Pressing device for producing nano composite material
By using a combination of sliding pressure plate, heater and mesh metal partition in nanocomposite material production device, the problem of adhesion damage of fiber fabrics during heating is solved, efficient forming and rapid cooling of materials are achieved, and production efficiency is improved .
Patent Information
- Application Number
- CN202421012533.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing nanocomposite material production devices are prone to damage and reduce production efficiency during the heating process. Especially when the fiber fabric is thin, the material is easily adhered to the heating device, which increases production cost and time.
A pressing device for the production of nanocomposite materials is designed, including a horizontally arranged base plate, a vertical fixed vertical plate, a sliding plate, a heater, a telescopic rod pressing assembly and a mesh metal partition, which combines heating and pressing to form a dense composite Materials and accelerate material cooling through fan to avoid material adhesion and improve production efficiency.
It effectively avoids material adhesion damage, reduces material waste, shortens cooling time, improves production efficiency and convenience of material removal after forming.
Smart Images

Figure CN222201373U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material production, in particular to a pressing device for producing nano composite materials. Background Art
[0002] Nanocomposites are made of a matrix such as resin, rubber, ceramic and metal as a continuous phase, and modifiers such as nano-sized metals, semiconductors, rigid particles and other inorganic particles, fibers, nano-carbon tubes as a dispersed phase. The modifiers are evenly dispersed in the matrix material through appropriate preparation methods to form a composite system containing nano-sized materials. This system of materials is called nanocomposites. Nanocomposites have a wide range of applications in many fields due to their unique properties. The pressing device for producing this type of material is a key equipment in the preparation process, which directly affects the performance and quality of the composite material.
[0003] At present, during the production of existing nano-composite materials, the mold is heated to a set temperature, and a certain pressure is applied to the material through a pressure application system. Under the combined action of high temperature and high pressure, the material will undergo production deformation, and the particles will be tightly combined to form a dense composite material. After the required pressing time is reached, the material is allowed to cool to room temperature. Especially in the fiber fabric processing flow, since the single-layer fiber fabric is thin, it is easy to stick to the heating device during the heating process, resulting in damage to the single-layer fiber fabric, increasing production costs and reducing production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a pressing device for producing nano composite materials, which has a simple structure and can avoid material adhesion while improving production efficiency.
[0005] The pressing device for producing nano-composite materials comprises a horizontally arranged bottom plate, with vertical plates fixed vertically at both ends of the bottom plate, a pressing plate slidingly matched therewith arranged between the vertical plates, a heater for heating the pressing plate installed on the top of the pressing plate, pressurizing components for pushing the pressing plate downward to press the material are arranged on both sides of the pressing plate, a sliding rod is vertically installed on the pressing plate, a partition is horizontally fixed at the lower end of the sliding rod, and a cooling component for reducing the temperature of the material is arranged on the side wall of the partition.
[0006] Furthermore, the pressurizing assembly includes two telescopic rods, and a slide groove is opened on the inner side wall of the vertical plate along the length direction of the vertical plate. The telescopic rods are respectively installed on the groove tops of the corresponding slide grooves, and the lower ends of the telescopic rods are respectively fixed to the two ends of the pressure plate.
[0007] Furthermore, the cooling component includes a mounting plate, which is horizontally fixed between the slide bars, and a fan is installed at the bottom of the mounting plate.
[0008] Furthermore, the pressure plate is provided with a through hole communicating with each other from top to bottom, the slide rod is vertically and independently installed in the through hole, a limit plate is horizontally fixed on the top of the slide rod, and the aperture of the through hole is smaller than the width of the limit plate.
[0009] Furthermore, the partition has a mesh structure.
[0010] Furthermore, the partition is made of metal material.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, under the action of the heater and the pressurizing component, the pressing plate and the partition are heated and then pressed against the bottom plate, and the bottom plate is cooperated to make the material deform during production, and the particles are tightly combined to form a dense composite material. The partition is used to prevent the material from sticking to the pressing plate, which reduces material waste and facilitates the removal of the material after molding. The cooling component is then used to accelerate the reduction of the material temperature, reduce the time required for natural cooling of the material, and further improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a diagram of the use state of the utility model;
[0015] Figure 3 for Figure 1 A top view of the middle partition;
[0016] The names of the components in the figure are: 1. vertical plate; 2. telescopic rod; 3. pressure plate; 4. slide groove; 5. partition; 6. bottom plate; 7. slide rod; 8. limit plate; 9. mounting plate; 10. fan; 11. heater. DETAILED DESCRIPTION
[0017] The present invention is further described below through specific embodiments in conjunction with the accompanying drawings, but the present invention is not limited thereto. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
[0018] Example 1
[0019] A pressing device for producing a nanocomposite material as described in this embodiment, such as Figure 1 , Figure 2 and Figure 3 As shown, it includes a horizontally arranged bottom plate 6, and vertical plates 1 are vertically fixed at both left and right ends of the bottom plate 6. There are two vertical plates 1, which are vertically fixed at the left and right ends of the top of the bottom plate 6 respectively;
[0020] A pressing plate 3 is provided between the vertical plates 1 to be slidably matched therewith, and the pressing plate 3 slides up and down along the length direction of the vertical plates 1;
[0021] A heater 11 for heating the pressing plate 3 is installed on the top of the pressing plate 3. The heater 11 is used to heat the pressing plate 3. The heated pressing plate 3 cooperates with the bottom plate 6 to deform the material during production, and the particles are tightly combined to form a dense composite material. The heater 11 is an existing technology and adopts a heating system in the production process of the composite material;
[0022] The slide groove 4 is provided on the inner side wall of the vertical plate 1 along the length direction of the vertical plate 1, and the slide groove 4 is provided with a telescopic rod 2. There are two slide grooves 4, the left slide groove is provided on the right side wall of the left vertical plate 1, and the right slide groove 4 is provided on the left side wall of the right vertical plate 1. The telescopic rod 2 adopts a hydraulic cylinder, which is a prior art. The hydraulic cylinder is a hydraulic actuator of current technology that converts hydraulic energy into mechanical energy and performs linear reciprocating motion. It consists of a cylinder barrel and a cylinder cover, a piston and a piston rod, a sealing device, a buffer device and an exhaust device. The cylinder barrel of the hydraulic cylinder is fixed to the inner top of the slide groove 4, and the piston rod of the hydraulic cylinder is fixed to the pressure plate 3; the telescopic rods 2 are respectively installed on the groove tops of the corresponding slide grooves 4, and the tops of the two telescopic rods 2 are fixed to the inner tops of the slide grooves; the lower ends of the telescopic rods 2 are respectively fixed to the two ends of the pressure plate 3, and the left end of the pressure plate 3 extends into the left slide groove 4, and the lower end of the left telescopic rod 2 is fixed to the pressure plate The left end of 3, the right end of the pressure plate 3 extends into the right slide groove 4, and the lower end of the right telescopic rod 2 is fixed to the right end of the pressure plate 3; this paragraph of text as a whole constitutes a pressure component for pushing the pressure plate 3 to press the material downward. When the pressure component is in use, the telescopic rod 2 is extended to drive the pressure plate 3 to move toward the bottom plate 6, and the bottom plate 6 is pressurized to complete the production of the material. Of course, in the pressure component, the telescopic rod 2 can also use an electric push rod, which is installed in the slide groove 4 and drives the pressure plate 3 to move up and down. The electric push rod is a prior art, which is an electric drive device that converts the rotational motion of the motor into a linear reciprocating motion of the push rod. It is composed of a driving motor, a reduction gear, a screw, a nut, a guide sleeve, a push rod, a slide seat, a spring, a shell and a turbine, a micro-control switch, etc. The shell of the electric push rod is fixed to the inner top of the slide groove 4, and the push rod of the electric push rod is fixed on the pressure plate 3;
[0023] The pressing plate 3 is vertically penetrated by a slide bar 7, and a partition plate 5 is horizontally fixed at the lower end of the slide bar 7. The pressing plate 3 is provided with at least a plurality of through holes communicating with each other up and down. The slide bar 7 is penetrated in the through hole and slides up and down along the hole depth direction of the through hole. When the slide bar 7 moves, the partition plate 5 is driven to move up and down at the bottom of the pressing plate 3;
[0024] A mounting plate 9 is fixed horizontally between the slide bars 7, the left end of the mounting plate 9 is fixed on the left slide bar 7, and the right end is fixed on the right slide bar 7. The mounting plate 9 is located on the front or rear side of the pressing plate 3 to prevent the mounting plate 9 from affecting the pressurization of the pressing plate 3; a fan 10 is installed at the bottom of the mounting plate 9, and the fan 10 accelerates the air flow on the partition 5 and accelerates the cooling of the material; this paragraph of text as a whole constitutes a cooling component for reducing the temperature of the material. When the cooling component is in use, after the material is fully formed, the partition 5 moves downward under the action of gravity and separates from the pressing plate 3. When the partition 5 moves, the fan 10 moves from the side of the pressing plate 3 to the bottom of the pressing plate 3, and the fan 10 is started to accelerate the heat accumulated on the partition 5, accelerate the cooling of the material, reduce the time required for natural cooling of the material, and improve production efficiency; of course, the cooling component can also be installed on both sides of the front and back of the pressing plate 3. A fan 10 is installed at the bottom of each mounting plate 9. The air flow speed is further increased by multiple fans 10, the cooling time of the material is further reduced, and the production efficiency is improved.
[0025] When this embodiment is used, the material is moved to the top of the bottom plate 6, the pressing plate 3 is pressed down by the pressurizing component, the material is squeezed through the partition 5 and the bottom plate 6, the pressing plate 3 and the partition 5 are heated by the heater 11, the heated and pressurized partition 5 cooperates with the bottom plate 6 to make the material deform during production, the particles are tightly combined to form a dense composite material, the partition 5 is used to prevent the material from sticking to the pressing plate 3, avoid material damage, and improve production efficiency, after the material is completely formed, the pressing plate 3 is moved up, the partition 5 moves down under the action of gravity, and the temperature of the material is accelerated to decrease by the cooling component, further improving production efficiency.
[0026] Example 2
[0027] This embodiment further illustrates the technology. Figure 1 and Figure 2 As shown, the pressing plate 3 is provided with a through hole that is connected to each other from top to bottom, and the sliding rod 7 is vertically and independently installed in the through hole. A limiting plate 8 is horizontally fixed to the top of the sliding rod 7. The aperture of the through hole is smaller than the width of the limiting plate 8. After the material production is completed, the pressing plate 3 is lifted, and the partition 5 moves downward under the action of gravity. The limiting plate 8 prevents the sliding rod 7 from slipping out of the through hole, thereby improving stability and safety during use.
[0028] Example 3
[0029] This embodiment further illustrates the technology. Figure 3 As shown, the partition 5 is in a mesh structure. Compared with the plate-like structure pressure plate 3, the mesh structure partition 5 can prevent the pressure plate 3 from contacting the material in its entire area, and prevent the material from sticking to the pressure plate 3 after heating and causing damage. At the same time, it can also facilitate the disassembly of the material after the production structure, and has a role similar to that of the ejector in mold processing.
[0030] The partition 5 is made of metal material. The partition 5 is made of metal material with good thermal conductivity, which can quickly heat the partition 5 to a specified temperature, such as iron, aluminum and composite materials. It has the advantages of good thermal conductivity, high strength, low price and wide source.
Claims
1. A pressing device for producing nanocomposite materials, comprising a horizontally arranged bottom plate (6), with vertical plates (1) vertically fixed at both left and right ends of the bottom plate (6), characterized in that: A pressing plate (3) is arranged between the vertical plates (1) and is slidably matched therewith. A heater (11) is installed on the top of the pressing plate (3) for heating the pressing plate (3). Pressing components for pushing the pressing plate (3) downward to press the material are arranged on both sides of the pressing plate (3). A sliding rod (7) is vertically installed on the pressing plate (3). A partition (5) is horizontally fixed at the lower end of the sliding rod (7). A cooling component for reducing the temperature of the material is arranged on the side wall of the partition (5).
2. The pressing device for producing nanocomposite materials according to claim 1, characterized in that: The pressurizing assembly comprises two telescopic rods (2), a slide groove (4) is provided on the inner side wall of the vertical plate (1) along the length direction of the vertical plate (1), the telescopic rods (2) are respectively installed on the groove tops of the corresponding slide grooves (4), and the lower ends of the telescopic rods (2) are respectively fixed to the two ends of the pressure plate (3).
3. The pressing device for producing nanocomposite materials according to claim 1 or 2, characterized in that: The cooling component comprises a mounting plate (9), the mounting plate (9) is horizontally fixed between the slide bars (7), and a fan (10) is installed at the bottom of the mounting plate (9).
4. The pressing device for producing nanocomposite materials according to claim 1, characterized in that: The pressing plate (3) is provided with a through hole which is connected to each other from top to bottom. The sliding rod (7) is vertically and independently installed in the through hole. A limiting plate (8) is horizontally fixed to the top of the sliding rod (7). The diameter of the through hole is smaller than the width of the limiting plate (8).
5. The pressing device for producing nanocomposite materials according to claim 1, characterized in that: The partition (5) has a mesh structure.
6. The pressing device for producing nanocomposite materials according to claim 5, characterized in that: The partition (5) is made of metal material.
