Waste heat recycling device of screw extruder

By using threads and rubber pads to connect the pipes in the waste heat reuse device of the spiral extruder, and using polyurethane instant noodles, rock wool and aluminum silicate insulation layers in the inner liner, the problem of unreliable connection of the device and poor insulation performance is solved. , improves heat transfer and utilization efficiency.

CN222201592UActive Publication Date: 2024-12-20ZIBO OPEL PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202420655137.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-20
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing waste heat reuse device is prone to leak air when it is not connected firmly to the air compressor, resulting in heat loss, and the lack of a good insulation structure in the water tank leads to serious waste of heat energy.

Method used

A spiral extruder waste heat reuse device is designed. By setting internal threads, external threads and rubber pads between the connecting pipes, the connection is ensured to be tight and gas escape is reduced. At the same time, polyurethane instant noodles filling layer and rock are used in the inner liner. The cotton fill layer is added with an aluminum silicate insulation layer to improve insulation performance and insulation capacity.

Benefits of technology

It improves heat transfer efficiency, reduces heat loss, reduces energy waste, and improves the thermal efficiency and energy utilization efficiency of the entire device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste heat recycling devices, and discloses a screw extruder waste heat recycling device which comprises an equipment box, a controller is fixedly connected to the top of the front face of the equipment box, a display screen is fixedly connected to the front face of the controller, and an air compressor is fixedly connected to the inner surface of the equipment box. A first connecting pipe is fixedly connected to one side of the air compressor, a second connecting pipe is movably connected to one side of the outer surface of the first connecting pipe, a PC plastic layer is movably connected to the other side of the equipment box, and a second conveying pipe is movably connected to the north-middle portion of one side of the PC plastic layer. The first connecting pipe is inserted into the second embedded groove in the second connecting pipe, the connecting pipes are tightly connected through threads, a small amount of gas is prevented from leaking out through a rubber pad, it can be ensured that the heat transfer efficiency in the pipeline is higher, and therefore the heat efficiency of the whole device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste heat recycling devices, and more specifically to a waste heat recycling device for a screw extruder. Background Art

[0002] Energy conservation, emission reduction and comprehensive energy recycling are major strategic tasks faced in the process of industrial production development. At the macro level, it is required to adjust the industrial structure and layout, and integrate the development concept of energy conservation, emission reduction and comprehensive energy recycling into all aspects of the entire production. Recycling and utilizing industrial waste heat is an important measure to save energy, protect resources, protect the environment and promote circular economy. Comprehensively utilizing existing waste heat resources and adopting advanced waste heat recovery technology to make full and reasonable use of this part of waste heat can greatly reduce the comprehensive energy consumption of enterprises, thereby improving their competitiveness and promoting their sustainable development.

[0003] After receiving the heat transmitted by the screw extruder, the existing waste heat recycling device will eventually transfer the heat to the inside of the water tank and heat the cold water. However, the existing waste heat utilization equipment will leak when the connection with the air compressor is not reliable, resulting in serious heat loss; and when the collected heat is transmitted to the water tank through the pipeline, a large amount of heat energy is lost because the water tank does not have a good insulation structure. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a device for recycling waste heat of a screw extruder to solve the problems existing in the above-mentioned background technology.

[0005] The utility model provides the following technical solution: a device for recycling waste heat of a screw extruder, comprising an equipment box, a controller is fixedly connected to the top of the front of the equipment box, a display screen is fixedly connected to the front of the controller, an air compressor is fixedly connected to the inner surface of the equipment box, a first connecting pipe is fixedly connected to one side of the air compressor, a second connecting pipe is movably connected to one side of the outer surface of the first connecting pipe, a PC plastic layer is movably connected to the other side of the equipment box, and a second transmission pipe is movably connected to one side of the PC plastic layer;

[0006] Furthermore, an exhaust port is provided at the top of the air compressor, a first transmission pipe is fixedly connected to the top of the exhaust port, a transfer device is fixedly connected to the top of the first transmission pipe, a transmission pump is fixedly connected to the other side of the transfer device, a second transmission pipe is fixedly connected to the other side of the transmission pump, and an inner tank is fixedly connected to the other side of the second transmission pipe.

[0007] Furthermore, a first rubber pad is fixedly connected to the other side of the outer surface of the first connecting tube, a first flow port is provided on the inner surface of the first connecting tube, a first embedded groove is provided on one side of the first connecting tube, an external thread is provided on the top of the first embedded groove, and a second rubber pad is movably connected to the other side of the first embedded groove.

[0008] Furthermore, one side of the second connecting tube is fixedly connected to the third connecting tube, the outer surface of the third connecting tube is movably connected to the equipment box, the other side of the second connecting tube is provided with a connecting groove, the middle part of the inner surface of the second connecting tube is fixedly connected to a built-in block, the inner surface of the built-in block is provided with an internal thread, and a second embedded groove is provided between the inner surface of the second connecting tube and the outer surface of the built-in block.

[0009] Furthermore, the inner surface of the connecting groove is movably connected to a first rubber pad, the outer surface of the built-in block is movably connected to a first embedded groove, the internal thread and the external thread are adapted to each other, and the inner surface of the second embedded groove is movably connected to one side of the outer surface of the first connecting pipe.

[0010] Furthermore, the inner surface of the PC plastic layer is fixedly connected to a rock wool filling layer, the inner surface of the rock wool filling layer is fixedly connected to a polyurethane foam filling layer, the inner surface of the polyurethane foam filling layer is movably connected to an aluminum silicate insulation layer, the inner surface of the aluminum silicate insulation layer is fixedly connected to an inner liner, and the top of the inner liner is movably connected to a water intake port.

[0011] Technical effects and advantages of the utility model:

[0012] 1. According to the utility model, when the equipment needs to be used before the temperature emitted by the surface of the spiral extruder is reused, the second connecting tube is aligned with the opening of the first connecting tube and moved toward it. At this time, the built-in block is aligned with the first embedded groove and the second connecting tube is inserted into the first connecting tube. Then the second connecting tube is rotated. At this time, the second embedded groove wraps one side of the first connecting tube. As the second connecting tube rotates continuously, the internal thread and the external thread engage with each other, and the first connecting tube and the second connecting tube also begin to connect with each other. At this time, the second embedded groove is connected to the second rubber pad, and the connecting groove is also connected to the first rubber pad. The arrangement of the first rubber pad and the second rubber pad can block the escape of airflow, which is beneficial to insert the first connecting tube into the second embedded groove in the second connecting tube, and make the connecting tubes tightly connected by the arrangement of the thread, and then prevent a small amount of gas from leaking out through the rubber pad, which can ensure that the heat is transferred more efficiently in the pipeline, thereby improving the thermal efficiency of the entire device.

[0013] 2. When heat energy is transmitted to the inner tank through the second transmission pipe to heat the water, the utility model can provide a good thermal insulation effect for the inner tank when in use by arranging the polyurethane foam filling layer and the rock wool filling layer, thereby solving the problem of poor thermal insulation performance of the inner tank when in use. The aluminum silicate thermal insulation layer is provided with advantages such as high temperature resistance, low thermal conductivity, light weight, good stability, and good electrical insulation, which can protect the temperature of the inner tank while also improving the insulation capacity of the equipment, thereby reducing energy waste, improving energy utilization efficiency, and maintaining the temperature inside the inner tank stable, thereby reducing energy loss caused by water temperature fluctuations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the internal structure of the equipment box of the utility model.

[0016] Figure 3 This is a schematic diagram of the structure of the air compressor of the utility model.

[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the connecting pipe of the utility model.

[0018] Figure 5 It is a schematic diagram of the water tank structure of the utility model.

[0019] Figure 6 This is a schematic diagram of the insulation layer structure of the utility model.

[0020] The accompanying drawings are marked as follows:

[0021] 1. Equipment box; 101. Controller; 102. Display screen; 2. Air compressor; 201. Exhaust port; 202. First transmission pipe; 203. Transfer device; 204. Transmission pump; 205. Second transmission pipe; 3. First connecting pipe; 301. First rubber pad; 302. First flow port; 303. First embedded groove; 304. External thread; 305. Second rubber pad; 4. Second connecting pipe; 401. Connecting groove; 402. Built-in block; 403. Internal thread; 404. Second embedded groove; 405. Third connecting pipe; 5. PC plastic layer; 501. Rock wool filling layer; 502. Polyurethane foam filling layer; 503. Aluminum silicate insulation layer; 504. Inner tank; 505. Water intake. DETAILED DESCRIPTION

[0022] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The screw extruder waste heat recovery device involved in the present invention is not limited to the various structures recorded in the following embodiments. All other implementations obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0023] Reference Figure 1-6 The utility model provides a waste heat recycling device for a screw extruder, comprising an equipment box 1, a controller 101 is fixedly connected to the top of the front of the equipment box 1, a display screen 102 is fixedly connected to the front of the controller 101, an air compressor 2 is fixedly connected to the inner surface of the equipment box 1, a first connecting pipe 3 is fixedly connected to one side of the air compressor 2, a second connecting pipe 4 is movably connected to one side of the outer surface of the first connecting pipe 3, a PC plastic layer 5 is movably connected to the other side of the equipment box 1, and a second transmission pipe 205 is movably connected to one side of the PC plastic layer 5.

[0024] In a preferred embodiment, an exhaust port 201 is provided at the top of the air compressor 2, a first transmission pipe 202 is fixedly connected to the top of the exhaust port 201, a transfer device 203 is fixedly connected to the top of the first transmission pipe 202, a transmission pump 204 is fixedly connected to the other side of the transfer device 203, a second transmission pipe 205 is fixedly connected to the other side of the transmission pump 204, and an inner tank 504 is fixedly connected to the other side of the second transmission pipe 205.

[0025] In a preferred embodiment, a first rubber pad 301 is fixedly connected to the other side of the outer surface of the first connecting tube 3, a first flow port 302 is provided on the inner surface of the first connecting tube 3, a first embedded groove 303 is provided on one side of the first connecting tube 3, an external thread 304 is provided on the top of the first embedded groove 303, and a second rubber pad 305 is movably connected to the other side of the first embedded groove 303.

[0026] In a preferred embodiment, one side of the second connecting tube 4 is fixedly connected to the third connecting tube 405, the outer surface of the third connecting tube 405 is movably connected to the equipment box 1, a connecting groove 401 is provided on the other side of the second connecting tube 4, a built-in block 402 is fixedly connected to the middle of the inner surface of the second connecting tube 4, an internal thread 403 is provided on the inner surface of the built-in block 402, and a second embedded groove 404 is provided between the inner surface of the second connecting tube 4 and the outer surface of the built-in block 402.

[0027] In a preferred embodiment, the inner surface of the connecting groove 401 is movably connected to the first rubber pad 301, the outer surface of the built-in block 402 is movably connected to the first embedded groove 303, the internal thread 403 and the external thread 304 are adapted to each other, and the inner surface of the second embedded groove 404 is movably connected to one side of the outer surface of the first connecting pipe 3.

[0028] In a preferred embodiment, the inner surface of the PC plastic layer 5 is fixedly connected to a rock wool filling layer 501, the inner surface of the rock wool filling layer 501 is fixedly connected to a polyurethane foam filling layer 502, the inner surface of the polyurethane foam filling layer 502 is movably connected to an aluminum silicate insulation layer 503, the inner surface of the aluminum silicate insulation layer 503 is fixedly connected to an inner liner 504, and the top of the inner liner 504 is movably connected to a water intake port 505.

[0029] The working principle of the utility model is as follows: before the temperature emitted by the surface of the screw extruder needs to be reused when the equipment is used, the second connecting tube 4 is aligned with the opening of the first connecting tube 3 and moved toward it. At this time, the second connecting tube 4 is inserted into the first connecting tube 3 after the built-in block 402 is aligned with the first embedded groove 303. Then the second connecting tube 4 starts to rotate. At this time, the second embedded groove 404 wraps one side of the first connecting tube 3. As the second connecting tube 4 continues to rotate, the internal thread 403 and the external thread 304 engage with each other, and the first connecting tube 3 and the second connecting tube 4 also begin to connect with each other. At this time, the second embedded groove 404 is connected to the second rubber pad 305, and the connecting groove 401 is also connected to the first rubber pad 301. The arrangement of the first rubber pad 301 and the second rubber pad 305 can block the escape of airflow, which is beneficial to insert the first connecting tube 3 into the second embedded groove 40 in the second connecting tube 4. 4. By setting the thread to make the connecting pipes tightly connected, and then preventing a small amount of gas from leaking out through the rubber pad, it can be ensured that the heat is transferred more efficiently in the pipeline, thereby improving the thermal efficiency of the entire device; and when the heat energy is transmitted to the inner tank 504 through the second transmission pipe 205 to heat the water, by setting the polyurethane foam filling layer 502 and the rock wool filling layer 501, the inner tank 504 can be well insulated when in use, solving the problem of poor thermal insulation performance of the inner tank 504 when in use. The aluminum silicate insulation layer 503 can be set through its advantages of high temperature resistance, low thermal conductivity, light weight, good stability, good electrical insulation, etc., while protecting the temperature of the inner tank 504, it also improves the insulation capacity of the equipment, which is conducive to reducing energy waste and improving energy utilization efficiency. At the same time, the temperature in the inner tank 504 is kept stable, thereby reducing energy loss caused by water temperature fluctuations.

Claims

1. A device for recycling waste heat from a screw extruder, comprising a device box (1), Features: The top of the front of the equipment box (1) is fixedly connected to a controller (101), the front of the controller (101) is fixedly connected to a display screen (102), the inner surface of the equipment box (1) is fixedly connected to an air compressor (2), one side of the air compressor (2) is fixedly connected to a first connecting pipe (3), one side of the outer surface of the first connecting pipe (3) is movably connected to a second connecting pipe (4), the other side of the equipment box (1) is movably connected to a PC plastic layer (5), and one side of the PC plastic layer (5) is movably connected to a second transmission pipe (205).

2. A screw extruder waste heat recycling device according to claim 1, Features: The top of the air compressor (2) is provided with an exhaust port (201), the top of the exhaust port (201) is fixedly connected to a first transmission pipe (202), the top of the first transmission pipe (202) is fixedly connected to a transfer device (203), the other side of the transfer device (203) is fixedly connected to a transmission pump (204), the other side of the transmission pump (204) is fixedly connected to a second transmission pipe (205), and the other side of the second transmission pipe (205) is fixedly connected to an inner tank (504).

3. A screw extruder waste heat recycling device according to claim 1, Features: A first rubber pad (301) is fixedly connected to the other side of the outer surface of the first connecting tube (3), a first flow port (302) is provided on the inner surface of the first connecting tube (3), a first embedded groove (303) is provided on one side of the first connecting tube (3), an external thread (304) is provided on the top of the first embedded groove (303), and a second rubber pad (305) is movably connected to the other side of the first embedded groove (303).

4. A screw extruder waste heat recycling device according to claim 1, Features: One side of the second connecting tube (4) is fixedly connected to the third connecting tube (405), the outer surface of the third connecting tube (405) is movably connected to the equipment box (1), the other side of the second connecting tube (4) is provided with a connecting groove (401), the middle part of the inner surface of the second connecting tube (4) is fixedly connected to a built-in block (402), the inner surface of the built-in block (402) is provided with an internal thread (403), and a second embedded groove (404) is provided between the inner surface of the second connecting tube (4) and the outer surface of the built-in block (402).

5. A device for recycling waste heat from a screw extruder according to claim 4, Features: The inner surface of the connecting groove (401) is movably connected to the first rubber pad (301), the outer surface of the built-in block (402) is movably connected to the first embedded groove (303), the inner thread (403) and the outer thread (304) are adapted to each other, and the inner surface of the second embedded groove (404) is movably connected to one side of the outer surface of the first connecting pipe (3).

6. A device for recycling waste heat from a screw extruder according to claim 1, Features: The inner surface of the PC plastic layer (5) is fixedly connected to a rock wool filling layer (501), the inner surface of the rock wool filling layer (501) is fixedly connected to a polyurethane foam filling layer (502), the inner surface of the polyurethane foam filling layer (502) is movably connected to an aluminum silicate insulation layer (503), the inner surface of the aluminum silicate insulation layer (503) is fixedly connected to an inner liner (504), and the top of the inner liner (504) is movably connected to a water intake port (505).