Transverse cutting machine for PC brick processing
By introducing rotating mesh plates, dust blowing plates and dust extractors into the cross-cutting machine for PC brick processing, the problems of debris concealment and dust pollution are solved, and efficient debris cleaning and environmental protection are achieved.
Patent Information
- Application Number
- CN202420756106.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-12
AI Technical Summary
During the cleaning process of existing cross-cutting machines for PC brick processing, debris with smaller particle sizes are easily hidden in the bristles, affecting the cleaning quality, resulting in dust pollution and reduced working efficiency.
A cross-cutting machine including rotary mesh plate, hydraulic telescopic rod, sealing cover, dust blowing plate, dust extractor and cutting wheel are designed to intercept debris smaller than the diameter of the mesh through rotary mesh plate, and the dust blowing plate blows out airflow to clean Floating ash, the dust collector removes the dusty air inside the sealing cover, so as to clean it while cutting.
It effectively avoids dust pollution, improves the working efficiency of the cross-cutter, and ensures rapid cleaning of debris and environmental cleaning.
Smart Images

Figure CN222201152U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PC brick processing, in particular to a cross-cutting machine for PC brick processing. Background Art
[0002] PC brick is a new type of material. Because its surface texture mainly imitates stone, it is also called imitation stone PC brick. It is mainly used for outdoor garden landscape paving. PC bricks have been widely used in landscape square paving, garden road paving, curbstones and various landscape ground paving. During the processing of PC bricks, a cross-cutting machine is needed to cut large PC brick plates to achieve bricks of the required size. Some solutions about cross-cutting machines are disclosed in the prior art, such as a cross-cutting machine for PC brick processing disclosed in the authorized patent with application number CN202120110936.5, including a cross-cutting device body, a processing table is fixedly installed on the cross-cutting device body, and a cleaning piece is provided on the processing table. The cleaning piece is a cleaning rod, and bristles are fixedly connected to the lower side of the cleaning rod, and the bristles are in contact with the processing table. Debris collection cylinders are placed at the front and rear ends of the processing table; cavities and other components are opened in the processing table.
[0003] When the above scheme is in use, the debris that falls on the processing table is cleaned by the provided cleaning rod and other components. However, during the cleaning process, the debris with smaller particle size is easy to hide in the bristles, which affects the cleaning quality of the cleaning rod and makes it easy to generate dust during the cleaning process, causing pollution to the surrounding environment. Moreover, when the above scheme is in use, the cross-cutter cannot continue to work, affecting the working efficiency of the cross-cutter. Based on this, the present application proposes a cross-cutter for PC brick processing. Utility Model Content
[0004] The utility model provides a cross-cutting machine for PC brick processing, which solves the problem proposed in the above background technology that when a cleaning brush is used to clean a processing table, debris with smaller particle sizes are easily hidden in the bristles of the brush, affecting the cleaning quality of the cleaning rod, and making it easy to generate dust during the cleaning process, causing pollution to the surrounding environment; during the cleaning process, the cross-cutting machine cannot continue to work, affecting the working efficiency of the cross-cutting machine.
[0005] The utility model provides the following technical solution: a cross-cutting machine for PC brick processing, comprising a cutting table, a rotating mesh plate is provided in the middle of the top of the cutting table, cutting pads adapted to the PC brick raw material are fixed on the top and bottom of the rotating mesh plate, a cutting slit is provided between two adjacent cutting pads, a sealing cover is connected to the top of the cutting table through a hydraulic telescopic rod, a material guide trough is fixedly connected to the bottom of the cutting table, and a debris collection box is provided below the material guide trough;
[0006] A dust blowing plate is fixed to one side of the bottom end of the inner cavity of the sealing cover, and the dust blowing plate is fixed with a pressing plate adapted to the cutting pad through a connecting rod, and the top of the inner cavity of the sealing cover is connected to a ball screw through a hydraulic telescopic rod 2, and the outer ring of the ball screw is threadedly connected to a ball nut, and the outer surface of the ball nut is fixedly connected to a movable frame, and the bottom end of the movable frame is movably connected to a rotating rod, and the outer ring of the rotating rod is evenly fixedly connected to a cutting wheel adapted to the cutting seam, and a blower and a dust extractor are fixed to the outer surface of the sealing cover, and the air inlet end of the dust extractor extends into the inner cavity of the sealing cover through a dust suction pipe, and the air outlet end of the blower is connected to the inner cavity of the dust blowing plate through an air outlet pipe.
[0007] Preferably, a rotating rod is fixedly connected to the middle of both ends of the rotating screen plate, a servo motor 1 is fixedly connected to one side of the cutting table, and the end of the output shaft of the servo motor 1 is fixedly connected to the end of the rotating rod.
[0008] Preferably, scale lines are provided at both ends of the inner cavity of the sealing cover, and the vertical end of the connecting rod is in contact with the scale lines.
[0009] Preferably, both ends of the ball screw are movably sleeved with connecting blocks, the top of the connecting block is fixedly connected to the bottom of the second hydraulic telescopic rod, the outer side of one of the connecting blocks is fixedly connected to the second servo motor, and the end of the output shaft of the second servo motor is connected to the end of the ball screw.
[0010] Preferably, a rotating motor is fixedly connected to one side of the bottom end of the movable frame, and the end of the output shaft of the rotating motor is fixedly connected to the end of the rotating rod.
[0011] Preferably, the cross section of the pressing plate is smaller than the cross section of the rotating screen plate, and the rotating screen plate is located below the inner cavity of the sealing cover.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The cross-cutting machine for PC brick processing is provided with a dust blowing plate, a blower and a dust extractor. The blower can blow out a large amount of gas from the dust blowing plate. The gas blown out from the dust blowing plate can blow up the floating dust generated during the cutting process of PC brick raw materials. The dust extractor can extract the dust-laden air in the sealing cover to clean the floating dust during the cutting process, thereby preventing the dust generated during the cutting process from polluting the environment around the cross-cutting machine. The airflow blown out from the dust blowing plate can blow away the debris dropped on the pressing plate and the exposed parts of the PC brick raw materials, thereby facilitating the reuse of the pressing plate and the subsequent processing of the PC bricks.
[0014] 2. The cross-cutting machine for PC brick processing, through the setting of the rotating screen plate, can directly drop debris smaller than the mesh diameter of the rotating screen plate into the debris collection box, and the debris intercepted by the rotating screen plate can fall into the debris collection box during the PC brick processing when the rotating screen plate is turned over, so that the rotating screen plate can be quickly cleaned during the replacement of PC brick raw materials, thereby improving the working efficiency of the cross-cutting machine, and the rotating screen plate will not generate dust during the cleaning process, which is convenient for the use of the cross-cutting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view of the structure of the utility model;
[0016] Figure 2 For the utility model Figure 1 Back side diagram;
[0017] Figure 3 This is a schematic diagram of the top of the cutting table structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the bottom of the sealing cover of the utility model structure;
[0019] Figure 5 This is a schematic diagram of the interior of the sealing cover of the utility model structure;
[0020] Figure 6 The utility model structure Figure 5 Schematic diagram on the left;
[0021] Figure 7 It is a schematic diagram of the positions of the pressing plate and the rotating screen plate of the structure of the utility model.
[0022] In the figure: 1. cutting table; 2. material guide trough; 3. debris collection box; 4. hydraulic telescopic rod 1; 5. sealing cover; 6. dust extractor; 7. hydraulic telescopic rod 2; 8. blower; 9. air outlet duct; 10. servo motor 1; 11. rotating screen; 12. cutting pad; 13. pressing plate; 14. cutting wheel; 15. connecting block; 16. moving frame; 17. rotating rod; 18. scale line; 19. connecting rod; 20. dust blowing plate; 21. ball screw; 22. servo motor 2; 23. rotating motor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides a cross-cutting machine for PC brick processing, including a cutting table 1, a groove is provided in the middle of the top of the cutting table 1, a rotating mesh plate 11 is movably connected in the inner cavity of the groove, a rotating rod is fixedly connected in the middle of both ends of the rotating mesh plate 11, the other end of the rotating rod is movably connected to the cutting table 1, a servo motor 10 is fixedly connected to one side of the cutting table 1, and the end of the output shaft of the servo motor 10 is fixedly connected to the end of the rotating rod through a reducer. Through the setting of the servo motor 10, the rotation of the servo motor 10 can drive the rotating rod fixedly connected thereto to rotate, and the rotation of the rotating rod can drive the rotating mesh plate 11 fixedly connected thereto to rotate. When the rotating mesh plate 11 rotates, the debris on the top of the rotating mesh plate 11 can fall under the action of gravity, so as to realize the rapid cleaning of the rotating mesh plate 11.
[0025] A material guide trough 2 is fixedly connected to the bottom of the cutting table 1, and a debris collection box 3 is provided below the material guide trough 2. Debris dropped from the rotating mesh plate 11 can enter the debris collection box 3 along the material guide trough 2 to collect the debris.
[0026] Cutting pads 12 are fixed to the top and bottom of the rotating screen plate 11. During the processing of PC bricks, PC brick raw materials are placed on the cutting pads 12, and a cutting seam is provided between two adjacent cutting pads 12 to facilitate the cutting of the PC brick raw materials.
[0027] Both ends of the top of the cutting table 1 are fixedly connected with a hydraulic telescopic rod 4, and the top of the hydraulic telescopic rod 4 is fixedly connected with a sealing cover 5. Through the setting of the hydraulic telescopic rod 4, the extension and retraction of the hydraulic telescopic rod 4 can change the position of the sealing cover 5 fixedly connected thereto. When the cross-cutting machine cuts the PC brick raw material, the bottom of the sealing cover 5 contacts the top of the cutting table 1, and the rotating mesh plate 11 is located in the inner cavity of the sealing cover 5. At this time, the sealing cover 5 can intercept the debris and dust generated during the cutting process, so that the debris can fall on the rotating mesh plate 11, which is convenient for collecting and cleaning the debris and dust.
[0028] A dust blowing plate 20 is fixedly connected to one side of the bottom end of the inner cavity of the sealing cover 5, and connecting rods 19 are fixed to both ends of the dust blowing plate 20. A pressing plate 13 is fixedly connected to the bottom of the connecting rod 19. The cross-section of the pressing plate 13 is smaller than the cross-section of the rotating mesh plate 11. The pressing plate 13 is provided with a cutting groove adapted to the cutting seam. Through the setting of the pressing plate 13, when the cross-cutting machine is in use, the pressing plate 13 can press the PC brick raw material, and the cutting part of the PC brick raw material can be exposed, which is convenient for cutting the PC brick raw material.
[0029] The outer surface of the sealing cover 5 is fixedly connected to a blower 8, and the air outlet end of the blower 8 is fixedly connected to an air outlet pipe 9, and the other end of the air outlet pipe 9 extends to the inner cavity of the dust blowing plate 20. Through the setting of the blower 8, the operation of the blower 8 can blow the outside air into the inner cavity of the dust blowing plate 20. The inner cavity of the dust blowing plate 20 is evenly provided with air holes on one side close to the pressing plate 13. The air entering the dust blowing plate 20 can be ejected through the air holes. The airflow ejected from the air holes can blow away the debris dropped on the top of the pressing plate 13, and can blow up the floating dust in the sealing cover 5, so as to facilitate the cleaning of the floating dust.
[0030] The outer surface of the sealing cover 5 is fixedly connected with a dust extractor 6, and the air inlet end of the dust extractor 6 extends into the inner cavity of the sealing cover 5 through a dust suction pipe. When the dust extractor 6 is working, the dust extractor 6 can clean the dust-carrying air in the sealing cover 5, thereby cleaning the floating dust generated during the cutting process. The air outlet end of the dust extractor 6 can be connected to an air filter in the prior art (such as the air filter disclosed in the authorized patent with application number CN202321035014.8) through a pipeline.
[0031] The connecting rod 19 is an inverted T-shaped structure, the vertical end of the connecting rod 19 contacts the inner wall of the sealing cover 5, and scale lines 18 are provided at both ends of the inner cavity of the sealing cover 5, and the vertical end of the connecting rod 19 contacts the scale lines 18. The setting of the scale lines 18 facilitates the staff to adjust the position of the pressing plate 13, so that when the pressing plate 13 contacts the top of the PC brick raw material, the bottom of the sealing cover 5 can contact the top of the cutting table 1.
[0032] Both sides of the top of the inner cavity of the sealing cover 5 are fixedly connected with hydraulic telescopic rods 27, and the bottom of the hydraulic telescopic rods 27 is fixedly connected with a connecting block 15. The two connecting blocks 15 are connected by a ball screw 21, and the end of the ball screw 21 is movably connected to the connecting block 15. A servo motor 22 is fixedly connected to the outer side of one connecting block 15, and the end of the output shaft of the servo motor 22 is connected to the end of the ball screw 21 through a reducer. Through the setting of the servo motor 22, the rotation of the servo motor 22 can drive the ball screw 21 fixedly connected thereto to rotate.
[0033] The outer ring of the ball screw 21 is threadedly connected with a ball nut, and the outer surface of the ball nut is fixedly connected with the moving frame 16. When the ball screw 21 rotates, the ball nut can move in the direction where the ball screw 21 is located, and the ball nut can drive the moving frame 16 to move when moving.
[0034] A rotating rod 17 is movably connected to the middle of the bottom of the moving frame 16, and a cutting wheel 14 adapted to the slit is evenly fixedly connected to the outer ring of the rotating rod 17. A rotating motor 23 is fixedly connected to one side of the bottom of the moving frame 16, and the end of the output shaft of the rotating motor 23 is fixedly connected to the end of the rotating rod 17. Through the setting of the rotating motor 23, the rotation of the rotating motor 23 can drive the rotating rod 17 fixedly connected thereto to rotate, and the rotating rod 17 drives the cutting wheel 14 fixedly connected thereto to rotate, and the cutting wheel 14 can cut the PC brick raw material.
[0035] From the above description, it can be known that when the present application is in use, the pressing plate 13 can press the PC brick raw material to be cut, and the debris and dust generated during the cutting process are intercepted by the sealing cover 5, and the dust floating in the air is sucked away by the dust extractor. The debris falling on the pressing plate 13 is blown onto the rotating mesh plate 11 by the dust blowing plate 20. The debris smaller than the mesh diameter of the rotating mesh plate 11 falls directly into the debris collection box 3 under the action of gravity, and the remaining debris falls into the debris collection box 3 when the rotating mesh plate 11 is flipped, thereby realizing the operation of cutting and cleaning at the same time, and can ensure the efficiency and effect of debris cleaning.
[0036] The electrical components involved in this application are all prior art, and technicians in this field are familiar with their connection methods. Through these technicians, all the electrical components in this application are connected to their compatible power supplies through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence are described below. The electrical connection is completed in a sequential working order, and the detailed connection means are well known in the art. The following mainly introduces the working principle and process, and no further explanation of the electrical control is given.
[0037] In summary: when the cross-cutting machine for PC brick processing is used, the PC brick material to be cut is placed on the cutting pad 12, the hydraulic telescopic rod 14 is contracted, and the hydraulic telescopic rod 14 drives the sealing cover 5 to move down until the bottom of the sealing cover 5 contacts the top of the cutting table 1, and the pressing plate 13 presses the PC brick production material, the hydraulic telescopic rod 27 extends, the rotating motor 23 rotates, and the rotating motor 23 drives the rotating rod 17 fixedly connected thereto to rotate, and the rotating rod 17 drives the cutting wheel 14 to rotate, and the hydraulic telescopic rod 27 drives the cutting wheel 14 to move down, and the cutting wheel 14 can contact the PC brick production material. At this time, the cutting wheel 14 can realize the cutting of the PC brick production material. When the bottom end of the cutting wheel 14 is located in the inner cavity of the cutting seam, the hydraulic telescopic rod 27 stops extending, the servo motor 22 rotates, and the servo motor 22 drives the ball screw 2 1 rotates, and the rotation of the ball screw 21 makes the cutting wheel 14 move in the direction of the cutting seam, so as to realize the cross-cutting of the raw materials for PC brick production; during the cutting process, the blower 8 and the dust extractor 6 are both working, and the work of the blower 8 is to blow out a large amount of airflow from the dust blowing plate 20, and the airflow blown by the dust blowing plate 20 blows the debris falling on the cutting seam or the pressing plate 13 onto the rotating mesh plate 11, and can cool the cutting wheel 14, and the work of the dust extractor 6 can clean up the dust-carrying air in the sealing cover 5; after the cutting is completed, the hydraulic telescopic rod 27 drives the cutting wheel 14 to reset, and the cutting wheel 14 is separated from the PC brick, the hydraulic telescopic rod 4 is extended, and the hydraulic telescopic rod 4 drives the sealing cover 5 to move up, and the pressing plate 13 can be separated from the PC brick. During the replacement of PC bricks, the rotating mesh plate 11 rotates to clean up the debris falling on the rotating mesh plate 11.
[0038] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art and will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A cross-cutting machine for PC brick processing, comprising a cutting table (1), characterized in that: A rotating mesh plate (11) is provided in the middle of the top of the cutting table (1), and cutting pads (12) adapted to the PC brick raw material are fixed on the top and bottom of the rotating mesh plate (11), and a cutting slit is provided between two adjacent cutting pads (12). The top of the cutting table (1) is connected to a sealing cover (5) via a hydraulic telescopic rod (4), and the bottom of the cutting table (1) is fixedly connected to a material guide trough (2), and a debris collection box (3) is provided below the material guide trough (2); A dust blowing plate (20) is fixed to one side of the bottom end of the inner cavity of the sealing cover (5), and the dust blowing plate (20) is fixed to a pressing plate (13) adapted to the cutting pad (12) via a connecting rod (19). The top end of the inner cavity of the sealing cover (5) is connected to a ball screw (21) via a hydraulic telescopic rod (7). The outer ring of the ball screw (21) is threadedly connected to a ball nut, and the outer surface of the ball nut is fixedly connected to a moving frame (16). The bottom end of the movable frame (16) is movably connected to a rotating rod (17), the outer ring of the rotating rod (17) is evenly and fixedly connected to a cutting wheel (14) adapted to the cutting seam, the outer surface of the sealing cover (5) is fixed with a blower (8) and a dust extractor (6), the air inlet end of the dust extractor (6) extends into the inner cavity of the sealing cover (5) through a dust suction pipe, and the air outlet end of the blower (8) is connected to the inner cavity of the dust blowing plate (20) through an air outlet pipe (9).
2. A PC brick processing cross-cutting machine according to claim 1, characterized in that: The middle parts of both ends of the rotating screen plate (11) are fixedly connected to rotating rods, one side of the cutting table (1) is fixedly connected to a servo motor (10), and the output shaft end of the servo motor (10) is fixedly connected to the end of the rotating rod.
3. A PC brick processing cross-cutting machine according to claim 1, characterized in that: Both ends of the inner cavity of the sealing cover (5) are provided with scale lines (18), and the vertical end of the connecting rod (19) is in contact with the scale line (18).
4. A PC brick processing cross-cutting machine according to claim 1, characterized in that: Both ends of the ball screw (21) are movably sleeved with connecting blocks (15), the top of the connecting block (15) is fixedly connected to the bottom of the second hydraulic telescopic rod (7), the outer side of one of the connecting blocks (15) is fixedly connected to the second servo motor (22), and the output shaft end of the second servo motor (22) is connected to the end of the ball screw (21).
5. The PC brick processing cross-cutting machine according to claim 1, characterized in that: A rotating motor (23) is fixedly connected to one side of the bottom end of the moving frame (16), and the end of the output shaft of the rotating motor (23) is fixedly connected to the end of the rotating rod (17).
6. A PC brick cross-cutting machine according to claim 1, characterized in that: The cross section of the pressing plate (13) is smaller than the cross section of the rotating screen plate (11), and the rotating screen plate (11) is located below the inner cavity of the sealing cover (5).
