labor-saving assembly auxiliary clamp.

[0017] Figure 2 This is a schematic diagram of the main structure of a labor-saving assembly auxiliary clamp of the utility model.

[0018] Figure 3 This is a schematic diagram of a front view of a control component of a labor-saving assembly auxiliary clamp of the utility model.

[0019] Figure 4 This is a schematic diagram of a front view of a fixing block of a labor-saving assembly auxiliary clamp of the utility model.

[0020] Figure 5 It is a schematic diagram of a cross-sectional view of a limit block of a labor-saving assembly auxiliary clamp of the utility model.

[0021] In the figure, 100 is a base, 110 is a support frame, and 120 is a workbench;

[0022] 200-control assembly, 210-solenoid valve, 220-control lever;

[0023] 300-fixing assembly, 310-mounting plate, 320-fixing block, 330-card holder, 331-giving slot, 332-card slot;

[0024] 400-pushing assembly, 410-limiting block, 411-bolt hole, 412-inclined surface 2, 413-stopper, 420-connecting block, 430-cylinder. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figures 1 to 5 The utility model provides a technical solution: a labor-saving assembly auxiliary fixture, comprising: a base 100, a control component 200, a fixing component 300 and a pushing component 400, the fixing component 300 is installed on the rear side of the upper surface of the base 100 by screws, the control component 200 is installed on the right front side of the upper surface of the base 100, and the pushing component 400 is installed on the right end of the upper surface of the fixing component 300;

[0027] The base 100 includes a support frame 110 and a workbench 120. The workbench 120 is welded to the upper end of the support frame 110. The fixing assembly 300 includes a mounting plate 310, a fixing block 320 and a holder 330. The fixing block 320 is installed at the left end of the upper surface of the mounting plate 310, and the holder 330 is installed in the middle of the upper surface of the mounting plate 310.

[0028] The pushing assembly 400 includes a limit block 410 , a connecting block 420 and a cylinder 430 . The left end of the cylinder 430 is fixed with the connecting block 420 via a piston rod, and the left end of the cylinder 430 is installed with the limit block 410 via the connecting block 420 .

[0029] See also Figure 1 to Figure 2 The control component 200 includes a solenoid valve 210 and a control rod 220. The solenoid valve 210 is installed on the right front side of the upper surface of the workbench 120. The control rod 220 is installed on the upper end of the solenoid valve 210. The solenoid valve 210 is connected to the cylinder 430 through an air pipe. The setting of the control component 200 can control the cylinder 430 in the pushing component 400, thereby controlling the operation of the entire pushing component 400.

[0030] The right end of the fixing block 320 is provided with an inclined surface 1, and the width of the right end of the fixing block 320 gradually decreases from top to bottom. The transverse axis of the fixing block 320 is collinear with the transverse axis of the holder 330 .

[0031] The middle of the upper surface of the card holder 330 is recessed downward to form a card slot 332. The left end of the card slot 332 passes through the left end of the card holder 330 to the left, and the right end of the card slot 332 passes through the right end of the card holder 330 to the right. The setting of the card holder 330, in conjunction with the fixing block 320, can place and fix the remote control so that it will not be displaced when pressed by the pushing component 400, thereby ensuring that the lens part at the front end of the remote control can be smoothly assembled with the main part of the remote control.

[0032] As the first embodiment of the utility model, the setting of the fixing component 300 can place and fix the remote control so that it will not be displaced when pressed by the pushing component 400, ensuring that the lens part at the front end of the remote control can be smoothly assembled with the main part of the remote control, facilitating batch assembly of remote controls, reducing assembly errors, and improving the assembly efficiency of the remote control.

[0033] See also Figures 1 to 5 The front side of the middle of the card slot 332 penetrates forward to form a clearance slot 331, and the middle of the card slot 332 penetrates backward to form a clearance slot 331. The two clearance slots 331 are axially symmetrically arranged.

[0034] A second inclined surface 412 is provided on the lower side of the left surface of the limit block 410, and a stop block 413 is provided on the upper side of the left end of the limit block 410. A bolt hole 411 is formed from left to right inside the front end and the rear end of the limit block 410 respectively. The limit block 410 is fixedly connected to the connecting block 420 by a hexagon socket bolt.

[0035] As the second embodiment of the utility model, in actual use, the operator now places the remote control to be assembled in the card slot 332 of the card holder 330, and makes the left end of the remote control to be assembled abut against the right end of the fixing block 320. At this time, the front side, the rear side and the left side of the remote control to be assembled are all limited and fixed. Then the user moves the joystick 220 on the control assembly 200 to the left to open the solenoid valve 210. The solenoid valve 210 is opened, and the air pipe connected to the cylinder 430 inputs high-pressure gas into the cylinder 430, so that the cylinder 430 pushes the connecting block 420 to the left through the piston rod. Under the push of the connecting block 420, the limiting block 410 quickly moves to the right end of the remote control. The remote controller 200 is pressed against the remote control body 331 until the lens part placed on the right end of the main part of the remote control is completely pressed in, and the hooks on the lens are all pressed into the right end of the main part of the remote control. Then the operator pushes the joystick 220 to the right, and the solenoid valve 210 controls the cylinder 430 to start the contraction stroke. The limit block 410 quickly moves the assembled remote control. Then the operator picks up the assembled remote control through the two clearance grooves 331, and puts in the new remote control body and lens part to be assembled. Repeating the above operations can ensure uninterrupted production, which greatly reduces the difficulty of assembling the main part and the lens part of the remote control, and also reduces the labor intensity of the assemblers, effectively improves the assembly efficiency, and reduces the number of defective products.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A labor-saving assembly auxiliary fixture, comprising: A base (100), a control component (200), a fixing component (300) and a pushing component (400), characterized in that the fixing component (300) is installed on the rear side of the upper surface of the base (100) by screws, the control component (200) is installed on the right front side of the upper surface of the base (100), and the pushing component (400) is installed on the right end of the upper surface of the fixing component (300); The base (100) comprises a support frame (110) and a workbench (120); the workbench (120) is welded to the upper end of the support frame (110); the fixing assembly (300) comprises a mounting plate (310), a fixing block (320) and a holder (330); the fixing block (320) is installed at the left end of the upper surface of the mounting plate (310); and the holder (330) is installed in the middle of the upper surface of the mounting plate (310); The pushing assembly (400) comprises a limit block (410), a connecting block (420) and a cylinder (430); the left end of the cylinder (430) is fixed with the connecting block (420) via a piston rod; and the left end of the cylinder (430) is installed with the limit block (410) via the connecting block (420).

2. A labor-saving assembly auxiliary fixture as claimed in claim 1, characterized in that: The control component (200) comprises a solenoid valve (210) and a control rod (220); the solenoid valve (210) is installed on the right front side of the upper surface of the workbench (120); the control rod (220) is installed on the upper end of the solenoid valve (210); and the solenoid valve (210) is connected to the cylinder (430) via an air pipe.

3. A labor-saving assembly auxiliary fixture as claimed in claim 1, characterized in that: The right end of the fixing block (320) is provided with an inclined surface 1, the width of the right end of the fixing block (320) gradually decreases from top to bottom, and the transverse axis of the fixing block (320) is colinear with the transverse axis of the holder (330).

4. A labor-saving assembly auxiliary fixture as claimed in claim 3, characterized in that: The middle of the upper surface of the card base (330) is recessed downward to form a card slot (332), the left end of the card slot (332) passes through the left end of the card base (330) to the left, and the right end of the card slot (332) passes through the right end of the card base (330) to the right.

5. A labor-saving assembly auxiliary fixture as claimed in claim 4, characterized in that: The front middle side of the clamping slot (332) penetrates forward to form a clearance slot (331), and the middle side of the clamping slot (332) penetrates backward to form a clearance slot (331), and the two clearance slots (331) are axially symmetrically arranged.

6. The labor-saving assembly auxiliary fixture according to claim 1, characterized in that: A second inclined surface (412) is provided on the lower side of the left surface of the limit block (410), a stopper (413) is provided on the upper side of the left end of the limit block (410), a bolt hole (411) is formed through the front end and the rear end of the limit block (410) from left to right, and the limit block (410) is fixedly connected to the connection block (420) by a hexagon socket bolt.