Automatic line equipment for injection molding
By designing automated injection molding line equipment, using the cooperation of the robotic arm and the conveying device, the automatic injection molding of the wire harness and the discharge of waste and finished products are achieved, which solves the problems of low automation and high labor costs in the existing technology, and improves safety sex.
Patent Information
- Application Number
- CN202323629775.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The existing wire harness injection molding process has low degree of automation, high labor costs and high risk.
An injection molding automatic wire equipment is designed, including a frame, a controller, two injection molding machines, a rotary table, a robotic arm assembly and a discharge device. Through the cooperation of the robotic arm and the conveying device, automatic injection molding of the wire harness, waste and finished products are realized. The discharge process reduces manual operation requirements.
It improves the automation level of the wire harness injection molding process, significantly reduces labor costs, and improves the safety of the injection molding process.
Smart Images

Figure CN222201416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the injection molding technology, in particular to an automatic injection molding line equipment. Background Art
[0002] The wiring harness is the overall service equipment for a certain load source group, such as relay lines, switching devices, control systems, etc. The basic research content of telephone traffic theory is to study the relationship between telephone traffic volume, call loss and wiring harness capacity. Therefore, the wiring harness is an important basic concept in telephone traffic theory. In order to facilitate installation and maintenance and ensure that electrical equipment can work under the worst conditions, the wires of different specifications and colors used in various electrical equipment in the vehicle are reasonably arranged and combined into one, and the wires are bundled with insulating materials, which is both complete and reliable. The wiring harness needs to be molded into a specific structure by injection molding during the processing process.
[0003] In the existing wire harness processing process, the wire harness is generally placed on a jig manually and then put into an injection molding machine for injection molding. After the injection molding is completed, the jig is taken out and the waste is removed manually. After that, the product is taken out manually for injection molding of the next wire harness. The overall degree of automation is low, more labor costs are required, and the injection molding process is more dangerous. Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content
[0004] In view of this, the utility model aims to solve the deficiencies of the prior art, and its main purpose is to provide an automatic injection molding line equipment, which can effectively solve the problems of low automation, high labor costs and high risks in the existing wire harness injection molding process.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automatic injection molding line device comprises a frame, a controller, a first injection molding machine, a second injection molding machine, a transfer table, a first mechanical arm assembly, a discharging device and a second mechanical arm assembly; the controller is arranged on the frame, a first conveying device and a second conveying device extending in parallel are arranged on the frame, and an output end of the second conveying device is located beside an input end of the first conveying device, and both the first conveying device and the second conveying device are connected to the controller; the first injection molding machine is arranged beside the frame and beside the output end of the first conveying device, the second injection molding machine is arranged side by side with the first injection molding machine, and both the first injection molding machine and the second injection molding machine are connected to the controller; the transfer table is arranged on the second injection molding machine and between the first injection molding machine and the second injection molding machine, a first waste material removal assembly is arranged on the transfer table, and the transfer table is connected to the controller; The first mechanical arm assembly is arranged on the side of the frame and is connected to the controller, and the movable end of the first mechanical arm assembly moves back and forth between the output end of the first conveying device, the first injection molding machine and the transfer table; the discharging device is arranged on the side of the input end of the second conveying device and is connected to the controller; the discharging device includes a discharging rack, a rotating assembly, a pushing assembly, a second waste material removal assembly and a finished product material removal assembly, and the rotating assembly is arranged on the discharging rack and corresponds to the input end position of the second conveying device; the pushing assembly, the second waste material removal assembly and the finished product material removal assembly are all arranged on the discharging rack and located on the side of the rotating assembly; the second mechanical arm assembly is arranged side by side with the first mechanical arm, and the output end of the second mechanical arm assembly moves back and forth between the transfer table, the second injection molding machine and the discharging device, and the second mechanical arm assembly is connected to the controller.
[0007] As a preferred embodiment, a wire loading device is provided on the frame, and the wire loading device is arranged on the frame and located beside the first conveying device. The wire loading device comprises a wire loading frame, a first wire loading drive mechanism, a first wire loading head, a second wire loading drive mechanism, a second wire loading head and a third wire loading drive mechanism; the wire loading frame can be movably arranged on the frame back and forth and is located beside the first conveying device. The first wire loading drive mechanism is arranged on the frame and drives the wire loading frame to move back and forth; the first wire loading head can be movably arranged on the wire loading frame up and down and move back and forth with the wire loading frame, the first wire loading head is located below the first conveying device, the second wire loading drive mechanism is arranged on the wire loading frame and drives the first wire loading head to move back and forth, the second wire loading head can be movably arranged on the wire loading frame up and down and is located directly above the first wire loading head, the third wire loading drive mechanism is arranged on the wire loading frame and drives the second wire loading head to move back and forth, and the first wire loading drive mechanism, the second wire loading drive mechanism and the third wire loading drive mechanism are all connected to the controller.
[0008] As a preferred solution, the transfer table includes a transfer frame, an adjustment head and a transfer drive mechanism; the transfer frame is arranged on the second injection molding machine and is located between the first injection molding machine and the second injection molding machine, and the transfer frame is provided with a loading trough that cooperates with the product carrier and is open on one side; the adjustment head can be arranged on the transfer frame to move back and forth laterally and correspond to the opening of the loading trough; the transfer drive mechanism is arranged on the transfer frame and drives the adjustment head to move back and forth, and the transfer drive mechanism is connected to the controller.
[0009] As a preferred solution, the first waste material removal component includes a first material picking rack, a first material discharge trough, a first movable seat, a first material picking drive mechanism, a first movable plate, a second material picking drive mechanism and a first material picking head; the first material picking rack is arranged on the intermediate rotating rack and is located next to the loading trough; the first material discharge trough is arranged on the intermediate rotating rack; the first movable seat can be arranged on the first material picking rack to move back and forth, and the first movable seat moves back and forth between the loading trough and the first material discharge trough; the first material picking drive mechanism is arranged on the first material picking rack and drives the first movable seat to move back and forth; the first movable plate can be arranged on the first movable seat to move up and down and back and forth and move back and forth with the first movable seat; the second material picking drive mechanism is arranged on the first movable seat and drives the first movable plate to move back and forth up and down, the first material picking head is arranged on the first movable plate and moves back and forth with the first movable plate, and the first material picking drive mechanism, the second material picking drive mechanism and the first material picking head are all connected to the controller.
[0010] As a preferred solution, the first robotic arm assembly and the second robotic arm assembly have the same structure, both of which include a robotic arm and a jig material picking head arranged at the free end of the robotic arm. The jig material picking head is arranged at the free end of the robotic arm and moves back and forth with the free end of the robotic arm, and the jig material picking head is connected to a controller.
[0011] As a preferred embodiment, the rotating assembly includes a rotating seat and a rotating drive mechanism; the rotating seat can be rotatably arranged on the discharge rack and is located on the input end side of the second conveying device; the rotating drive mechanism is arranged on the discharge rack and drives the rotating seat to move back and forth, and the rotating drive mechanism is connected to the controller.
[0012] As a preferred solution, the pushing assembly includes a pushing head and a pushing driving mechanism. The pushing head can be arranged on the discharging rack and can move back and forth laterally and is located beside the rotating assembly. The pushing head is directly opposite to the input end of the second conveying device. The pushing driving mechanism is arranged on the discharging rack and drives the pushing head to move back and forth. The pushing driving mechanism is connected to the controller.
[0013] As a preferred solution, the second waste removal component includes a second material collection rack, a second material discharge chute, a second movable seat, a third material collection drive mechanism, a second movable plate, a fourth material collection drive mechanism and a second material collection head; the second material collection rack is arranged on the material discharge rack and is located beside the rotating component; the second material discharge chute is arranged on the material discharge rack; the second movable seat can be movably arranged on the material discharge rack back and forth, and the second movable seat moves back and forth between the rotating component and the second material discharge chute; the third material collection drive mechanism is arranged on the second material collection rack and drives the second movable seat to move back and forth; the second movable plate can be movably arranged on the second movable seat up and down back and forth and moves back and forth with the second movable seat; the fourth material collection drive mechanism is arranged on the second movable seat and drives the second movable plate to move back and forth up and down, the second material collection head is arranged on the second movable plate and moves back and forth with the second movable plate, and the third material collection drive mechanism, the fourth material collection drive mechanism and the second material collection head are all connected to the controller.
[0014] As a preferred embodiment, the finished product picking component includes a third picking rack, a third conveying device, a third movable seat, a fifth picking drive mechanism, a third movable plate, a sixth picking drive mechanism and a third picking head; the third picking rack is arranged on the discharging rack and is located on the side of the rotating component, and a picking platform is arranged on the third picking rack; the third conveying device is arranged on the discharging rack; the third movable seat can be movably arranged on the discharging rack back and forth, and the third movable seat can move back and forth between the picking platform and the side of the input end of the third conveying device; the fifth picking drive mechanism is arranged on the third picking rack and drives the third movable seat to move back and forth, the third movable plate can be movably arranged on the third movable seat back and forth up and down and move back and forth with the third movable seat; the sixth picking drive mechanism is arranged on the third movable seat and drives the third movable plate to move back and forth up and down, the third picking head is arranged on the third movable plate and moves back and forth with the third movable plate, and the third conveying device, the fifth picking drive mechanism, the sixth picking drive mechanism and the third picking head are all connected to the controller.
[0015] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0016] The invention is provided with a first injection molding machine, a second injection molding machine, a turntable, a first robot arm assembly, a discharging device and a second robot arm assembly, and a first waste removal assembly is arranged on the turntable, and the discharging device includes a discharging rack, a rotating assembly, a pushing assembly, a second waste removal assembly and a finished product picking assembly, so that the injection molding and picking processes of the wire harness in the jig are completed through the cooperation of the first robot arm assembly and the second robot arm assembly, and the discharging processes of the waste and the finished product are completed in turn through the setting of the turntable and the discharging device, and the reflux of the jig is completed in cooperation with the second conveying device on the frame, and only one person is needed to assemble the jig, the overall degree of automation is higher, the labor cost is greatly reduced, and the safety of the injection molding process is also higher.
[0017] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a preferred embodiment of the utility model;
[0019] Figure 2 It is a partial assembly diagram of a preferred embodiment of the utility model;
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the wire loading device in a preferred embodiment of the utility model;
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the transfer table in the preferred embodiment of the utility model;
[0022] Figure 5 It is a three-dimensional structural schematic diagram of the discharging device in the preferred embodiment of the utility model.
[0023] Description of the accompanying drawings:
[0024] 10. Frame 11. First conveying device
[0025] 12. Second conveying device 13. Line loading device
[0026] 131. Wire loading frame 132. First wire loading drive mechanism
[0027] 133. First thread loading head 134. Second thread loading drive mechanism
[0028] 135. Second thread loading head 136. Third thread loading drive mechanism
[0029] 20. Controller 30. First injection molding machine
[0030] 40. Second injection molding machine 50. Transfer table
[0031] 501, loading trough 502, first discharging trough
[0032] 51. First waste removal assembly 511. First material removal rack
[0033] 512, first movable seat 513, first material taking drive mechanism
[0034] 514, first movable plate 515, second material taking drive mechanism
[0035] 516, first material taking head 52, transfer rack
[0036] 53. Adjustment head 54. Transfer drive mechanism
[0037] 60. First mechanical arm assembly 70. Discharging device
[0038] 701, second discharging chute 71, discharging rack
[0039] 72. Rotating assembly 721. Rotating seat
[0040] 722. Rotary drive mechanism 73. Pushing assembly
[0041] 731. Pushing head 732. Pushing drive mechanism
[0042] 74. Second waste removal assembly 741. Second material removal rack
[0043] 742, second movable seat 743, third material taking drive mechanism
[0044] 744, second movable plate 745, fourth material taking drive mechanism
[0045] 746, second material taking head 75, finished product taking component
[0046] 751, third material taking rack 752, third conveying device
[0047] 753, third movable seat 754, fifth material taking drive mechanism
[0048] 755, third movable plate 756, sixth material taking drive mechanism
[0049] 757, the third reclaiming head 758, reclaiming platform
[0050] 80. Second mechanical arm assembly 81. Mechanical arm
[0051] 82. Jig material taking head. DETAILED DESCRIPTION
[0052] Please refer to Figures 1 to 5As shown, it shows the specific structure of the preferred embodiment of the utility model, which includes a frame 10, a controller 20, a first injection molding machine 30, a second injection molding machine 40, a transfer table 50, a first robotic arm assembly 60, a discharge device 70 and a second robotic arm assembly 80.
[0053] The controller 20 is arranged on the frame 10, and the frame 10 is provided with a first conveying device 11 and a second conveying device 12 extending in parallel, and the output end of the second conveying device 12 is located beside the input end of the first conveying device 11, and the first conveying device 11 and the second conveying device 12 are both connected to the controller 20; in this embodiment, the frame 10 is provided with a wire loading device 13, and the wire loading device 13 is arranged on the frame 10 and is located beside the first conveying device 11, and the wire loading device 13 includes a wire loading frame 131, a first wire loading drive mechanism 132, a first wire loading head 133, a second wire loading drive mechanism 134, a second wire loading head 135 and a third wire loading drive mechanism 136; the wire loading frame 131 can be movably arranged on the frame 10 back and forth and is located beside the first conveying device 11, and the first wire loading drive mechanism 132 is arranged on the frame 10 and drives the wire loading frame 131 to move back and forth; the first wire loading head 133 can be movably arranged on the wire loading frame 131 up and down and move back and forth with the wire loading frame 131, the first wire loading head 133 is located below the first conveying device 11, the second wire loading drive mechanism 134 is arranged on the wire loading frame 131 and drives the first wire loading head 133 to move back and forth, the second wire loading head 135 can be movably arranged on the wire loading frame 131 up and down and back and forth and is located directly above the first wire loading head 133, the third wire loading drive mechanism 136 is arranged on the wire loading frame 131 and drives the second wire loading head 135 to move back and forth, the first wire loading drive mechanism 132, the second wire loading drive mechanism 134 and the third wire loading drive mechanism 136 are all connected to the controller 20, and the wire loading device 13 is used to install the wire harness that is not installed in place on the fixture in place, thereby ensuring the processing quality of the subsequent process.
[0054] The first injection molding machine 30 is arranged beside the frame 10 and beside the output end of the first conveying device 11, and the second injection molding machine 40 is arranged side by side with the first injection molding machine 30. The first injection molding machine 30 and the second injection molding machine 40 are both connected to the controller 20. The first injection molding machine 30 and the second injection molding machine 40 respectively complete the primary injection molding and secondary injection molding processes of the wiring harness;
[0055] The transfer table 50 is arranged on the second injection molding machine 40 and is located between the first injection molding machine 30 and the second injection molding machine 40. A first waste removal component 51 is arranged on the transfer table 50. The transfer table 50 is connected to the controller 20. The first waste removal component 51 is used to remove waste from the product after injection molding by the first injection molding machine 30. In this embodiment, the transfer table 50 includes a transfer frame 52, an adjustment head 53 and a transfer drive mechanism 54. The transfer frame 52 is arranged on the second injection molding machine 40 and is located between the first injection molding machine 30 and the second injection molding machine 30. Between the transfer frame 52 and the second injection molding machine 40, a loading trough 501 is provided on the transfer frame 52, which cooperates with the product carrier and has an opening on one side; the adjustment head 53 can be arranged on the transfer frame 52 to move back and forth laterally and corresponds to the opening of the loading trough 501; the transfer drive mechanism 54 is arranged on the transfer frame 52 and drives the adjustment head 53 to move back and forth. The transfer drive mechanism 54 is connected to the controller 20. The adjustment head 53 is used to adjust the position of the jig in the loading trough 501, so as to facilitate the waste removal process of the first waste removal component 51.
[0056] The first waste material removal component 51 includes a first material taking frame 511, a first material discharging trough 502, a first movable seat 512, a first material taking drive mechanism 513, a first movable plate 514, a second material taking drive mechanism 515 and a first material taking head 516; the first material taking frame 511 is arranged on the intermediate rotating frame 52 and is located beside the material loading trough; the first material discharging trough 502 is arranged on the intermediate rotating frame 52; the first movable seat 512 can be arranged on the first material taking frame 511 to move back and forth, and the first movable seat 512 moves back and forth between the material loading trough 501 and the first material discharging trough 502; the first material taking drive mechanism 513 is arranged on the intermediate rotating frame 52 and is located beside the material loading trough; the first material discharging trough 502 is arranged on the intermediate rotating frame 52; the first movable seat 512 can be arranged on the first material taking frame 511 to move back and forth, and the first movable seat 512 moves back and forth between the material loading trough 501 and the first material discharging trough 502; the first material taking drive mechanism 515 is arranged on the intermediate rotating frame 52 and is located beside the material loading trough; the first material discharging trough 502 is arranged on the intermediate rotating frame 52; the first movable seat 512 can move back and forth on the first material taking frame 511; the first movable seat 512 moves back and forth between the material loading trough 501 and the first material discharging trough 502; the first material taking drive mechanism 515 is arranged on the intermediate rotating frame 52 and is located beside the material loading trough; the first material discharging trough 502 is arranged on the intermediate rotating frame 52; the first movable seat 512 can move back and forth between The mechanism 513 is arranged on the first material picking rack 511 and drives the first movable seat 512 to move back and forth; the first movable plate 514 can be arranged on the first movable seat 512 to move up and down and back and forth and move back and forth with the first movable seat 512; the second material picking drive mechanism 515 is arranged on the first movable seat 512 and drives the first movable plate 514 to move up and down and back and forth, and the first material picking head 516 is arranged on the first movable plate 514 and moves back and forth with the first movable plate 514. The first material picking drive mechanism 513, the second material picking drive mechanism 515 and the first material picking head 516 are all connected to the controller 20.
[0057] The first robot arm assembly 60 is disposed beside the frame 10 and connected to the controller 20 . The movable end of the first robot arm assembly 60 moves back and forth between the output end of the first conveying device 11 , the first injection molding machine 30 and the transfer table 50 .
[0058] The discharging device 70 is arranged beside the input end of the second conveying device 12 and is connected to the controller 20; the discharging device 70 includes a discharging frame 71, a rotating assembly 72, a pushing assembly 73, a second waste removal assembly 74 and a finished product taking assembly 75, the rotating assembly 72 is arranged on the discharging frame 71 and corresponds to the input end position of the second conveying device 12; the pushing assembly 73, the second waste removal assembly 74 and the finished product taking assembly 75 are all arranged on the discharging frame 71 and located beside the rotating assembly 72; in this embodiment, the rotating assembly 72 includes a rotating seat 721 and a rotating drive mechanism 722; the rotating seat 721 can be rotatably arranged on the discharging frame 71 and is located at the input of the second conveying device 12 The rotary drive mechanism 722 is arranged on the discharge rack 71 and drives the rotating seat 721 to move back and forth, and the rotary drive mechanism 722 is connected to the controller 20; the pushing assembly 73 includes a pushing head 731 and a pushing drive mechanism 732, and the pushing head 731 can be arranged on the discharge rack 71 to move back and forth laterally and is located beside the rotating assembly 72, and the pushing head 731 is directly opposite to the input end of the second conveying device 12, and the pushing drive mechanism 732 is arranged on the discharge rack 71 and drives the pushing head 731 to move back and forth, and the pushing drive mechanism 732 is connected to the controller 20, and the pushing assembly 73 is used to rotate the jig on the rotating assembly 72 and push it into the second conveying device 12, thereby completing the reflux process of the jig.
[0059] The second waste removal assembly 74 includes a second material taking frame 741, a second material discharging trough 701, a second movable seat 742, a third material taking drive mechanism 743, a second movable plate 744, a fourth material taking drive mechanism 745 and a second material taking head 746; the second material taking frame 741 is arranged on the material discharging frame 71 and is located beside the rotating assembly 72; the second material discharging trough 701 is arranged on the material discharging frame 71; the second movable seat 742 can be arranged on the material discharging frame 71 to move back and forth, and the second movable seat 742 moves back and forth between the rotating assembly 72 and the second material discharging trough 701; the third material taking drive mechanism The structure 743 is arranged on the second material picking rack 741 and drives the second movable seat 742 to move back and forth; the second movable plate 744 can be arranged on the second movable seat 742 to move up and down and back and forth and move back and forth with the second movable seat 742; the fourth material picking drive mechanism 745 is arranged on the second movable seat 742 and drives the second movable plate 744 to move up and down and back and forth, and the second material picking head 746 is arranged on the second movable plate 744 and moves back and forth with the second movable plate 744. The third material picking drive mechanism 743, the fourth material picking drive mechanism 745 and the second material picking head 746 are all connected to the controller 20.
[0060] The finished product picking assembly 75 includes a third picking rack 751, a third conveying device 752, a third movable seat 753, a fifth picking drive mechanism 754, a third movable plate 755, a sixth picking drive mechanism 756 and a third picking head 757; the third picking rack 751 is arranged on the unloading rack 71 and is located beside the rotating assembly 72, and a picking platform 758 is arranged on the third picking rack 751; the third conveying device 752 is arranged on the unloading rack 71; the third movable seat 753 can be arranged on the unloading rack 71 to move back and forth, and the third movable seat 753 moves back and forth between the picking platform 758 and the side of the input end of the third conveying device 752 ; The fifth material picking drive mechanism 754 is arranged on the third material picking rack 751 and drives the third movable seat 753 to move back and forth. The third movable plate 755 can be arranged on the third movable seat 753 to move up and down and back and forth and move back and forth with the third movable seat 753; the sixth material picking drive mechanism 756 is arranged on the third movable seat 753 and drives the third movable plate 755 to move up and down and back and forth. The third material picking head 757 is arranged on the third movable plate 755 and moves back and forth with the third movable plate 755. The third conveying device 752, the fifth material picking drive mechanism 754, the sixth material picking drive mechanism 756 and the third material picking head 757 are all connected to the controller 20.
[0061] The second robotic arm assembly 80 is arranged side by side with the first robotic arm 60, and the output end of the second robotic arm assembly 80 moves back and forth between the turntable 50, the second injection molding machine 40 and the discharge device 70, and the second robotic arm assembly 80 is connected to the controller 20; in this embodiment, the first robotic arm assembly 60 is the same as the second robotic arm assembly 80, and both include a robotic arm 81 and a jig material picking head 82 arranged at the free end of the robotic arm 81, and the jig material picking head 82 is arranged at the free end of the robotic arm 81 and moves back and forth with the free end of the robotic arm 81, and the jig material picking head 82 is connected to the controller 20.
[0062] The working principle of this embodiment is described in detail as follows:
[0063] When in use, the device is first connected to an external power supply, and then the details are manually installed on the jig and placed at the input end of the first conveying device 11. The first conveying device 11 drives the jig to move backward. When it moves to the wire installation device 13, the wire installation device 13 reinstalls the wire harness that has not been installed in the jig into place. Then the first conveying device 11 drives the jig backward to the output end of the first conveying device 11. At this time, the first robot arm assembly 60 removes the jig and places it in the first injection molding machine 30 to complete the first injection molding process. After the injection molding is completed, the first robot arm assembly 60 removes the jig and places it on the transfer table 50, and the first waste removal assembly 51 removes the waste generated after the first injection molding, and then the second robot arm assembly 80 puts the jig on the transfer table into the second The second injection molding process is carried out in the injection molding machine 40. After the second injection molding process is completed, the second robot arm assembly 80 takes out the jig and places it on the rotating assembly 72. At this time, the second waste removal assembly 74 takes out the waste generated in the second injection molding process in the jig. After the removal is completed, the second robot arm assembly 80 sends the jig to the material collection table 758, and the finished product in the jig is taken and placed on the third conveying device 752 through the finished product taking assembly 75, and the finished product is sent out through the third conveying device 752. Then, the second robot arm assembly 80 takes the jig on the material collection table and places it in the rotating assembly 72, and the jig is rotated 90° through the rotating assembly 72. Finally, the pushing assembly 73 pushes the jig from the jig on the rotating seat 721 into the input end of the second conveying device 12, and then the reflux of the jig is completed.
[0064] The design focus of the utility model is that: it is provided with a first injection molding machine, a second injection molding machine, a turntable, a first mechanical arm assembly, a discharging device and a second mechanical arm assembly, and a first waste removal assembly is arranged on the turntable in cooperation with the discharging device, and the discharging device includes a discharging rack, a rotating assembly, a pushing assembly, a second waste removal assembly and a finished product picking assembly, so that the injection molding and picking processes of the wire harness in the jig are completed through the cooperation of the first mechanical arm assembly and the second mechanical arm assembly, and the discharging processes of the waste and the finished product are completed in turn through the setting of the turntable and the discharging device, and the reflux of the jig is completed in cooperation with the second conveying device on the frame, and only one person is needed to assemble the jig, the overall degree of automation is higher, the labor cost is greatly reduced, and the safety of the injection molding process is also higher.
[0065] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An automatic injection molding line equipment, characterized in that: The invention comprises a frame, a controller, a first injection molding machine, a second injection molding machine, a transfer table, a first mechanical arm assembly, a discharging device and a second mechanical arm assembly; the controller is arranged on the frame, and a first conveying device and a second conveying device extending in parallel are arranged on the frame, and an output end of the second conveying device is located beside an input end of the first conveying device, and both the first conveying device and the second conveying device are connected to the controller; the first injection molding machine is arranged beside the frame and beside the output end of the first conveying device, and the second injection molding machine is arranged side by side with the first injection molding machine, and both the first injection molding machine and the second injection molding machine are connected to the controller; the transfer table is arranged on the second injection molding machine and between the first injection molding machine and the second injection molding machine, and a first waste material removal assembly is arranged on the transfer table, and the transfer table is connected to the controller; the first mechanical arm The component is arranged on the side of the frame and connected to the controller, and the movable end of the first mechanical arm component moves back and forth between the output end of the first conveying device, the first injection molding machine and the transfer table; the discharging device is arranged on the side of the input end of the second conveying device and connected to the controller; the discharging device includes a discharging rack, a rotating component, a pushing component, a second waste material removal component and a finished product material removal component, and the rotating component is arranged on the discharging rack and corresponds to the input end position of the second conveying device; the pushing component, the second waste material removal component and the finished product material removal component are all arranged on the discharging rack and located on the side of the rotating component; the second mechanical arm component is arranged side by side with the first mechanical arm, and the output end of the second mechanical arm component moves back and forth between the transfer table, the second injection molding machine and the discharging device, and the second mechanical arm component is connected to the controller.
2. The automatic injection molding line equipment according to claim 1, characterized in that: The frame is provided with a wire loading device, which is arranged on the frame and is located beside the first conveying device, and the wire loading device comprises a wire loading frame, a first wire loading drive mechanism, a first wire loading head, a second wire loading drive mechanism, a second wire loading head and a third wire loading drive mechanism; the wire loading frame can be movably arranged on the frame back and forth and is located beside the first conveying device, and the first wire loading drive mechanism is arranged on the frame and drives the wire loading frame to move back and forth; the first wire loading head can be movably arranged on the wire loading frame back and forth up and down and move back and forth with the wire loading frame, the first wire loading head is located below the first conveying device, the second wire loading drive mechanism is arranged on the wire loading frame and drives the first wire loading head to move back and forth, the second wire loading head can be movably arranged on the wire loading frame back and forth up and down and is located directly above the first wire loading head, the third wire loading drive mechanism is arranged on the wire loading frame and drives the second wire loading head to move back and forth, and the first wire loading drive mechanism, the second wire loading drive mechanism and the third wire loading drive mechanism are all connected to the controller.
3. The automatic injection molding line equipment according to claim 1, characterized in that: The transfer table includes a transfer frame, an adjustment head and a transfer drive mechanism; the transfer frame is arranged on the second injection molding machine and is located between the first injection molding machine and the second injection molding machine, and a loading trough that cooperates with the product carrier and is open on one side is arranged on the transfer frame; the adjustment head can be arranged on the transfer frame to move back and forth laterally and corresponds to the opening of the loading trough; the transfer drive mechanism is arranged on the transfer frame and drives the adjustment head to move back and forth, and the transfer drive mechanism is connected to the controller.
4. The automatic injection molding line equipment according to claim 3 is characterized in that: The first waste material removal component includes a first material picking rack, a first material discharge trough, a first movable seat, a first material picking drive mechanism, a first movable plate, a second material picking drive mechanism and a first material picking head; the first material picking rack is arranged on the intermediate rotating rack and is located next to the loading trough; the first material discharge trough is arranged on the intermediate rotating rack; the first movable seat can be arranged on the first material picking rack to move back and forth, and the first movable seat moves back and forth between the loading trough and the first material discharge trough; the first material picking drive mechanism is arranged on the first material picking rack and drives the first movable seat to move back and forth; the first movable plate can be arranged on the first movable seat to move up and down and back and forth and move back and forth with the first movable seat; the second material picking drive mechanism is arranged on the first movable seat and drives the first movable plate to move up and down and back and forth, the first material picking head is arranged on the first movable plate and moves back and forth with the first movable plate, and the first material picking drive mechanism, the second material picking drive mechanism and the first material picking head are all connected to the controller.
5. The automatic injection molding line equipment according to claim 1, characterized in that: The first robotic arm assembly has the same structure as the second robotic arm assembly, and both include a robotic arm and a jig head disposed at the free end of the robotic arm. The jig head is disposed at the free end of the robotic arm and moves back and forth with the free end of the robotic arm, and the jig head is connected to a controller.
6. The automatic injection molding line equipment according to claim 1, characterized in that: The rotating assembly includes a rotating seat and a rotating drive mechanism; the rotating seat is rotatably arranged on the discharge rack and is located beside the input end of the second conveying device; the rotating drive mechanism is arranged on the discharge rack and drives the rotating seat to move back and forth, and the rotating drive mechanism is connected to the controller.
7. The automatic injection molding line equipment according to claim 1, characterized in that: The pushing assembly includes a pushing head and a pushing driving mechanism. The pushing head can be arranged on the discharging rack and is located beside the rotating assembly so as to move back and forth laterally. The pushing head is directly opposite to the input end of the second conveying device. The pushing driving mechanism is arranged on the discharging rack and drives the pushing head to move back and forth. The pushing driving mechanism is connected to the controller.
8. The automatic injection molding line equipment according to claim 1, characterized in that: The second waste material removal component includes a second material collection rack, a second material discharge chute, a second movable seat, a third material collection drive mechanism, a second movable plate, a fourth material collection drive mechanism and a second material collection head; the second material collection rack is arranged on the material discharge rack and is located beside the rotating component; the second material discharge chute is arranged on the material discharge rack; the second movable seat can be arranged on the material discharge rack to move back and forth, and the second movable seat moves back and forth between the rotating component and the second material discharge chute; the third material collection drive mechanism is arranged on the second material collection rack and drives the second movable seat to move back and forth; the second movable plate can be arranged on the second movable seat to move up and down and back and forth and move back and forth with the second movable seat; the fourth material collection drive mechanism is arranged on the second movable seat and drives the second movable plate to move up and down and back and forth, the second material collection head is arranged on the second movable plate and moves back and forth with the second movable plate, and the third material collection drive mechanism, the fourth material collection drive mechanism and the second material collection head are all connected to the controller.
9. The automatic injection molding line equipment according to claim 1, characterized in that: The finished product picking component includes a third picking rack, a third conveying device, a third movable seat, a fifth picking drive mechanism, a third movable plate, a sixth picking drive mechanism and a third picking head; the third picking rack is arranged on the discharging rack and is located on the side of the rotating component, and a picking platform is arranged on the third picking rack; the third conveying device is arranged on the discharging rack; the third movable seat can be movably arranged on the discharging rack back and forth, and the third movable seat can move back and forth between the picking platform and the side of the input end of the third conveying device; the fifth picking drive mechanism is arranged on the third picking rack and drives the third movable seat to move back and forth, and the third movable plate can be movably arranged on the third movable seat back and forth up and down and move back and forth with the third movable seat; the sixth picking drive mechanism is arranged on the third movable seat and drives the third movable plate to move back and forth up and down, and the third picking head is arranged on the third movable plate and moves back and forth with the third movable plate, and the third conveying device, the fifth picking drive mechanism, the sixth picking drive mechanism and the third picking head are all connected to the controller.
