Stirring machine convenient for colloid separation

By designing a vertical mixer, the mixing blade and charge generator on the motor drive rotary rod are used to separate the colloid, and the appropriate temperature is ensured through the temperature sensor, which solves the large volume, weight and temperature unbalanced during the separation of epoxy potting glue. The problem of this achieves more efficient colloid separation and stability.

CN222201185UActive Publication Date: 2024-12-20TONGLING HUIGEXIN ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202420903450.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-20
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The separation method of epoxy potting glue is large in size, heavy in weight, difficult to move, inconvenient maintenance, and failure of metering or mixing device during separation, uneven temperature, resulting in incomplete separation, precipitation, resin and The curing agent ratio is not adjusted and the moisture absorption failure of potting parts in high humidity seasons.

Method used

A vertical mixer is designed, using a motor to drive the stirring blade on the rotary rod for stirring, equipped with a charge generator and a charge rod to charge the colloidal particles, uses Brownian motion and gravity to form settlement separation, and ensures appropriate temperature through a temperature sensor. , adopts a vertical axis design to reduce noise and vibration and increase separation efficiency.

Benefits of technology

Faster and more efficient colloid separation, reduces the volume and weight of the equipment, improves mobility and maintenance convenience, ensures the accuracy and stability of the separation process, and avoids the proportional imbalance of resin and curing agent and moisture absorption problems. .

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Abstract

The utility model relates to the technical field of colloid separation, in particular to a stirrer convenient for colloid separation, which comprises a main body, the top of the main body is fixedly connected with a stirring component, and the side surface of the main body is fixedly connected with an electric control component; the stirring blade on the rotating rod is driven by the motor to stir colloid separation, the colloid separation speed is increased, the charge generator and the charge rod are arranged to emit the same charge to a stirred product so that the same colloid can be adsorbed, colloid particles can be charged through adsorption, the same kind of colloidal particles carry the same kind of charge, the colloid is coagulated, and the colloid separation efficiency is improved. The colloid particles continuously do Brownian motion under the same action of gravity to form settling separation colloid, the vertical stirrer is used for replacing a horizontal stirrer, and the vertical stirrer is good in stirring effect, suitable for stirring and mixing various materials, small in occupied space area, and capable of being placed indoors or outdoors; operation is stable and reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of colloid separation, in particular to a mixer which is convenient for colloid separation. Background Art

[0002] Epoxy electronic potting glue is a material used for insulation potting, moisture-proof sealing, etc. of electronic components. Epoxy potting glue refers to a type of epoxy resin liquid packaging or potting material made with epoxy resin as the main ingredient, various functional additives added, and a suitable curing agent.

[0003] At present, epoxy potting glue does not solidify, and there are problems with the separation method. The local horizontal mixer is large in size, heavy in weight, difficult to move, and inconvenient to maintain. The metering or mixing device fails during separation, and the production personnel make operating errors. The uneven temperature leads to incomplete separation, and precipitation occurs during long-term storage. Failure to fully stir before use causes an imbalance in the actual ratio of resin and curing agent. Long-term open storage causes moisture absorption and failure. In high-humidity seasons, the potted parts fail to enter the curing program in time, and the surface of the objects absorbs moisture. Therefore, a mixer that is easy to separate the colloid is needed to improve the above problems. Utility Model Content

[0004] In order to solve the problems of epoxy potting glue not curing at present, separation method exists, local horizontal mixer is large in size, heavy in weight, difficult to move, inconvenient to maintain, metering or mixing device failure during separation, production personnel operating errors, temperature imbalance leading to incomplete separation, precipitation after long-term storage, failure to fully stir before use, resulting in imbalance of actual proportion of resin and curing agent, long-term open storage, moisture absorption failure, potting parts fail to enter the curing program in time in high humidity season, and the surface of objects absorbs moisture, the purpose of the utility model is to provide a mixer that is convenient for colloid separation to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A blender for colloid separation comprises a main body, a blending assembly is fixedly connected to the top of the main body, and a power control assembly is fixedly connected to the side of the main body;

[0007] The main body includes a tank body;

[0008] The stirring assembly comprises a motor, the output end of the motor is fixedly connected to a rotating bearing, the bottom of the rotating bearing is fixedly connected to a charge generator, the bottom of the charge generator is rotatably connected to a rotating rod, and the side of the rotating rod is fixedly connected to a stirring blade and a charge rod;

[0009] The power control assembly comprises a circuit box, the interior of which is fixedly connected with a circuit board, and the side of the circuit board is fixedly connected with a central controller, a power supply, a transmitter and a super capacitor.

[0010] As a preferred solution of the utility model, a brake box is fixedly connected to the top of the motor, the charge rod is provided with a stem, and the rotating rod extends to the inner bottom of the tank body.

[0011] As a preferred solution of the utility model, a switch button is fixedly connected to the side of the circuit box, and a display screen is fixedly connected to the side of the circuit box.

[0012] As a preferred solution of the utility model, the central controller is electrically connected to the power supply, the power supply is electrically connected to the transmitter, and the transmitter is electrically connected to the supercapacitor.

[0013] As a preferred solution of the utility model, a temperature sensor is fixedly connected to the interior of the tank body, and two temperature sensors are provided.

[0014] As a preferred solution of the utility model, a liquid infusion tube is fixedly connected to the side of the tank body, a liquid pump is fixedly connected to the bottom of the liquid infusion tube, a first valve is provided at the bottom of the liquid pump, and the liquid infusion tube extends to the interior of the tank body.

[0015] As a preferred solution of the utility model, the bottom of the tank body is fixedly connected to an output pipe, the output pipe extends to the interior of the tank body, the top of the output pipe is fixedly connected to a valve bin, the bottom of the output pipe is fixedly connected to a limiting sleeve, and the side of the valve bin is fixedly connected to a second valve.

[0016] As a preferred solution of the utility model, a material port is opened on the side of the tank body, and a tank foot is fixedly connected to the bottom of the tank body, and three tank feet are provided.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. In the utility model, the stirring blade on the rotating rod is driven by a motor to stir the colloid separation, thereby accelerating the colloid separation speed. A charge generator and a charge rod are provided to emit the same charge to the stirring product, so that the same colloid is adsorbed. The colloid particles can be charged by adsorption. The same colloid particles carry the same charge. To make the colloid precipitate, it is necessary to overcome the repulsive force and eliminate the charge carried by the colloid particles. The colloid particles are constantly performing Brownian motion, and when the action of gravity is the same, a sedimentation separation colloid is formed.

[0019] 2. In the utility model, a vertical mixer is used instead of a horizontal mixer. The vertical mixer has a good stirring effect and is suitable for stirring and mixing various materials. It occupies a small space and can be placed indoors or outdoors. It operates stably and reliably and has a long service life and a low failure rate. It adopts a vertical axis design and has the characteristics of smooth transmission, which can reduce noise and vibration. The temperature sensor can always detect the internal temperature of the tank to ensure that the mixer works at a suitable temperature and increase the efficiency of colloid separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the stirring assembly of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the power control component of the utility model.

[0024] In the figure: 1. Main body; 101. Tank body; 102. Material port; 103. Infusion tube; 104. Liquid pump; 105. First valve; 106. Tank foot; 107. Valve compartment; 108. Second valve; 109. Output pipe; 110. Temperature sensor; 111. Limit sleeve; 2. Stirring assembly; 201. Motor; 202. Brake box; 203. Rotary bearing; 204. Charge generator; 205. Stirring blade; 206. Charge rod; 207. Rotating rod; 3. Power control assembly; 301. Circuit box; 302. Switch button; 303. Circuit board; 304. Central controller; 305. Power supply; 306. Transmitter; 307. Super capacitor; 308. Display screen. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] Example: See Figure 1-Figure 4 The mixer for colloid separation shown in the figure comprises a main body 1, a stirring assembly 2 is fixedly connected to the top of the main body 1, and a power control assembly 3 is fixedly connected to the side of the main body 1;

[0027] In this embodiment, refer to Figure 1, Figure 3 and Figure 4 As shown, the main body 1 includes a tank body 101, the stirring assembly 2 includes a motor 201, the output end of the motor 201 is fixedly connected to a rotating bearing 203, the bottom of the rotating bearing 203 is fixedly connected to a charge generator 204, the bottom of the charge generator 204 is rotatably connected to a rotating rod 207, the side of the rotating rod 207 is fixedly connected to a stirring blade 205 and a charging rod 206, the power control assembly 3 includes a circuit box 301, the inside of the circuit box 301 is fixedly connected to a circuit board 303, the side of the circuit board 303 is fixedly connected to a central controller 304, The power supply 305, the transmitter 306 and the super capacitor 307 utilize the motor 201 to drive the stirring blade 205 on the rotating rod 207 to stir the colloid separation, thereby accelerating the colloid separation speed. The charge generator 204 and the charge rod 206 are equipped to emit the same charge to the stirring product, so that the same colloid is adsorbed. The colloid particles can be charged by adsorption. The same colloid particles carry the same charge. To make the colloid precipitate, the repulsive force must be overcome and the charge carried by the colloid particles must be eliminated. The colloid particles are constantly performing Brownian motion, and when the action is the same as that of gravity, a sedimentation separation colloid is formed.

[0028] The top of the motor 201 is fixedly connected with a brake box 202, the charge rod 206 is provided with a stem, the rotating rod 207 extends to the inner bottom of the tank 101, the side of the circuit box 301 is fixedly connected with a switch button 302, the side of the circuit box 301 is fixedly connected with a display screen 308, the central controller 304 is electrically connected to the power supply 305, the power supply 305 is electrically connected to the transmitter 306, and the transmitter 306 is electrically connected to the super capacitor 307. The brake box 202 is small in size, light in weight, easy to install, and has good operation restoration, can quickly respond to motor 201 failures, and improve the safety of motor 201 operation.

[0029] In this embodiment, refer to Figure 1 and Figure 2As shown, a temperature sensor 110 is fixedly connected to the inside of the tank body 101, and two temperature sensors 110 are provided. A liquid infusion tube 103 is fixedly connected to the side of the tank body 101, and a liquid pump 104 is fixedly connected to the bottom of the liquid infusion tube 103. A first valve 105 is provided at the bottom of the liquid pump 104, and the liquid infusion tube 103 extends to the inside of the tank body 101. An output tube 109 is fixedly connected to the bottom of the tank body 101, and the output tube 109 extends to the inside of the tank body 101. A valve bin 107 is fixedly connected to the top of the output tube 109, and a limiting sleeve 111 is fixedly connected to the bottom of the output tube 109. A second valve 108 is fixedly connected to the side of the valve bin 107. A material port 102 is provided on the side of the tank body 101, and a tank foot 106 is fixedly connected to the bottom of the tank body 101. There are three tank feet 106. The temperature sensor 110 can detect the internal temperature of the tank body 101 at all times to ensure that the mixer works at a suitable temperature and increase the efficiency of colloid separation.

[0030] In the present scheme, a mixer for colloid separation is used to drop the material from the material port 102, open the first valve 105 to allow the liquid pump 104 to transport the dispersant to the infusion tube 103, and then the infusion tube 103 flows into the tank body 101, and then the display screen 308 is used to control the motor 201 to work. The drive of the motor 201 can drive the rotating bearing 203 to rotate, and the rotating bearing 203 drives the bottom charge generator 204 to rotate, and then the rotating rod 207 will drive the stirring blade 205 to rotate, so as to stir and separate the colloid. In this process, the charge generator 204 will control the charge rod 206 to radiate charges into the tank body 101. The colloid particles can be charged by adsorption, and the same colloid particles carry the same charge, so that the colloid is precipitated, thereby completing the colloid separation.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mixer for colloid separation, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a stirring assembly (2), and the side of the main body (1) is fixedly connected to a power control assembly (3); The main body (1) comprises a tank body (101); The stirring assembly (2) comprises a motor (201), the output end of the motor (201) is fixedly connected to a rotating bearing (203), the bottom of the rotating bearing (203) is fixedly connected to a charge generator (204), the bottom of the charge generator (204) is rotatably connected to a rotating rod (207), and the side of the rotating rod (207) is fixedly connected to a stirring blade (205) and a charging rod (206); The power control component (3) comprises a circuit box (301), the interior of the circuit box (301) being fixedly connected to a circuit board (303), and the side of the circuit board (303) being fixedly connected to a central controller (304), a power supply (305), a transmitter (306) and an ultra-large capacitor (307).

2. A mixer for facilitating colloid separation according to claim 1, characterized in that: The top of the motor (201) is fixedly connected to a brake box (202), the charge rod (206) is provided with a stem, and the rotating rod (207) extends to the inner bottom of the tank body (101).

3. A mixer for facilitating colloid separation according to claim 1, characterized in that: A switch button (302) is fixedly connected to the side of the circuit box (301), and a display screen (308) is fixedly connected to the side of the circuit box (301).

4. A mixer for facilitating colloid separation according to claim 1, characterized in that: The central controller (304) is electrically connected to a power source (305), the power source (305) is electrically connected to a transmitter (306), and the transmitter (306) is electrically connected to an ultra-large capacitor (307).

5. A mixer for facilitating colloid separation according to claim 1, characterized in that: A temperature sensor (110) is fixedly connected to the interior of the tank body (101), and two temperature sensors (110) are provided.

6. A mixer for facilitating colloid separation according to claim 1, characterized in that: A liquid infusion tube (103) is fixedly connected to the side of the tank body (101), a liquid pump (104) is fixedly connected to the bottom of the liquid infusion tube (103), a first valve (105) is provided at the bottom of the liquid pump (104), and the liquid infusion tube (103) extends to the interior of the tank body (101).

7. A mixer for facilitating colloid separation according to claim 1, characterized in that: The bottom of the tank body (101) is fixedly connected to an output pipe (109), the output pipe (109) extends into the interior of the tank body (101), the top of the output pipe (109) is fixedly connected to a valve chamber (107), the bottom of the output pipe (109) is fixedly connected to a limiting sleeve (111), and the side of the valve chamber (107) is fixedly connected to a second valve (108).

8. The mixer for facilitating colloid separation according to claim 1, characterized in that: A material opening (102) is provided on the side of the tank body (101), and a tank foot (106) is fixedly connected to the bottom of the tank body (101), wherein three tank feet (106) are provided.