Pouring device for mass concrete processing

By using a rotating motor to drive the dust-reducing structure of the mixing rod and atomizing nozzle in the concrete pouring equipment, the problem of dust drifting is solved, and a safer and more flexible concrete pouring process is achieved.

CN222201090UActive Publication Date: 2024-12-20JINAN SHENGHUA CONCRETE CO LTD
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Patent Information

Application Number
CN202420827650.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-20
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

During the mixing process of existing concrete pouring equipment, dust is prone to drifting away, endangering the health of staff.

Method used

A casting device for large-volume concrete processing is designed, and a rotating electric machine drives the mixing rod for stirring, and an atomization spray head is set on the top of the mixing chamber to reduce dust drifting through the water mist dust reduction structure, and an adjustment mechanism is also equipped to adapt to different casting positions.

Benefits of technology

It effectively reduces the impact of dust on the environment and personnel health, improves the flexibility and applicability of concrete pouring, reduces the inconvenience of manual cleaning, and improves the safety and efficiency of the mixing process.

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Abstract

The utility model discloses a pouring device for mass concrete processing, and relates to the technical field of concrete pouring. The device comprises a bottom plate, one side of the bottom plate is fixedly connected with a handle, one side of the bottom plate is fixedly connected with a control panel, the top of the bottom plate is fixedly connected with a mounting frame, the interior of the mounting frame is fixedly connected with a storage box, the top of the storage box is fixedly connected with a box cover, and the top of the box cover is fixedly connected with a rotating motor; the output end of the rotating motor penetrates through the box cover and is fixedly connected with a driving rod, the bottom end of the driving rod penetrates into the material storage box, a plurality of stirring rods are fixedly connected to the two sides of the driving rod at equal intervals, a discharging pipe is fixedly connected to the bottom of the material storage box and communicates with the material storage box, and a dust falling mechanism is arranged at the top of the box cover. And the atomizing nozzle sprays water mist downwards, so that dust falling is carried out on the material storage box, the possibility that dust drifts to the surrounding environment is reduced, and the influence of the dust on the surrounding environment and personnel health is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of concrete pouring, and in particular to a pouring device for processing large-volume concrete. Background Art

[0002] Concrete pouring refers to a building material formed by mixing cement, sand, gravel and other materials in a certain proportion, pouring them into a mold or on-site, and then vibrating and curing them. Concrete is widely used in construction projects and is often used in the construction of foundations, floor slabs, columns, beams and other parts.

[0003] The concrete pouring equipment mentioned in the existing Chinese public patent (authorization announcement number: CN214615286U) can be moved by a movable column. The staff can push the movable column with the bottom plate to move, and the bottom plate can be moved to the place where concrete needs to be poured by rotating the wheels. Through the mixing bin, the staff can pour cement into the mixing bin. By starting the motor, the shaft of the motor drives the rotating block to rotate, and the rotating block drives the mixing column and the mixing block to rotate, so that the cement inside the mixing bin is stirred, thereby improving the practicality of the device.

[0004] During the concrete pouring process, the concrete raw materials need to be mixed to form concrete, and then the concrete is discharged and transported to the pouring location for pouring. However, during mixing, the mixing block will come into contact with the concrete, which may cause the concrete to break and produce dust. The dust will float out through the opening of the mixing bin, which may cause harm to the health of the workers. Utility Model Content

[0005] The purpose of the present application is to solve the problem that dust may be dispersed through the opening of the mixing bin and may cause harm to the health of workers. The present application provides a pouring device for large-volume concrete processing.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0007] A pouring device for processing large-volume concrete comprises a base plate, a handle is fixedly connected to one side of the base plate, a control panel is fixedly connected to one side of the base plate, a mounting frame is fixedly connected to the top of the base plate, a material storage box is fixedly connected to the inside of the mounting frame, a box cover is fixedly connected to the top of the material storage box, a rotating motor is fixedly connected to the top of the box cover, the rotating motor is electrically connected to the control panel, the output end of the rotating motor passes through the box cover and is fixedly connected to a driving rod, the output end of the rotating motor is rotatably connected to the box cover, the bottom end of the driving rod penetrates into the interior of the material storage box, a plurality of stirring rods are fixedly connected to both sides of the driving rod at equal distances, a discharge pipe is fixedly connected to the bottom of the material storage box, the discharge pipe is communicated with the material storage box, a dust reduction structure is provided on the top of the box cover, and an adjustment mechanism is provided on the top of the base plate.

[0008] By adopting the above technical solution, the concrete raw materials are poured into the storage box, and then the rotating motor is started. The rotating motor drives the driving rod to rotate. After the driving rod rotates, it drives the stirring rod to rotate, thereby stirring the concrete in the mixing box, so that the concrete raw materials gradually become concrete, and finally the mixed concrete is discharged through the discharge pipe for pouring.

[0009] Furthermore, a fixed plate is fixedly connected to the top of the box cover, a diverter plate is fixedly connected to the top of the fixed plate, connecting pipes are fixedly connected to both sides of the bottom of the diverter plate, the connecting pipes are connected to the diverter plate, an atomizing nozzle is fixedly connected to the bottom end of the connecting pipe, the atomizing nozzle is connected to the connecting pipe, and a conveying member is arranged on the top of the bottom plate.

[0010] By adopting the above technical solution, water is transported to the diverter plate, and then transported to the connecting pipe through the diverter plate, and then the connecting pipe transports the water to the atomizing nozzle, and finally the atomizing nozzle sprays water mist, thereby reducing dust in the storage box.

[0011] Furthermore, the water is transported to the diverter plate, and then transported to the connecting pipe through the diverter plate, and then the connecting pipe transports the water to the atomizing nozzle, and finally the atomizing nozzle sprays water mist, thereby reducing dust on the storage box.

[0012] By adopting the above technical solution, the stability of the splitter plate during operation is improved.

[0013] Furthermore, the conveying member includes a water tank fixedly connected to the top of the base plate, a water filling pipe is fixedly connected to the top of the water tank, the water filling pipe is connected to the water tank, a water pump is fixedly connected to the top of the water tank, the water pump is electrically connected to the control panel, a water inlet pipe of the water pump is fixedly connected to the water inlet pipe, the water inlet pipe passes through the water tank and extends to the inside of the water tank, the water inlet pipe is connected to the water pump, a water outlet pipe of the water pump is fixedly connected to the water outlet pipe, an end of the water outlet pipe away from the water pump is fixedly connected to the diverter plate, the water outlet pipe is connected to the water pump, and the water outlet pipe is connected to the diverter plate.

[0014] By adopting the above technical solution, water is added through the water adding pipe to allow water to enter the water tank, and then the water pump is started through the control panel, the water pump starts to pump water, so that the water inside the water tank enters the water inlet pipe through the traction of the water pump, and then the water flows through the water pump into the water outlet pipe, and finally the water outlet pipe transports the water to the diverter plate.

[0015] Furthermore, a driving motor is fixedly connected to one side of the water tank, and the driving motor is electrically connected to the control panel. The output end of the driving motor passes through the water tank and is fixedly connected to a rotating rod. The output end of the driving motor is rotatably connected to the water tank, and a number of mixing rods are fixedly connected at equal distances on both sides of the rotating rod. A scraper is fixedly connected to one end of the stirring rod away from the driving rod.

[0016] By adopting the above technical solution, water containing cleaning agent is first sprayed into the storage box, and then the scraper is driven to rotate by starting the stirring rod, so that the scraper cleans the inner wall of the storage box, reducing the inconvenience of manual cleaning.

[0017] Furthermore, a plurality of protrusions are fixedly connected to both sides of the mixing rod at equal distances.

[0018] By adopting the above technical solution, the mixing effect of the cleaning agent and the water flow is improved.

[0019] Furthermore, the adjustment mechanism includes an electric push rod fixedly connected to the top of the base plate, the top of the electric push rod is fixedly connected to a lifting plate, the top of the lifting plate is fixedly connected to a mounting seat, and the mounting seat is fixedly connected to the discharge pipe.

[0020] By adopting the above technical solution, the discharge pipe is driven to move up and down by the electric push rod, thereby facilitating the pouring of concrete at different positions.

[0021] Furthermore, an auxiliary rod is fixedly connected to the top of the bottom plate, the top end of the auxiliary rod passes through the lifting plate and is fixedly connected to the mounting frame, and the auxiliary rod is slidably connected to the lifting plate.

[0022] By adopting the above technical solution, the stability of the lifting plate during movement is improved.

[0023] In summary, the present application includes at least one of the following beneficial effects:

[0024] 1. In the present application, when reducing dust inside the material storage box, the water pump is first started to transport the water inside the water tank to the atomizing nozzle, and finally the atomizing nozzle sprays water mist downward, thereby reducing dust on the material storage box and reducing the possibility of dust drifting to the surrounding environment, thereby reducing the impact of dust on the surrounding environment and personnel health.

[0025] 2. In this application, when the height of the discharge pipe needs to be adjusted, the electric push rod is first started to drive the discharge pipe to move up and down, thereby adjusting the height of the discharge pipe. By adjusting the height of the discharge pipe, the flow position of the concrete can be more accurately controlled, thereby adapting to the concrete pouring needs of different positions and improving the flexibility and applicability of concrete pouring. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the pouring device in this application;

[0027] Figure 2 It is a schematic diagram of the cross-sectional structure of the pouring device in this application;

[0028] Figure 3 It is a schematic diagram of the cross-sectional structure of the water tank in this application;

[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the adjustment mechanism in this application.

[0030] Description of reference numerals:

[0031] 1. Bottom plate; 2. Handle; 3. Control panel; 4. Mounting frame; 5. Storage box; 6. Box cover; 7. Rotating motor; 8. Driving rod; 9. Stirring rod; 10. Discharge pipe; 11. Water tank; 12. Water pump; 13. Water inlet pipe; 14. Water outlet pipe; 15. Fixed plate; 16. Diverter plate; 17. Connecting pipe; 18. Atomizing nozzle; 19. Driving motor; 20. Rotating rod; 21. Mixing rod; 22. Bump; 23. Electric push rod; 24. Lifting plate; 25. Mounting seat; 26. Auxiliary rod; 27. Scraper; 28. Reinforcement plate. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] The embodiment of the present application discloses a pouring device for processing large-volume concrete.

[0034] Reference Figure 1 and Figure 2A pouring device for processing large-volume concrete comprises a base plate 1, a handle 2 is fixedly connected to one side of the base plate 1, a control panel 3 is fixedly connected to one side of the base plate 1, a mounting frame 4 is fixedly connected to the top of the base plate 1, a material storage box 5 is fixedly connected to the inside of the mounting frame 4, a box cover 6 is fixedly connected to the top of the material storage box 5, a rotating motor 7 is fixedly connected to the top of the box cover 6, the rotating motor 7 is electrically connected to the control panel 3, the output end of the rotating motor 7 passes through the box cover 6 and is fixedly connected to a driving rod 8, the output end of the rotating motor 7 is rotatably connected to the box cover 6, the bottom end of the driving rod 8 penetrates into the interior of the material storage box 5, and a plurality of stirring rods 9 are fixedly connected to both sides of the driving rod 8 at equal distances, a discharge pipe 10 is fixedly connected to the bottom of the material storage box 5, the discharge pipe 10 is communicated with the material storage box 5, a dust reduction structure is arranged on the top of the box cover 6, and an adjusting mechanism is arranged on the top of the base plate 1.

[0035] During pouring, first pour the concrete raw materials into the storage box 5, and the concrete falls into the storage box 5 under the action of gravity. Then the staff starts the rotating motor 7, and the rotating motor 7 drives the driving rod 8 to rotate. After the driving rod 8 rotates, it drives the stirring rod 9 to rotate, thereby stirring the concrete in the mixing box, so that the concrete raw materials gradually become concrete. When the production is completed, the mixed concrete is discharged through the discharge pipe 10 for pouring. The dust reduction structure can be used to reduce dust from the mixed concrete, thereby reducing the risk of dust dispersion. The height of the discharge pipe 10 can be adjusted by the adjustment mechanism to facilitate the pouring of concrete at different positions.

[0036] Reference Figures 1 to 3 A fixed plate 15 is fixedly connected to the top of the box cover 6, a diverter plate 16 is fixedly connected to the top of the fixed plate 15, connecting pipes 17 are fixedly connected to both sides of the bottom of the diverter plate 16, the connecting pipe 17 is connected to the diverter plate 16, an atomizing nozzle 18 is fixedly connected to the bottom end of the connecting pipe 17, and the atomizing nozzle 18 is connected to the connecting pipe 17. A conveying member is provided on the top of the bottom plate 1.

[0037] A reinforcing plate 28 is fixedly connected to one side of the fixing plate 15 , and one end of the reinforcing plate 28 away from the fixing plate 15 is fixedly connected to the box cover 6 , and the reinforcing plate 28 is arranged in an inclined shape.

[0038] In addition, the conveying member includes a water tank 11 fixedly connected to the top of the base plate 1, a water filling pipe fixedly connected to the top of the water tank 11, the water filling pipe is communicated with the water tank 11, a water pump 12 is fixedly connected to the top of the water tank 11, the water pump 12 is electrically connected to the control panel 3, a water inlet pipe 13 of the water pump 12 is fixedly connected to the water inlet pipe 13, the water inlet pipe 13 penetrates the water tank 11 and extends to the inside of the water tank 11, the water inlet pipe 13 is communicated with the water pump 12, a water outlet pipe 14 of the water pump 12 is fixedly connected to the water outlet pipe 14, an end of the water outlet pipe 14 away from the water pump 12 is fixedly connected to the diverter plate 16, the water outlet pipe 14 is communicated with the water pump 12, and the water outlet pipe 14 is connected to the diverter plate 16.

[0039] When dust is reduced inside the storage box 5, water is first added through the water adding pipe so that water enters the water tank 11, and then the water pump 12 is started through the control panel 3, and the water pump 12 starts to pump water, so that the water inside the water tank 11 enters the water inlet pipe 13 through the traction of the water pump 12, and then the water flows through the water pump 12 into the water outlet pipe 14, and the water outlet pipe 14 is connected to the top of the diverter plate 16 so that the water is transported to the diverter plate 16, and then the water is transported to the connecting pipe 13 through the diverter plate 16. 17, then the connecting pipe 17 transports the water to the atomizing nozzle 18, and finally the atomizing nozzle 18 sprays water mist, thereby reducing the dust on the storage box 5, reducing the possibility of dust drifting to the surrounding environment, thereby reducing the impact of dust on the surrounding environment and personnel health, and the reinforcement plate 28 makes the fixed plate 15, the box cover 6 and the reinforcement plate 28 form a stable triangle, thereby improving the stability of the diverter plate 16, thereby ensuring that the atomizing nozzle 18 can smoothly spray water in the storage box 5.

[0040] Reference Figure 2 and Figure 3 A driving motor 19 is fixedly connected to one side of the water tank 11, and the driving motor 19 is electrically connected to the control panel 3. The output end of the driving motor 19 passes through the water tank 11 and is fixedly connected to a rotating rod 20. The output end of the driving motor 19 is rotatably connected to the water tank 11. A plurality of mixing rods 21 are fixedly connected at equal distances on both sides of the rotating rod 20, and a scraper 27 is fixedly connected to one end of the stirring rod 9 away from the driving rod 8.

[0041] Wherein, a plurality of protrusions 22 are fixedly connected to both sides of the mixing rod 21 at equal distances.

[0042] When the material storage box 5 needs to be cleaned, first, the cleaning agent is added into the water tank 11 through the water adding pipe, and then the driving motor 19 is started to drive the rotating rod 20 to rotate. After the rotating rod 20 rotates, it drives the mixing rod 21 to rotate, so that the water and the cleaning agent are mixed and stirred, and then the water with the cleaning agent is sprayed into the material storage box 5, and then the scraper 27 is driven to rotate by the stirring rod 9, so as to clean the inner wall of the material storage box 5, reducing the inconvenience and workload of manual cleaning, saving human resources, and improving work efficiency. When the mixing rod 21 rotates, the mixing rod 21 drives the protrusion 22 to rotate, and the protrusion 22 makes the contact area between the mixing rod 21 and the water larger, further improving the mixing effect.

[0043] Reference Figure 2 and Figure 4 The adjusting mechanism includes an electric push rod 23 fixedly connected to the top of the base plate 1 , the top of the electric push rod 23 is fixedly connected to a lifting plate 24 , the top of the lifting plate 24 is fixedly connected to a mounting seat 25 , and the mounting seat 25 is fixedly connected to the discharge pipe 10 .

[0044] The top of the bottom plate 1 is fixedly connected with an auxiliary rod 26 , the top end of the auxiliary rod 26 passes through the lifting plate 24 and is fixedly connected to the mounting frame 4 , and the auxiliary rod 26 is slidably connected to the lifting plate 24 .

[0045] When the height of the discharge pipe 10 needs to be adjusted, the electric push rod 23 is first started to drive the lifting plate 24 to rise and fall. The lifting plate 24 lifts and lowers the mounting seat 25, and the mounting seat 25 is fixedly connected to the discharge pipe 10, so that the discharge pipe 10 moves up and down, thereby realizing the adjustment of the height of the discharge pipe 10. By adjusting the height of the discharge pipe 10, the flow position of the concrete can be more accurately controlled, so as to adapt to the concrete pouring needs at different positions, thereby improving the flexibility and applicability of concrete pouring. When the lifting plate 24 moves, the auxiliary rod 26 provides an additional support point for the lifting plate 24, so that the lifting plate 24 moves more smoothly.

[0046] Working principle: pour the concrete raw materials into the storage box 5, then start the rotating motor 7, the rotating motor 7 drives the driving rod 8 to rotate, and the driving rod 8 rotates and drives the stirring rod 9 to rotate, so as to stir the concrete in the mixing box, so that the concrete raw materials gradually become concrete. When the production is completed, the mixed concrete is discharged through the discharge pipe 10 for pouring, and the water flows into the outlet pipe 14 through the water pump 12. The outlet pipe 14 is connected to the top of the diverter plate 16 so as to transport water to the diverter plate 16, and then transport the water to the connecting pipe 17 through the diverter plate 16, and then the connecting pipe 17 transports the water to the atomizing nozzle 18, and finally the atomizing nozzle 18 sprays water mist, so as to reduce dust from the storage box 5.

[0047] Water with cleaning agent is sprayed into the storage box 5, and then the scraper 27 is driven to rotate by the stirring rod 9 to clean the inner wall of the storage box 5, reducing the inconvenience and workload of manual cleaning, and the electric push rod 23 is started to drive the lifting plate 24 to move up and down, and the lifting plate 24 drives the mounting seat 25 to move up and down, and the mounting seat 25 is fixedly connected with the discharge pipe 10, so that the discharge pipe 10 moves up and down, thereby realizing the height adjustment of the discharge pipe 10.

Claims

1. A pouring device for processing large-volume concrete, comprising a base plate (1), characterized in that: A handle (2) is fixedly connected to one side of the bottom plate (1), a control panel (3) is fixedly connected to one side of the bottom plate (1), a mounting frame (4) is fixedly connected to the top of the bottom plate (1), a material storage box (5) is fixedly connected to the interior of the mounting frame (4), a box cover (6) is fixedly connected to the top of the material storage box (5), a rotating motor (7) is fixedly connected to the top of the box cover (6), the rotating motor (7) is electrically connected to the control panel (3), and an output end of the rotating motor (7) passes through the box cover. (6) and is fixedly connected to a driving rod (8), the output end of the rotating motor (7) is rotatably connected to the box cover (6), the bottom end of the driving rod (8) penetrates into the interior of the material storage box (5), and a plurality of stirring rods (9) are fixedly connected to both sides of the driving rod (8) at equal intervals, the bottom of the material storage box (5) is fixedly connected to a discharge pipe (10), and the discharge pipe (10) is connected to the material storage box (5), the top of the box cover (6) is provided with a dust reduction structure, and the top of the bottom plate (1) is provided with an adjustment mechanism; The top of the box cover (6) is fixedly connected to a fixing plate (15), the top of the fixing plate (15) is fixedly connected to a diverter plate (16), both sides of the bottom of the diverter plate (16) are fixedly connected to connecting pipes (17), the connecting pipes (17) are connected to the diverter plate (16), the bottom end of the connecting pipe (17) is fixedly connected to an atomizing nozzle (18), the atomizing nozzle (18) is connected to the connecting pipe (17), and a conveying member is provided on the top of the bottom plate (1); The adjustment mechanism comprises an electric push rod (23) fixedly connected to the top of the base plate (1), the top of the electric push rod (23) being fixedly connected to a lifting plate (24), the top of the lifting plate (24) being fixedly connected to a mounting seat (25), and the mounting seat (25) being fixedly connected to the discharge pipe (10).

2. A pouring device for mass concrete processing according to claim 1, characterized in that: A reinforcing plate (28) is fixedly connected to one side of the fixing plate (15), an end of the reinforcing plate (28) away from the fixing plate (15) is fixedly connected to the box cover (6), and the reinforcing plate (28) is arranged in an inclined shape.

3. The pouring device for mass concrete processing according to claim 1, characterized in that: The conveying member comprises a water tank (11) fixedly connected to the top of the bottom plate (1), a water supply pipe fixedly connected to the top of the water tank (11), the water supply pipe being in communication with the water tank (11), a water pump (12) fixedly connected to the top of the water tank (11), the water pump (12) being electrically connected to the control panel (3), a water inlet pipe (13) of the water pump (12) being fixedly connected to the water inlet pipe (13), the water inlet pipe (13) penetrating the water tank (11) and extending into the interior of the water tank (11), the water inlet pipe (13) being in communication with the water pump (12), a water outlet pipe (14) of the water pump (12) being fixedly connected to the water outlet pipe (14), the end of the water outlet pipe (14) away from the water pump (12) being fixedly connected to the diverter plate (16), the water outlet pipe (14) being in communication with the water pump (12), and the water outlet pipe (14) being in communication with the diverter plate (16).

4. A pouring device for mass concrete processing according to claim 3, characterized in that: A drive motor (19) is fixedly connected to one side of the water tank (11), the drive motor (19) is electrically connected to the control panel (3), the output end of the drive motor (19) passes through the water tank (11) and is fixedly connected to a rotating rod (20), the output end of the drive motor (19) is rotationally connected to the water tank (11), a plurality of mixing rods (21) are fixedly connected at equal distances on both sides of the rotating rod (20), and a scraper (27) is fixedly connected to one end of the stirring rod (9) away from the drive rod (8).

5. A pouring device for mass concrete processing according to claim 4, characterized in that: A plurality of protrusions (22) are fixedly connected at equal distances to both sides of the mixing rod (21).

6. The pouring device for mass concrete processing according to claim 1, characterized in that: An auxiliary rod (26) is fixedly connected to the top of the bottom plate (1); the top end of the auxiliary rod (26) passes through the lifting plate (24) and is fixedly connected to the mounting frame (4); the auxiliary rod (26) is slidably connected to the lifting plate (24).

Citation Information

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