Mould for prefabricating floor slab

By adopting detachable frame structure and adjusting parts in prefabricated floor molds, the cumbersome problems of existing molds when adjusting the position of accessories are solved, the mold is easily disassembled and replaced, and the versatility and flexibility of the mold are improved. Suitable for pouring of different types of floor slabs.

CN222201009UActive Publication Date: 2024-12-20ZHEJIANG XINBANG YUANDA GREEN BUILDING IND CO LTD
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Patent Information

Application Number
CN202420188700.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2024-12-20
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

The existing prefabricated floor molds require the whole mold to be disassembled when adjusting and replacing accessories in different locations, resulting in cumbersome operation and inconvenient adjustment.

Method used

A frame mold including a steel trolley and a detachable frame mold is designed. The frame parts are spliced ​​with oblique edges, expansion grooves and adjustment parts to realize an adjustable rectangular cast groove structure, equipped with buried core parts, perforated core parts and maintenance frame parts. , adapt to different types of floor slabs through bolt connections, and adjust the installation position of accessories by replacing the adjustment parts.

Benefits of technology

It realizes convenient disassembly and replacement of molds, improves the versatility and flexibility of molds, can adjust the position of accessories according to the design dimensions, and simplifies the pouring process of different types of floor slabs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A mold for prefabricating a floor slab comprises a steel trolley and a frame type mold detachably fixed to the steel trolley, a pouring groove is formed in the center of the frame type mold, the frame type mold comprises four frame pieces which define a rectangle, and each frame piece comprises a fixed base and a vertical retaining wall close to one side of the pouring groove. Splicing bevel edges are arranged at the ends, adjacent to the adjacent frame pieces, of the vertical retaining walls, and the splicing bevel edges of the four frame pieces are connected with one another to define a rectangular pouring groove; the frame piece is provided with a plurality of expansion grooves penetrating into the pouring groove from the outer side face, a steel bar groove and an adjusting piece for sealing the expansion grooves, connecting screw holes are formed in the positions, on the two sides of each expansion groove, of the outer side face of the frame piece, and the adjusting piece is provided with bolts connected with the connecting screw holes. One side, facing the pouring groove, of the adjusting part is provided with a wire embedding core part or a perforating core part or an overhauling frame part.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction engineering, and in particular to a mold for a prefabricated floor slab. Background Art

[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories, where building components and accessories (such as beams, floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in factories, then transported to the construction site, and assembled and installed on site through reliable connection methods. The existing technology fixes the mold into shape, arranges the steel bars in the mold casting groove, applies a release agent to the mold, and then pours concrete to form a prefabricated floor slab. After a floor slab is formed, it is demolded, and then the mold is cleaned and produced again.

[0003] The problem with the existing technology is that the prefabricated floor needs to cast structures such as wire ducts and wire box ducts according to design requirements, and the structure relies on auxiliary accessories such as core parts. Multiple floor slabs are spliced ​​to form the entire floor plane, so the positions of wire ducts and wire box ducts in different positions of the floor slabs are also different, so the mold needs to be adjusted to the assembly position of the accessories.

[0004] However, the structure of the existing mold requires the entire mold to be disassembled and replaced in order to set accessories at different positions.

[0005] Therefore, a prefabricated floor slab mold is needed that is easy to adjust the position of accessories and replace different accessories. Utility Model Content

[0006] In order to solve the deficiencies of the above-mentioned technology, the utility model provides a mold for a prefabricated floor slab.

[0007] The technical solution of the utility model is as follows: a mold for a prefabricated floor slab, comprising a steel trolley and a frame-type mold detachably fixed on the steel trolley, a casting trough being arranged at the center of the frame-type mold, the frame-type mold comprising four frame members enclosing a rectangular shape, the frame member comprising a fixed base and a vertical retaining wall close to one side of the casting trough, the end of the vertical retaining wall adjacent to the adjacent frame member being provided with a splicing bevel, the splicing bevels of the four frame members being connected to each other to enclose a rectangular casting trough;

[0008] The frame member is provided with a plurality of expansion grooves, steel bar grooves, and adjustment members for closing the expansion grooves which penetrate from the outer side surface into the casting groove. The outer side surface of the frame member is provided with connecting screw holes on both sides of each expansion groove. The adjustment member is provided with bolts connected to the connecting screw holes. The side of the adjustment member facing the casting groove is provided with an embedded wire core member, a perforated core member, or an inspection frame member.

[0009] With the above technical solution, the frame pieces are installed on the steel trolley by welding or bolts, and the designed splicing bevels enable the four frame pieces to be spliced ​​together to form a rectangle.

[0010] The plurality of expansion grooves and adjustment pieces are provided, and when casting different types of floor slabs, such as floor slabs with buried cable grooves, buried cable core pieces can be added to obtain buried cable groove structures. When not needed, the expansion grooves are closed by the flat adjustment pieces, which increases the versatility of the mold.

[0011] The expansion structure can be changed according to the design size, and the adjustment parts with different preset hole positions can be replaced to adjust the installation position of the accessories.

[0012] The adjusting piece is assembled with the frame piece through bolts.

[0013] The utility model is further configured as follows: the buried wire core member comprises a rod portion and first threaded columns at both ends, and first threaded holes adapted to the first threaded columns are provided on two adjusting members corresponding to the two ends of the buried wire core member.

[0014] By adopting the above technical solution, the buried wire core piece is assembled to the corresponding adjusting piece by using the first threaded columns at both ends of the rod, so as to facilitate disassembly and assembly.

[0015] The utility model is further configured as follows: the perforated core piece includes a core rod portion and a second threaded column, and a second threaded hole adapted to the second threaded column is provided on an adjusting piece corresponding to the perforated core piece.

[0016] The utility model is further configured as follows: a mounting hole and a third bolt are provided on the side of the inspection frame close to the adjusting member, and a third threaded hole adapted to the third bolt is provided on the adjusting member for assembling the inspection frame correspondingly.

[0017] By adopting the above technical solution, a barrier is formed by the inspection frame, and the pouring place passes through the inspection opening of the prefabricated floor slab.

[0018] Further configuration of the utility model: the mold also includes a hole embedded part, the hole embedded part includes a first welding stud, a rubber round table part, and a first nut. The first welding stud is position-welded to the working surface of the steel trolley and is located in the casting groove. The rubber round table part is sleeved on the first welding stud. The first nut is threadedly matched with the first welding stud and presses the rubber round table part to the working surface of the steel trolley.

[0019] Further configuration of the utility model: the mold also includes a wire box slot embedded part, the wire box slot embedded part includes a second welding stud, a box body part, and a second nut, the second welding stud is position-welded to the working surface of the steel trolley and is located in the casting trough, the box body part is sleeved on the second welding stud, the second nut is threadedly matched with the second welding stud and presses the rubber round table part to the working surface of the steel trolley.

[0020] The utility model is further configured as follows: the mold further comprises a plurality of slurry blocking members, which are respectively inserted into each steel bar groove on the frame member, and the slurry blocking members are provided with a plugging portion extending into the steel bar groove and spliced ​​with the steel bar.

[0021] The beneficial effects of the utility model are as follows: the structure of the mold casting trough is formed by combining four frame members, so that it is convenient to disassemble and replace a single frame member as needed to obtain prefabricated floor slabs with different contours required by the design.

[0022] A plurality of expansion grooves and adjustment pieces are arranged on the frame piece, and when casting different types of floor slabs, such as floor slabs with buried cable grooves, buried cable core pieces can be added to obtain buried cable groove structures. When not needed, the expansion grooves are closed by flat adjustment pieces, which increases the versatility of the mold.

[0023] The expansion structure can be changed according to the design size, and the adjustment parts with different preset hole positions can be replaced to adjust the installation position of the accessories. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 The structure of the embodiment of the utility model Figure 1 ;

[0025] Figure 2 The structure of the embodiment of the utility model Figure 2 ;

[0026] Figure 3 This is a structural diagram of a prefabricated floor slab according to an embodiment of the utility model;

[0027] Figure 4 The structure of the embodiment of the utility model Figure 3 .

[0028] Among them, 1-steel trolley, 2-frame mold, 21-casting trough, 22-frame parts, 221-fixed base, 222-vertical retaining wall, 223-joining bevel, 224-expansion groove, 225-rebar groove, 23-adjustment parts, 231-connecting screw holes, 3-embedded wire core parts, 4-perforated core parts, 5-maintenance frame parts, 6-embedded holes, 61-rubber round table parts, 7-wire box embedded parts, 71-box body parts, 8-slurry blocking parts.

[0029] In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. In addition, the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. DETAILED DESCRIPTION

[0030] In order to make the technical solution and advantages of the present application clearer, the technical solution of the present application will be further described in detail in detail and in detail in conjunction with the accompanying drawings. It can be understood that the specific embodiments described here are only partial embodiments of the present application, which are only used to explain the present application, not to limit the present application. It should be noted that, for the convenience of description, only the parts related to the present application are shown in the accompanying drawings, and other related parts can refer to the general design. In the absence of conflict, the embodiments in the present application and the technical features in the embodiments can be combined with each other to obtain new embodiments.

[0031] The utility model is described in detail below in conjunction with the accompanying drawings. Figure 1-4 As shown,

[0032] A mold for a prefabricated floor slab, comprising a steel trolley 1, and a frame-type mold 2 detachably fixed on the steel trolley 1, wherein a casting trough 21 is provided at the center of the frame-type mold 2, wherein the frame-type mold 2 comprises four frame members 22 enclosing a rectangular shape, wherein the frame member 22 comprises a fixed base 221, and a vertical retaining wall 222 close to one side of the casting trough 21, wherein the end of the vertical retaining wall 222 adjacent to the adjacent frame member 22 is provided with a splicing bevel 223, and the splicing bevels 223 of the four frame members 22 are connected to each other to enclose a rectangular casting trough 21;

[0033] The frame member 22 is provided with a plurality of expansion grooves 224, a steel bar groove 225, and an adjustment member 23 for closing the expansion groove 224, which penetrate from the outer side surface into the casting groove 21. The outer side surface of the frame member 22 is provided with connecting screw holes 231 on both sides of each expansion groove 224. The adjustment member 23 is provided with bolts connected to the connecting screw holes 231. The side of the adjustment member 23 facing the casting groove 21 is provided with an embedded wire core member 3, a perforated core member 4, or an inspection frame member 5.

[0034] The frame members 22 are installed on the steel trolley 1 by welding or bolts, and the designed splicing bevel 223 enables the four frame members 22 to be spliced ​​together to form a rectangle.

[0035] The plurality of expansion grooves 224 and adjusting members 23 can be used to add the buried wire core member 3 when casting different types of floor slabs, such as a floor slab with buried wire grooves, to obtain a buried wire groove structure. When not needed, the expansion grooves 224 are closed by the flat adjusting member 23, which increases the versatility of the mold.

[0036] The expansion structure can be changed according to the design size, and the adjustment member 23 with different preset hole positions can be replaced to adjust the installation position of the accessory.

[0037] The adjusting member 23 is assembled with the frame member 22 by means of bolts.

[0038] The buried wire core member 3 comprises a rod portion and first threaded columns at both ends, and first threaded holes adapted to the first threaded columns are provided on two adjusting members 23 corresponding to the two ends of the buried wire core member 3 .

[0039] The buried wire core member 3 is assembled to the corresponding adjusting member 23 by means of the first threaded columns at both ends of the rod, so as to facilitate assembly and disassembly.

[0040] The perforated core member 4 includes a core rod portion and a second threaded column. A second threaded hole adapted to the second threaded column is provided on the adjusting member 23 for assembling the perforated core member 4 .

[0041] The side of the inspection frame close to the adjusting member 23 is provided with a mounting hole and a third bolt, and the adjusting member 23 corresponding to the inspection frame is provided with a third threaded hole adapted to the third bolt.

[0042] A barrier is formed by the inspection frame, and the pouring site passes through the inspection hole of the precast floor.

[0043] The mold also includes a hole embedded part 6, which includes a first welding stud, a rubber round table part 61, and a first nut. The first welding stud is position-welded to the working surface of the steel trolley 1 and is located in the casting groove 21. The rubber round table part 61 is sleeved on the first welding stud. The first nut is threadedly matched with the first welding stud and presses the rubber round table part 61 to the working surface of the steel trolley 1.

[0044] The mold also includes 7 pre-embedded wire box grooves, which include a second welding stud, a box body part 71, and a second nut. The second welding stud is position-welded to the working surface of the steel trolley 1 and is located in the casting trough 21. The box body part 71 is sleeved on the second welding stud. The second nut is threadedly matched with the second welding stud and presses the rubber round table part 61 to the working surface of the steel trolley 1.

[0045] The mold further comprises a plurality of slurry blocking members 8, which are respectively inserted into each steel bar groove 225 on the frame member 22, and the slurry blocking members 8 are provided with a plugging portion extending into the steel bar groove 225 and spliced ​​with the steel bar.

[0046] The structure of the mold casting trough 21 is formed by combining four frame members 22, which makes it easy to disassemble and replace a single frame member 22 as needed to obtain prefabricated floor slabs with different profiles required by the design.

[0047] A plurality of expansion grooves 224 and adjusting members 23 are arranged on the frame member 22, and when casting different types of floor slabs, such as a floor slab with an embedded cable groove, an embedded cable core member 3 can be added to obtain an embedded cable groove structure. When not needed, the expansion groove 224 is closed by the flat adjusting member 23, thereby increasing the versatility of the mold.

[0048] The expansion structure can be changed according to the design size, and the adjustment member 23 with different preset hole positions can be replaced to adjust the installation position of the accessory.

[0049] So far, the technical solution of the present application has been described in conjunction with the preferred embodiments shown in the accompanying drawings. Those skilled in the art should understand that the scope of protection of the present application is obviously not limited to these specific embodiments. Without departing from the principles of the present application, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the scope of protection of the present application.

Claims

1. A mold for a prefabricated floor, characterized in that: It includes a steel trolley and a frame-type mold detachably fixed on the steel trolley, a casting trough is provided at the center of the frame-type mold, the frame-type mold includes four frame members enclosing a rectangular shape, the frame member includes a fixed base and a vertical retaining wall close to one side of the casting trough, and the end of the vertical retaining wall adjacent to the adjacent frame member is provided with a splicing bevel, and the splicing bevels of the four frame members are connected to each other to enclose a rectangular casting trough; The frame member is provided with a plurality of expansion grooves, steel bar grooves, and adjustment members for closing the expansion grooves which penetrate from the outer side surface into the casting groove. The outer side surface of the frame member is provided with connecting screw holes on both sides of each expansion groove. The adjustment member is provided with bolts connected to the connecting screw holes. The side of the adjustment member facing the casting groove is provided with an embedded wire core member, a perforated core member, or an inspection frame member.

2. A mold for a prefabricated floor slab according to claim 1, characterized in that: The buried wire core piece comprises a rod portion and first threaded columns at both ends, and first threaded holes adapted to the first threaded columns are arranged on two adjusting pieces corresponding to the two ends of the buried wire core piece.

3. The mold for a prefabricated floor slab according to claim 1, characterized in that: The perforated core piece comprises a core rod portion and a second threaded column, and a second threaded hole adapted to the second threaded column is provided on the adjusting piece corresponding to the assembly of the perforated core piece.

4. The mold for a prefabricated floor slab according to claim 1, characterized in that: The side of the inspection frame close to the adjusting member is provided with a mounting hole and a third bolt, and the adjusting member corresponding to the inspection frame is provided with a third threaded hole adapted to the third bolt.

5. A mold for a prefabricated floor slab according to any one of claims 1 to 4, characterized in that: The mold also includes a hole embedded part, which includes a first welding stud, a rubber round table part, and a first nut. The first welding stud is position-welded to the working surface of the steel trolley and is located in the casting groove. The rubber round table part is sleeved on the first welding stud. The first nut is threadedly matched with the first welding stud and presses the rubber round table part to the working surface of the steel trolley.

6. A mold for a prefabricated floor slab according to claim 5, characterized in that: The mold also includes a wire box slot embedded part, which includes a second welding stud, a box body part, and a second nut. The second welding stud is position-welded to the working surface of the steel trolley and is located in the casting trough. The box body part is sleeved on the second welding stud. The second nut is threadedly matched with the second welding stud and presses the rubber round table part to the working surface of the steel trolley.

7. A mold for a prefabricated floor slab according to claim 6, characterized in that: The mold further comprises a plurality of slurry blocking members, which are respectively inserted into each steel bar groove on the frame member, and the slurry blocking members are provided with a plugging portion extending into the steel bar groove and spliced ​​with the steel bar.