Prefabricated maintenance device for box girder

By designing a prefabricated maintenance device for box girders, using mobile bases and motor-driven water spray components, automatic water spraying of prefabricated box girders of different sizes is achieved, solving the problem of inconvenient manual water spraying operation and improving maintenance effect and flexibility.

CN222201033UInactive Publication Date: 2024-12-20LANZHOU JIAOTONG UNIV
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Patent Information

Application Number
CN202421029764.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the maintenance of prefabricated box girders usually relies on manual water spray, which leads to inconvenient operation on box girders of larger sizes. Especially in the environment of high evaporation rates in summer, the work intensity of staff is increased and the maintenance effect is affected.

Method used

A prefabricated maintenance device for box girders is designed, including mobile bases, water storage tanks, water pumps, vertical and transverse water spraying components, and automatic water spraying is achieved through motor drive and telescopic pipes to adapt to different sizes of box girder surfaces and top sprays. Water demand.

Benefits of technology

It improves the maintenance effect of prefabricated box girders, reduces the labor intensity of staff, enhances the flexibility and coverage of water spraying, and is suitable for prefabricated box girders of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a box girder prefabricating maintenance device, which belongs to the technical field of prefabricating box girders, and adopts the technical scheme that the box girder prefabricating maintenance device comprises a movable base, the left side of the top of the movable base is fixedly connected with a water storage tank, the top of the water storage tank is provided with a water pump, and the water outlet end of the water pump is fixedly communicated with a fixed pipe. A first water spraying pipe can spray clean water to the side face of the prefabricated box girder, a screw rod rotates to drive the first water spraying pipe to move upwards or downwards, so that water spraying operation can be conducted on the side faces of the prefabricated box girders of different sizes, and the maintenance effect of the prefabricated box girders is improved; and the driving motor drives the rotating disc and the rotating rod to rotate, and the rotating rod can drive the second mounting box to reciprocate between the two side plates when rotating, so that the water spraying range of the second water spraying pipe can be widened to adapt to prefabricated box girders of different sizes.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated box beams, in particular to a prefabricated box beam curing device. Background Art

[0002] Box girder is a type of beam in bridge engineering. It is hollow inside and has flanges on both sides of the upper part, similar to a box. Box girders are divided into prefabricated box girders and cast-in-place box girders. Prefabricated box girders are an important component of elevated bridges. Box girders usually need to be pre-manufactured in the beam factory. The prefabricated box girders are placed side by side at intervals in the beam factory. This placement is convenient for transportation and maintenance. Prefabricated box girders need to be cured for a long time after casting so that the concrete of the box girder reaches the design strength. During the curing process, the prefabricated box girder needs to be sprayed with water at regular intervals to keep its surface moist.

[0003] The Chinese utility model currently published with the publication number CN218138798U discloses a prefabricated box girder maintenance device, which includes a base, a frame fixedly provided with a front and rear end portion of the base, two winding boxes with a rotating shaft inside, a tarpaulin fixedly provided on the outside of the rotating shaft, and brushes rotatably provided on the outer walls of the two winding boxes located on opposite sides. In the utility model, the tarpaulin on the frame is pulled to the lower end portion of the frame in cold winter, and the double doors are closed, so that the cast box girder is in a closed environment, which is helpful for heat preservation and curing of the prefabricated box girder, and avoids the cold winter environment from freezing the prefabricated box girder. When the box girder does not need to be insulated and cured, the tarpaulin can be rolled up and aired inside the winding box without the need to disassemble and move it, which is beneficial to reducing people's labor and maintenance costs. In addition, the brush contacts the tarpaulin while rolling up the tarpaulin, which is beneficial for cleaning the dust layer accumulated on the surface of the tarpaulin.

[0004] At present, most people usually use manual methods to spray water on prefabricated box girders. Since prefabricated box girders are usually large in size and of different sizes, it is inconvenient for workers to spray water on prefabricated box girders with larger sizes. In addition, in an environment with a high evaporation rate such as summer, it is necessary to spray water on the prefabricated box girders frequently, which increases the work intensity of the workers and reduces the maintenance effect of the prefabricated box girders. Utility Model Content

[0005] The utility model provides a box girder prefabrication maintenance device, which aims to solve the problem that the existing maintenance method is usually to use manual water spraying on the prefabricated box girders. Since the prefabricated box girders are usually large in size and of different sizes, it is inconvenient for workers to spray water on the prefabricated box girders with larger sizes. In addition, in an environment with a high evaporation rate such as summer, it is necessary to spray water on the prefabricated box girders frequently, which increases the work intensity of the workers and thus affects the maintenance effect.

[0006] The utility model is implemented as follows: a box girder prefabrication maintenance device comprises a mobile base, a water storage tank is fixedly connected to the left side of the top of the mobile base, a water pump is provided on the top of the water storage tank, a water outlet end of the water pump is fixedly connected to a fixed pipe, a support plate is fixedly connected to the right side of the top of the mobile base, a vertical water spray assembly is movably connected to the right side of the support plate, a side plate is fixedly connected to the top of the right side of the support plate, and a horizontal water spray assembly is movably connected between the opposite sides of the two side plates;

[0007] The vertical water spray assembly includes a first installation box, a first diversion pipe, a first water spray pipe and a movable block. The first installation box is movably connected to the right side of the support plate. The first diversion pipe is fixedly connected to the inside of the first installation box. The first water spray pipe is fixedly connected to the right side of the first diversion pipe. The first water spray pipe passes through the first installation box and is fixedly connected to the first installation box. The number of first water spray pipes is set to several. The movable block is fixedly connected to the left side of the first installation box.

[0008] In order to achieve the effect of curing the top of the prefabricated box girder, a box girder prefabricated curing device is preferably used in the present invention. The horizontal water spray assembly has a second installation box, a second diversion pipe and a second water spray pipe. The second installation box is movably connected between the opposite sides of the two side panels. The second diversion pipe is fixedly connected to the interior of the second installation box. The second water spray pipe is fixedly connected to the bottom of the second diversion pipe. The second water spray pipe passes through the second installation box and is fixedly connected to the second installation box, and the number of the second water spray pipes is set to several.

[0009] In order to achieve the effect of being able to be used in conjunction with the vertical water spray assembly and the horizontal water spray assembly, as a preferred box girder prefabricated maintenance device of the present invention, the right end of the fixed pipe is fixedly connected to a connecting pipe, and the connecting pipe is fixedly connected to the first installation box and the second installation box on one side respectively, and the connecting pipe is configured as a retractable corrugated pipe.

[0010] In order to achieve the effect of driving the first installation box to move flexibly, as a preferred box beam prefabricated maintenance device of the present invention, an installation groove is opened on the right side of the support plate, and the bottom of the inner wall of the installation groove is fixedly connected to a control motor, and the output end of the control motor is fixedly connected to a screw, and the side of the screw close to the installation groove is rotatably connected to the installation groove, and the moving block is threadedly connected to the surface of the screw.

[0011] In order to achieve the effect of driving the second installation box to move back and forth, as a preferred box beam prefabricated maintenance device of the present invention, the top of the support plate is fixedly connected to a drive motor, the output end of the drive motor is fixedly connected to a turntable, the top of the turntable is rotatably connected to a rotating rod, and the other end of the rotating rod is rotatably connected to the top of the second installation box.

[0012] In order to achieve the effect of limiting the moving route of the first installation box, as a preferred box girder prefabrication maintenance device of the present invention, a limiting groove is opened on the right side of the support plate, the interior of the limiting groove is fixedly connected to the limiting rod, the surface of the limiting rod is slidably connected to the limiting block, and the limiting block is fixedly connected to the first installation box on the side close to the first installation box.

[0013] In order to achieve the effect of improving the smoothness of the movement of the second installation box, as a preferred box beam prefabrication maintenance device of the present invention, the front and rear sides of the second installation box are fixedly connected with sliders, and the opposite sides of the two side panels are provided with sliding grooves, and the sliders are slidably connected inside the sliding grooves.

[0014] In order to achieve the effect of facilitating the movement of the entire device, as a preferred box girder prefabrication maintenance device of the present invention, a handrail is fixedly connected to the front side of the top of the movable base, and the surface of the handrail is provided with anti-slip textures.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The box girder prefabrication maintenance device is configured to have a vertical water spraying assembly, so that the clean water in the fixed pipe can enter several first water spraying pipes through the first branch pipe, and the first water spraying pipe can spray the clean water toward the side of the prefabricated box girder. By configuring a movable block, the rotation of the screw can drive the movable block and the first installation box to move upward or downward, so that the first water spraying pipe can move upward or downward, thereby spraying water on the side of prefabricated box girders of different sizes, thereby improving the maintenance effect. By configuring a horizontal water spraying assembly, the clean water in the fixed pipe will enter the second water spraying pipe in turn through the connecting pipe and the second branch pipe, and the second water spraying pipe can spray clean water toward the top of the prefabricated box girder. By configuring a rotating rod, the driving motor will drive the turntable and the rotating rod to rotate. When the rotating rod rotates, it can drive the second installation box to move back and forth between the two side plates, thereby increasing the water spraying range of the second water spraying pipe to be suitable for prefabricated box girders of different sizes, further improving the maintenance effect of the prefabricated box girder. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the overall structural diagram of the box girder prefabrication and maintenance device of the present utility model;

[0018] Figure 2 This is a left side view of the box girder prefabrication and maintenance device of the utility model;

[0019] Figure 3 This is a schematic structural diagram of the vertical water spray assembly in the present utility model;

[0020] Figure 4 This is a schematic structural diagram of the horizontal water spray assembly in the present utility model;

[0021] Figure 5 For this utility model Figure 1 A magnified schematic diagram of point A in the middle;

[0022] Figure 6 For this utility model Figure 1 Enlarged schematic diagram of point B in the middle.

[0023] In the figure, 1. movable base; 2. water storage tank; 3. water pump; 4. fixed pipe; 5. support plate; 6. vertical water spray assembly; 601. first installation box; 602. first diversion pipe; 603. first water spray pipe; 604. movable block; 7. side plate; 8. horizontal water spray assembly; 801. second installation box; 802. second diversion pipe; 803. second water spray pipe; 9. connecting pipe; 10. mounting groove; 11. control motor; 12. screw; 13. drive motor; 14. turntable; 15. rotating rod; 16. limit groove; 17. limit rod; 18. limit block; 19. slider; 20. slide groove; 21. handrail. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

[0026] See also Figure 1-6 The utility model provides a technical solution: a box girder prefabrication maintenance device, comprising a mobile base 1, a water storage tank 2 is fixedly connected to the left side of the top of the mobile base 1, a water pump 3 is provided on the top of the water storage tank 2, the water outlet of the water pump 3 is fixedly connected to a fixed pipe 4, a support plate 5 is fixedly connected to the right side of the top of the mobile base 1, a vertical water spray assembly 6 is movably connected to the right side of the support plate 5, a side plate 7 is fixedly connected to the top of the right side of the support plate 5, and a horizontal water spray assembly 8 is movably connected between the opposite sides of the two side plates 7;

[0027] The vertical water spray assembly 6 includes a first installation box 601, a first diversion pipe 602, a first water spray pipe 603 and a movable block 604. The first installation box 601 is movably connected to the right side of the support plate 5. The first diversion pipe 602 is fixedly connected to the inside of the first installation box 601. The first water spray pipe 603 is fixedly connected to the right side of the first diversion pipe 602. The first water spray pipe 603 passes through the first installation box 601 and is fixedly connected to the first installation box 601. The number of first water spray pipes 603 is set to several. The movable block 604 is fixedly connected to the left side of the first installation box 601.

[0028] In this embodiment, by setting a vertical water spray assembly 6, the clean water in the fixed pipe 4 can enter the first water spray pipes 603 through the first diversion pipe 602. The first water spray pipes 603 can spray clean water to the side of the prefabricated box beam. By setting a moving block 604, the screw 12 can drive the moving block 604 and the first installation box 601 to move upward or downward, so that the first water spray pipes 603 can move upward or downward, thereby spraying water on the side of prefabricated box beams of different sizes, thereby improving the maintenance effect. Water component 8, the clean water in the fixed pipe 4 will enter the second water spray pipe 803 in turn through the connecting pipe 9 and the second diversion pipe 802. The second water spray pipe 803 can spray the clean water to the top of the prefabricated box girder. By setting the rotating rod 15, the driving motor 13 will drive the turntable 14 and the rotating rod 15 to rotate. When the rotating rod 15 rotates, it can drive the second installation box 801 to move back and forth between the two side plates 7, thereby increasing the water spraying range of the second water spray pipe 803 to be suitable for prefabricated box girders of different sizes, further improving the maintenance effect of the prefabricated box girder.

[0029] As a technical optimization solution of the present invention, the horizontal water spray assembly 8 includes a second installation box 801, a second diversion pipe 802 and a second water spray pipe 803. The second installation box 801 is movably connected between the opposite sides of the two side panels 7. The second diversion pipe 802 is fixedly connected to the interior of the second installation box 801. The second water spray pipe 803 is fixedly connected to the bottom of the second diversion pipe 802. The second water spray pipe 803 passes through the second installation box 801 and is fixedly connected to the second installation box 801, and the number of the second water spray pipes 803 is set to be several.

[0030] In this embodiment: by setting up a vertical water spray assembly 6, the clean water in the fixed pipe 4 can enter the multiple first water spray pipes 603 through the first diversion pipe 602, so that the first water spray pipes 603 can spray the clean water to the side of the prefabricated box girder.

[0031] As a technical optimization solution of the present invention, the right end of the fixed pipe 4 is fixedly connected to a connecting pipe 9, and the connecting pipe 9 is fixedly connected to the first installation box 601 and the second installation box 801 on one side respectively, and the connecting pipe 9 is configured as a retractable bellows.

[0032] In this embodiment: by setting up a connecting pipe 9, the water pump 3 can suck the clean water in the water tank 2 into the interior of the fixed pipe 4, and then the clean water in the fixed pipe 4 will enter the interior of the connecting pipe 9, so that the clean water can be distributed and introduced into the vertical water spray assembly 6 and the horizontal water spray assembly 8, and when the vertical water spray assembly 6 and the horizontal water spray assembly 8 move, the connecting pipe 9 can move therewith to avoid affecting the normal use of the vertical water spray assembly 6 and the horizontal water spray assembly 8.

[0033] As a technical optimization solution of the present invention, an installation groove 10 is opened on the right side of the support plate 5, and a control motor 11 is fixedly connected to the bottom of the inner wall of the installation groove 10. The output end of the control motor 11 is fixedly connected to a screw 12. The side of the screw 12 close to the installation groove 10 is rotatably connected to the installation groove 10, and the moving block 604 is threadedly connected to the surface of the screw 12.

[0034] In this embodiment: through the above settings, the control motor 11 can drive the screw 12 to rotate forward or reverse. When the screw 12 rotates, it can drive the moving block 604 and the first installation box 601 to move upward or downward, so that the first water pipe 603 can move upward or downward, so that water spraying operations can be performed on the sides of prefabricated box beams of different sizes, thereby improving the maintenance effect.

[0035] As a technical optimization solution of the present invention, the top of the support plate 5 is fixedly connected to a drive motor 13, the output end of the drive motor 13 is fixedly connected to a turntable 14, the top of the turntable 14 is rotatably connected to a rotating rod 15, and the other end of the rotating rod 15 is rotatably connected to the top of the second installation box 801.

[0036] In this embodiment: through the above settings, the driving motor 13 will drive the turntable 14 and the rotating rod 15 to rotate. When the rotating rod 15 rotates, it can drive the second installation box 801 to move back and forth between the two side panels 7, so that the top of the prefabricated box beam can be sprayed with water back and forth, thereby increasing the water spraying range of the second water spray pipe 803 to be suitable for prefabricated box beams of different sizes.

[0037] As a technical optimization solution of the present invention, a limiting groove 16 is opened on the right side of the support plate 5, and the interior of the limiting groove 16 is fixedly connected to the limiting rod 17. The surface of the limiting rod 17 is slidably connected to the limiting block 18. The limiting block 18 is fixedly connected to the first installation box 601 on the side close to the first installation box 601.

[0038] In this embodiment: through the above settings, the limiting groove 16 and the limiting rod 17 can limit the position of the limiting block 18, thereby limiting the moving route of the first installation box 601, improving the stability of the first installation box 601 during movement, and avoiding the deviation of the first installation box 601 during movement.

[0039] As a technical optimization solution of the present invention, the front and rear sides of the second installation box 801 are fixedly connected with sliders 19, and the opposite sides of the two side panels 7 are provided with sliding grooves 20, and the sliders 19 are slidably connected inside the sliding grooves 20.

[0040] In this embodiment: through the above settings, the slide groove 20 can limit the moving trajectory of the slider 19, so that the moving route of the second installation box 801 can be restricted, thereby improving the smoothness of the movement of the second installation box 801.

[0041] As a technical optimization solution of the present invention, an armrest frame 21 is fixedly connected to the front side of the top of the mobile base 1, and the surface of the armrest frame 21 is provided with anti-slip lines.

[0042] In this embodiment, by providing the handrail 21, the staff can easily move the entire device through the handrail 21, thereby avoiding the phenomenon of hand slipping during use and improving convenience during use.

[0043] Working principle: First, move the entire device to the appropriate position and start the water pump 3. The water pump 3 can suck the clean water in the water tank 2 into the inside of the fixed pipe 4, and then the clean water in the fixed pipe 4 will enter the inside of the connecting pipe 9. Then start the control motor 11 and the drive motor 13. The control motor 11 will drive the screw 12 to rotate. When the screw 12 rotates, it will drive the moving block 604 and the first installation box 601 to move upward or downward, so that the first water spray pipe 603 can move upward or downward, and the clean water in the fixed pipe 4 can enter the several first water spray pipes 603 through the first diversion pipe 602. The first water spray pipe 603 can spray the clean water to the pre- The side of the prefabricated box beam can be sprayed with water on the side of prefabricated box beams of different sizes. At the same time, the clean water in the fixed pipe 4 will enter the second water spray pipe 803 through the connecting pipe 9 and the second diversion pipe 802 in turn. The second water spray pipe 803 will spray the clean water to the top of the prefabricated box beam. The driving motor 13 will drive the turntable 14 and the rotating rod 15 to rotate. When the rotating rod 15 rotates, it will drive the second installation box 801 to move back and forth between the two side plates 7, so that the several second water spray pipes 803 at the bottom of the second installation box 801 can spray clean water back and forth on the top of the prefabricated box beam, so that it can be applied to prefabricated box beams of different sizes, thereby improving the flexibility of use.

[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A box girder prefabrication maintenance device, comprising a movable base (1), characterized in that: The left side of the top of the mobile base (1) is fixedly connected to a water storage tank (2), the top of the water storage tank (2) is provided with a water pump (3), the water outlet end of the water pump (3) is fixedly connected to a fixed pipe (4), the right side of the top of the mobile base (1) is fixedly connected to a support plate (5), the right side of the support plate (5) is movably connected to a vertical water spray assembly (6), the top of the right side of the support plate (5) is fixedly connected to a side plate (7), and a horizontal water spray assembly (8) is movably connected between the two opposite sides of the side plates (7); The vertical water spray assembly (6) comprises a first installation box (601), a first diverter pipe (602), a first water spray pipe (603) and a moving block (604); the first installation box (601) is movably connected to the right side of the support plate (5); the first diverter pipe (602) is fixedly connected to the inside of the first installation box (601); the first water spray pipe (603) is fixedly connected to the right side of the first diverter pipe (602); the first water spray pipe (603) passes through the first installation box (601) and is fixedly connected to the first installation box (601); the number of the first water spray pipes (603) is set to be several; and the moving block (604) is fixedly connected to the left side of the first installation box (601).

2. A box girder prefabrication curing device according to claim 1, characterized in that: The lateral water spray assembly (8) comprises a second installation box (801), a second diverter pipe (802) and a second water spray pipe (803); the second installation box (801) is movably connected between the two opposite sides of the side panels (7); the second diverter pipe (802) is fixedly connected to the inside of the second installation box (801); the second water spray pipe (803) is fixedly connected to the bottom of the second diverter pipe (802); the second water spray pipe (803) passes through the second installation box (801) and is fixedly connected to the second installation box (801); and the number of the second water spray pipes (803) is set to be a plurality.

3. A box girder prefabrication curing device according to claim 2, characterized in that: The right end of the fixed pipe (4) is fixedly connected to a connecting pipe (9), and the connecting pipe (9) is fixedly connected to the first installation box (601) and the second installation box (801) at one side thereof, respectively, and the connecting pipe (9) is configured as a telescopic bellows.

4. The box girder prefabrication maintenance device according to claim 1, characterized in that: A mounting groove (10) is provided on the right side of the support plate (5); a control motor (11) is fixedly connected to the bottom of the inner wall of the mounting groove (10); a screw rod (12) is fixedly connected to the output end of the control motor (11); a side of the screw rod (12) close to the mounting groove (10) is rotatably connected to the mounting groove (10); and the moving block (604) is threadedly connected to the surface of the screw rod (12).

5. The box girder prefabrication maintenance device according to claim 2, characterized in that: The top of the support plate (5) is fixedly connected to a driving motor (13), the output end of the driving motor (13) is fixedly connected to a turntable (14), the top of the turntable (14) is rotatably connected to a rotating rod (15), and the other end of the rotating rod (15) is rotatably connected to the top of the second installation box (801).

6. The box girder prefabrication curing device according to claim 1, characterized in that: A limiting groove (16) is provided on the right side of the support plate (5); a limiting rod (17) is fixedly connected to the interior of the limiting groove (16); a limiting block (18) is slidably connected to the surface of the limiting rod (17); and a side of the limiting block (18) close to the first installation box (601) is fixedly connected to the first installation box (601).

7. The box girder prefabrication curing device according to claim 2, characterized in that: The front and rear sides of the second installation box (801) are fixedly connected with sliders (19), and the opposite sides of the two side panels (7) are provided with sliding grooves (20), and the sliders (19) are slidably connected inside the sliding grooves (20).

8. The box girder prefabrication curing device according to claim 1, characterized in that: A handrail frame (21) is fixedly connected to the front side of the top of the mobile base (1), and the surface of the handrail frame (21) is provided with anti-slip patterns.