Spraying dust removal device for concrete mixer
By designing a spray dust removal device in a concrete mixer, using a servo motor and shower for dust reduction treatment, and combining a discharge box and a blade to cut the bag of concrete, the problems of high cost of filter bags and dust dissipation in the existing technology are solved. It achieves efficient dust reduction and work burden reduction effects.
Patent Information
- Application Number
- CN202420307906.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-20
AI Technical Summary
In the existing spray dust removal device for concrete mixers, the filter bag has a high cost to collect dust, and it is easy to cause dust to escape during cleaning and replacement, affecting environmental protection and health.
A spray dust removal device including a base, a mixing bucket, a servo motor, a rotating rod, a hollow tube, a shower, a water tank and a cutting mechanism is designed. The concrete in the mixing bucket is sprayed through the water inlet plate, a water pump and a shower. Dust reduction treatment, and fully stir using a servo motor and a mixing rod, and cut the bagged concrete with a discharge box and blade to reduce dust generation.
It effectively reduces the generation of dust, improves the mixing efficiency, reduces people's work burden, and protects physical health, while reducing the cost of the overall device.
Smart Images
Figure CN222201080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete mixers, in particular to a spray dust removal device for concrete mixers. Background Art
[0002] Concrete is a building material, which is a mixture of aggregate, cement, water and other materials. It has high compressive strength and durability and is widely used in construction, roads, bridges, water conservancy and other engineering fields. Concrete mixer is a mechanical equipment used to mix and stir concrete. When mixing concrete, a large amount of dust will be generated. At this time, a spray dust removal device is needed to reduce the dust and pollution generated during the concrete mixing process. It removes and filters the dust and exhaust gas generated by the mixer when it is working by spraying water mist, so as to meet the requirements of environmental protection and health.
[0003] After searching, the Chinese patent announcement number is: CN215549832U, which discloses a concrete mixer with dust-proof function, including a mixing tank, a dust removal fan, a buffer box with a heating device and a desiccant, and a filter bag connected in sequence; the outer wall of the buffer box is provided with a vent and a spray device, and the spray device is arranged between the vents; the vent is provided with one end of a connecting pipe and one end of a support frame, the connecting pipe is located in the buffer box, and the support frame is located outside the buffer box; the open end of the filter bag passes through the connecting pipe, and the open end of the filter bag is fixed to the connecting pipe through an elastic Velcro, and the elastic Velcro is connected to the open end of the filter bag; the peripheral wall of the connecting pipe is provided with a hook, and the elastic Velcro is provided with a through hole; the support frame supports the filter bag body. The buffer box of the utility model is provided with a heating device and a desiccant, which can dry the mixed gas containing moisture and prevent the filter bag from getting damp; a spray device is provided to prevent dust from escaping during the cleaning and replacement of the filter bag; and the filter bag can be firmly fixed to prevent it from falling. However, in actual use, the above device exists, and the filter bag is used to collect dust, and the overall cost is relatively high. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a spray dust removal device for a concrete mixer, aiming to improve the problem of high overall cost of using filter bags to collect dust in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a spray dust removal device for a concrete mixer, comprising a base, a mixing barrel fixedly connected to the top of the base, a barrel cover installed on the top of the mixing barrel, a servo motor 2 fixedly connected to the bottom of the mixing barrel, an output end of the servo motor 2 passes through the bottom of the mixing barrel and is fixedly connected to a rotating rod, a hollow tube fixedly connected to the top of the rotating rod, a plurality of mixing rods fixedly connected to the outer wall of the rotating rod, a scraper fixedly connected to the far side of the plurality of mixing rods, a shower connected to the outer wall of the hollow tube, a water tank provided on the left side of the mixing barrel, a connecting pipe connected to the bottom of the water tank, a water inlet plate fixedly connected to the rear side of the top of the mixing barrel, the output end of the water inlet plate provided on the inner side of the hollow tube, a water pump fixedly connected to the rear side of the water inlet plate, the top of the connecting pipe connected to the bottom of the water pump, and a cutting mechanism provided on the top of the base.
[0006] Through the above technical solution: the water outlet on the water inlet plate is placed in the hollow tube, and the concrete inside the mixing barrel is sprayed through the shower head on the hollow tube. At the same time, when stirring, the rotating rod drives the shower head to rotate, which can not only reduce the dust generated, but also fully stir the concrete, so that the water and concrete are quickly mixed. The shower head and the scraper on the stirring rod can also prevent the concrete from adhering to the inside of the mixing barrel.
[0007] As a further description of the above technical solution:
[0008] The cutting mechanism includes a material discharge box, the bottom of which is fixedly connected to the top of the mixing barrel, and opposite sides of the material discharge box are fixedly connected with a placement inclined plate, the interior of the material discharge box is fixedly connected with a slide, and the top of the slide is slidably connected with a blade, the front side of the material discharge box is fixedly connected with a servo motor 1, the output end of the servo motor 1 passes through the front side of the material discharge box and is fixedly connected with a threaded rod, the bottom of the blade is threadedly connected to the outer wall of the threaded rod, the right side of the material discharge box is connected with a feeding port, and a placement box is provided on the top left side of the base.
[0009] Through the above technical solution: by placing bagged concrete on the placement inclined plate in the discharge box, cutting the bag with a blade, and allowing the cement to enter the mixing barrel through the discharge port for processing, the workload of people can be reduced.
[0010] As a further description of the above technical solution:
[0011] The top of the discharge box is rotatably connected with a box cover, and the top of the box cover is fixedly connected with a handle.
[0012] Through the above technical solution: the discharge box can be sealed through the box cover to prevent dust from floating in the air during discharge and causing harm to people's health.
[0013] As a further description of the above technical solution:
[0014] The outer wall of the mixing barrel is connected with a discharge pipe, and the outer wall of the water tank is connected with a water inlet pipe.
[0015] Through the above technical solution: the processed concrete can be conveniently discharged for use through the discharge pipe, and at the same time, the water inlet pipe on the water tank can add water to the inside of the water tank.
[0016] As a further description of the above technical solution:
[0017] A dust cover is fixedly connected to the front side of the mixing barrel, and a switch box is fixedly connected to the interior of the dust cover.
[0018] Through the above technical solution: the dust cover can protect the interior of the switch box to prevent dust from falling into the switch box and affecting the internal components.
[0019] As a further description of the above technical solution:
[0020] The switch box is electrically connected to the servo motor 1, the servo motor 2 and the water pump respectively.
[0021] Through the above technical solution: the switch box can facilitate the construction personnel to perform simple operation and control of the running equipment on the entire device, thus improving the practicality of the device.
[0022] As a further description of the above technical solution:
[0023] The four corners of the bottom of the base are all fixedly connected with support columns, and the bottoms of the plurality of support columns are fixedly connected with rubber pads.
[0024] Through the above technical solution: the support column and the rubber pad cooperate to support and fix the entire device, thereby improving the stability of the device.
[0025] As a further description of the above technical solution:
[0026] The outer wall of the water tank is fixedly connected with a fixing ring, the right sides of the two fixing rings are fixedly connected to the left side of the mixing barrel, the left side of the mixing barrel is fixedly connected with a reinforcement plate, and the bottoms of the two reinforcement plates are fixedly connected to the bottom of the discharge box.
[0027] Through the above technical solution: the stability and firmness of the entire stirring device can be improved by the fixing ring and the reinforcing plate.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the utility model, the concrete in the mixing barrel is subjected to dust reduction treatment through the water inlet plate, hollow pipe, water pump, connecting pipe, water tank and shower head, and then the concrete in the mixing barrel is fully stirred through the servo motor 2, rotating rod, stirring rod and scraper, which can not only reduce dust on the concrete, but also improve stirring efficiency.
[0030] 2. In the utility model, concrete is placed by means of a material placing box, a box cover and a placing inclined plate, and then the cloth bag is cut by means of a servo motor, a threaded rod, a slideway and a blade, which can not only reduce people's workload, but also reduce the generation of dust, thereby protecting people's health. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a front view of a spray dust removal device for a concrete mixer proposed by the utility model;
[0032] Figure 2 This is a rear perspective view of a spray dust removal device for a concrete mixer proposed by the utility model;
[0033] Figure 3 This is a cross-sectional view of a spray dust removal device for a concrete mixer proposed by the utility model;
[0034] Figure 4 The utility model is a schematic diagram of a cutting mechanism of a spray dust removal device for a concrete mixer.
[0035] Legend:
[0036] 1. Base; 2. Cutting mechanism; 201. Material discharge box; 202. Box cover; 203. Servo motor 1; 204. Slide; 205. Threaded rod; 206. Blade; 207. Placement inclined plate; 208. Handle; 209. Material discharge port; 3. Mixing barrel; 4. Barrel cover; 5. Servo motor 2; 6. Rotating rod; 7. Mixing rod; 8. Scraper; 9. Hollow pipe; 10. Shower; 11. Water inlet plate; 12. Water tank; 13. Connecting pipe; 14. Water pump; 15. Discharge pipe; 16. Dust cover; 17. Switch box; 18. Support column; 19. Rubber pad; 20. Placement box; 21. Water inlet pipe; 22. Fixing ring; 23. Reinforcement plate. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] Reference Figure 1 , Figure 2 and Figure 3 The utility model provides an embodiment: a spray dust removal device for a concrete mixer, comprising a base 1, a mixing barrel 3 is fixedly connected to the top of the base 1, a barrel cover 4 is installed on the top of the mixing barrel 3, a servo motor 2 5 is fixedly connected to the bottom of the mixing barrel 3, an output end of the servo motor 2 5 passes through the bottom of the mixing barrel 3 and is fixedly connected to a rotating rod 6, a hollow tube 9 is fixedly connected to the top of the rotating rod 6, a plurality of stirring rods 7 are fixedly connected to the outer wall of the rotating rod 6, and a scraper 8 is fixedly connected to the far side of the plurality of stirring rods 7. The outer wall of the hollow tube 9 is connected with a shower head 10, a water tank 12 is arranged on the left side of the mixing barrel 3, the bottom of the water tank 12 is connected with a connecting pipe 13, the top rear side of the mixing barrel 3 is fixedly connected with a water inlet plate 11, the output end of the water inlet plate 11 is arranged on the inner side of the hollow tube 9, the rear side of the water inlet plate 11 is fixedly connected with a water pump 14, the top of the connecting pipe 13 is connected with the bottom of the water pump 14, the top of the base 1 is provided with a cutting mechanism 2, the outer wall of the mixing barrel 3 is connected with a discharge pipe 15, and the outer wall of the water tank 12 is connected with a water inlet pipe 21;
[0039] Specifically, the mixing barrel 3 is fixedly supported by the base 1, so that the mixing barrel 3 is more stable and firm during operation. A barrel cover 4 is installed on the top of the mixing barrel 3, and the barrel cover 4 can improve the sealing of the mixing barrel 3, thereby preventing dust from floating out during mixing. A servo motor 2 5 is installed at the bottom of the mixing barrel 3, and the rotating rod 6 inside the mixing barrel 3 is connected by the servo motor 2 5. By starting the servo motor 2 5, the stirring rod 7 on the rotating rod 6 can be driven to stir the concrete. A hollow pipe 9 is connected to the top of the rotating rod 6, and a shower 10 is installed on the hollow pipe 9. By starting the water pump 14 on the water inlet plate 11, the water in the water tank 12 is pumped out through the connecting pipe 13, and then flows into the hollow pipe 9 through the water inlet plate 11. The output end of the water inlet plate 11 is set inside the hollow pipe 9, so that the shower 10 can cooperate with the stirring rod 7 to reduce dust on the concrete, and at the same time, the rapid mixing of concrete and water can be improved.
[0040] Reference Figure 1 , Figure 2 and Figure 4The cutting mechanism 2 includes a material discharge box 201, the bottom of which is fixedly connected to the top of the mixing barrel 3, and the opposite sides of the material discharge box 201 are fixedly connected with a placement inclined plate 207, the interior of the material discharge box 201 is fixedly connected with a slideway 204, and the top of the slideway 204 is slidably connected with a blade 206, and the front side of the material discharge box 201 is fixedly connected with a servo motor 203, and the output end of the servo motor 203 passes through the front side of the material discharge box 201 and is fixedly connected with a threaded rod 205, and the bottom of the blade 206 is threadedly connected to the outer wall of the threaded rod 205, and the right side of the material discharge box 201 is connected with a feeding port 209, and a placement box 20 is arranged on the left side of the top of the base 1, and the top of the material discharge box 201 is rotatably connected with a box cover 202, and the top of the box cover 202 is fixedly connected with a handle 208;
[0041] Specifically, a discharge box 201 is installed on the top of the mixing barrel 3, and the bagged concrete is placed through the placement inclined plate 207 inside the discharge box 201, and then the threaded rod 205 is driven to rotate by starting the servo motor 203 on the front side of the discharge box 201, so that the blade 206 on the threaded rod 205 slides in the slide 204, so that the concrete on the placement inclined plate 207 is cut by the blade 206. After the bag is broken, the concrete flows into the mixing barrel 3 through the discharge port 209 on the discharge box 201. When the concrete is placed in the discharge box 201, the dust can be isolated by closing the box cover 202, which can reduce people's workload and reduce the occurrence of dust.
[0042] Reference Figure 1 and Figure 2 , support columns 18 are fixedly connected at the four corners of the bottom of the base 1, and rubber pads 19 are fixedly connected to the bottoms of the multiple support columns 18. The outer wall of the water tank 12 is fixedly connected to a fixing ring 22, and the right sides of the two fixing rings 22 are fixedly connected to the left side of the mixing barrel 3. The left side of the mixing barrel 3 is fixedly connected to a reinforcing plate 23, and the bottoms of the two reinforcing plates 23 are fixedly connected to the bottom of the discharge box 201;
[0043] Specifically, the stability of the entire device is improved by cooperating with the rubber pads 19 at the bottom of the base 1. The rubber pads 19 can also increase the service life of the support columns 18 to prevent the bottom of the support columns 18 from being worn for a long time, which may lead to instability of the device. At the same time, reinforcement plates 23 and fixing rings 22 are used to reinforce the water tank 12 and the discharge box 201, thereby improving the firmness of the device.
[0044] Reference Figure 1 , Figure 2 and Figure 3A dust cover 16 is fixedly connected to the front side of the mixing barrel 3, and a switch box 17 is fixedly connected to the interior of the dust cover 16. The switch box 17 is electrically connected to the servo motor 1 203, the servo motor 2 5 and the water pump 14 respectively;
[0045] Specifically, the dust cover 16 on the mixing barrel 3 can provide dust protection for the switch box 17, preventing dust from falling into the interior of the switch box 17 and affecting the internal components, thereby increasing the service life of the switch box 17. The switch box 17 can conveniently control the servo motor 1 203, servo motor 2 5 and water pump 14 on the entire device.
[0046] Working principle: First, when mixing concrete, by placing the output end of the water inlet plate 11 in the hollow tube 9, a sealing ring is arranged on the top of the hollow tube 9 to prevent leakage, and the water in the water tank 12 is pumped out through the connecting pipe 13 by starting the water pump 14, and then the water is sprayed into the mixing barrel 3 through the shower head 10 on the hollow tube 9, and at the same time, the servo motor 25 at the bottom of the mixing barrel 3 is started to drive the rotating rod 6 to rotate, and the concrete in the mixing barrel 3 is fully stirred by the stirring rod 7 on the rotating rod 6 and the scraper 8. When the rotating rod 6 rotates, it drives the shower head 10 to rotate, so that The scraper 8 is used to clean the concrete on the inner wall of the mixing barrel 3, which can not only reduce dust on the concrete, but also improve the mixing efficiency. When the concrete is discharged, the bagged concrete is placed on the placement inclined plate 207 in the discharge box 201, and the servo motor 203 is started to drive the blade 206 on the threaded rod 205 to slide, and the blade 206 is used to cut the cloth bag on the placement inclined plate 207, so that the concrete flows into the mixing barrel 3 through the discharge port 209. This can not only reduce people's workload, but also reduce the generation of dust, thereby protecting people's health.
[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spray dust removal device for a concrete mixer, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a mixing barrel (3), the top of the mixing barrel (3) is provided with a barrel cover (4), the bottom of the mixing barrel (3) is fixedly connected to a servo motor 2 (5), the output end of the servo motor 2 (5) passes through the bottom of the mixing barrel (3) and is fixedly connected to a rotating rod (6), the top of the rotating rod (6) is fixedly connected to a hollow tube (9), the outer wall of the rotating rod (6) is fixedly connected to a plurality of mixing rods (7), the sides of the plurality of mixing rods (7) that are away from each other are fixedly connected to a scraper (8), and the hollow tube (9) is fixedly connected to the outer wall of the rotating rod (6). The outer wall of the core tube (9) is connected to a shower head (10); a water tank (12) is arranged on the left side of the mixing barrel (3); the bottom of the water tank (12) is connected to a connecting pipe (13); a water inlet plate (11) is fixedly connected to the rear side of the top of the mixing barrel (3); the output end of the water inlet plate (11) is arranged on the inner side of the hollow tube (9); a water pump (14) is fixedly connected to the rear side of the water inlet plate (11); the top end of the connecting pipe (13) is connected to the bottom of the water pump (14); and a cutting mechanism (2) is arranged on the top of the base (1).
2. A spray dust removal device for a concrete mixer according to claim 1, characterized in that: The cutting mechanism (2) comprises a material discharge box (201), the bottom of the material discharge box (201) is fixedly connected to the top of the mixing barrel (3), the opposite sides of the material discharge box (201) are fixedly connected to a placement inclined plate (207), the interior of the material discharge box (201) is fixedly connected to a slideway (204), the top of the slideway (204) is slidably connected to a blade (206), the front side of the material discharge box (201) is fixedly connected to a servo motor 1 (203), the output end of the servo motor 1 (203) passes through the front side of the material discharge box (201) and is fixedly connected to a threaded rod (205), the bottom of the blade (206) is threadedly connected to the outer wall of the threaded rod (205), the right side of the material discharge box (201) is connected to a material discharge port (209), and a placement box (20) is provided on the left side of the top of the base (1).
3. A spray dust removal device for a concrete mixer according to claim 2, characterized in that: The top of the discharge box (201) is rotatably connected to a box cover (202), and the top of the box cover (202) is fixedly connected to a handle (208).
4. The spray dust removal device for a concrete mixer according to claim 1, characterized in that: The outer wall of the mixing barrel (3) is connected to a discharge pipe (15), and the outer wall of the water tank (12) is connected to a water inlet pipe (21).
5. The spray dust removal device for a concrete mixer according to claim 1, characterized in that: A dust cover (16) is fixedly connected to the front side of the mixing barrel (3), and a switch box (17) is fixedly connected inside the dust cover (16).
6. A spray dust removal device for a concrete mixer according to claim 5, characterized in that: The switch box (17) is electrically connected to the servo motor 1 (203), the servo motor 2 (5) and the water pump (14) respectively.
7. The spray dust removal device for a concrete mixer according to claim 1, characterized in that: Support columns (18) are fixedly connected at the four corners of the bottom of the base (1), and rubber pads (19) are fixedly connected to the bottoms of a plurality of the support columns (18).
8. The spray dust removal device for a concrete mixer according to claim 1, characterized in that: The outer wall of the water tank (12) is fixedly connected to a fixing ring (22), the right sides of the two fixing rings (22) are fixedly connected to the left side of the mixing barrel (3), the left side of the mixing barrel (3) is fixedly connected to a reinforcing plate (23), and the bottoms of the two reinforcing plates (23) are fixedly connected to the bottom of the discharge box (201).