Film laminating machine with anti-bubbling function

Abstract

The utility model relates to the technical field of hollow glass film laminating, in particular to a film laminating machine with an anti-bubbling function, which comprises a transmission mechanism, the outer walls of the left and right sides of the transmission mechanism are inserted into the inner walls of the left and right sides of a support base, a sliding groove frame is welded on one side of the top of the support base, and a spraying mechanism is arranged at the top of the sliding groove frame. The top wall of the sliding groove frame is in threaded connection with a brushing mechanism, a supporting plate is welded to the side, close to the sliding groove frame, of the top of the supporting base, an air box is arranged at the top end of the supporting plate, and a supporting frame is welded to the side, away from the sliding groove frame, of the top of the supporting base. According to the improved film laminating machine, dust, greasy dirt and other impurities attached to the surface of glass can be wiped away through the spraying mechanism, the cleaning and brushing mechanism and the air bellow, air drying is conducted, film laminating is facilitated, falling off or damage is not likely to happen, a pushing and scraping plate in the bulldozing mechanism can be started to be attached to the surface of the hollow glass, and bulldozing operation is conducted on the hollow glass, so that bubbling is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of hollow glass laminating, in particular to a laminating machine with an anti-bubbling function. Background Art

[0002] Insulating glass is a new type of building material that is good at heat insulation, sound insulation, beautiful and practical, and can reduce the weight of buildings. It is made of two (or three) pieces of glass, using a high-strength and high-airtightness composite adhesive to bond the glass sheets to an aluminum alloy frame containing a desiccant to produce high-efficiency sound insulation and heat insulation glass. Insulating glass has many properties that are superior to ordinary double-layer glass, so it has been recognized by countries around the world. Insulating glass is a glass product that evenly separates two or more pieces of glass with effective support and seals them around the perimeter to form a dry gas space between the glass layers.

[0003] The purpose of insulating glass coating is to protect the internal structure of the glass, improve the thermal insulation performance of the glass, and reduce energy consumption. During the coating process, a transparent film will be attached to the surface of the glass, which can block solar radiation and ultraviolet rays, thereby reducing indoor heat loss and achieving the purpose of energy saving. In addition, insulating glass coating can also improve the sound insulation effect of the glass and reduce the interference of external noise. Therefore, insulating glass coating is a common glass processing technology, which is widely used in the fields of building doors and windows.

[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. During the production process of hollow glass, a lot of impurities such as dust and oil will adhere to its surface, which needs to be manually wiped clean before lamination, otherwise the lamination will fail, which is very troublesome; 2. When the hollow glass is laminating, the adhesion between the film surface and the glass surface is often not flat, and bubbles will occur, thereby affecting the lamination quality. Utility Model Content

[0005] The purpose of the utility model is to provide a laminating machine with an anti-bubbling function to solve the problem that during the production process of the hollow glass mentioned in the above background technology, a lot of impurities such as dust and oil will adhere to its surface, and it needs to be wiped clean manually before laminating, otherwise it will lead to laminating failure, which is very troublesome. Moreover, when the hollow glass is laminating, the adhesion between the film surface and the glass surface is often not flush, and bubbling occurs, thereby affecting the laminating quality problem. To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a laminating machine with anti-bubbling function comprises a transmission mechanism, the left and right outer walls of the transmission mechanism are plugged into the left and right inner walls of a supporting base, a slide frame is welded on one side of the top of the supporting base, a spray mechanism is provided on the top of the slide frame, a cleaning mechanism is threadedly connected to the top wall of the slide frame, a support plate is welded on the side of the top of the supporting base close to the slide frame, a bellows is provided on the top of the support plate, a support frame is welded on the side of the top of the supporting base away from the slide frame, a flattening mechanism is slidably connected to the left and right sides of the top of the supporting frame, a film roller is rotatably connected to the front inner wall of the supporting frame, a coating roller is rotatably connected to the rear inner wall of the supporting frame, and a driving motor is plugged into one end of the coating roller.

[0006] Further preferably, the transmission mechanism is composed of a transmission main shaft, a transmission slave shaft, a belt and a rotating motor, wherein the transmission main shaft and the transmission slave shaft are respectively rotatably connected to the two ends of the inner wall of the support base, and a belt is also sleeved on the outer wall of the shaft body of the transmission main shaft and the transmission slave shaft, and a rotating motor is also plugged into one end of the transmission main shaft.

[0007] Further preferably, the spray mechanism is composed of a water tank, a water outlet pipe, a water inlet pipe, a diversion pipe and a spray head, wherein the water tank is arranged at the top of the slide frame, the water inlet pipe is inserted in the center of the top of the water tank, and the water outlet pipe is inserted in the center of the bottom, and a plurality of diversion pipes are also inserted at the bottom end of the water outlet pipe, and a spray head is also provided at the bottom end of the diversion pipe.

[0008] Further preferably, the cleaning mechanism is composed of a telescopic rod, a connecting rotating rod and a sponge roller, wherein the top end of the telescopic rod is threadedly connected to the top wall of the slide groove frame, and the bottom end is sleeved with the connecting rotating rod, and the sponge roller is also rotatably connected to the outer wall of the rod body of the connecting rotating rod.

[0009] Further preferably, the bellows is composed of a box body, a fan, and a metal partition, wherein the box body is welded to the top end of the support plate, and the fan is clamped in the middle of the top wall, and a metal partition is embedded in the center of the bottom of the box body.

[0010] Further preferably, the push-flattening mechanism is composed of a hydraulic cylinder, a hydraulic push rod, a push-scraper plate, a U-shaped connecting rod and a connecting slide, wherein the hydraulic cylinder is arranged on the top rear side of the support frame, and its driving end is inserted into the opposite side outer wall of the U-shaped connecting rod, and connecting slides are welded to the bottom ends of the left and right sides of the U-shaped connecting rod, and a hydraulic push rod is also threadedly connected to the bottom end of the connecting slide, and a push-scraper plate is also inserted into the driving end of the hydraulic push rod.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] In the utility model, the water valve is opened, so that the water inside the storage tank flows into the diversion pipe and the spray head in sequence along the water outlet pipe, and is sprayed on the surface of the insulating glass located directly below it from the spray hole opened at the bottom of the spray head. At the same time, the telescopic rod is started to push the connecting rotating rod and the sponge roller to descend together until the sponge roller contacts the glass surface. During this period, the sponge roller will roll in contact with the surface of the glass, and then the sponge roller can wipe off the dust, oil and other impurities attached to the glass surface under the joint action of the spray mechanism, and then the insulating glass is transmitted to the bottom of the bellows, and the fan is started to air-dry the surface of the insulating glass, so as to facilitate the subsequent coating operation.

[0013] In the utility model, the driving motor is started, so that the output end of the motor starts to rotate and drives the film coating roller plugged therewith to start rotating. At this time, the film coating roller will reel up the film attached to the outer wall of the film roller, and the insulating glass will move forward synchronously under the drive of the belt. At this time, the operator can start the hydraulic push rod, so that the driving end of the push scraper plate is pushed downward until the push scraper plate contacts the surface of the glass. At the same time, the hydraulic cylinder is started to retract the driving end of the push scraper plate in the opposite direction, thereby driving the U-shaped connecting rod and the connecting slide seat plugged therewith, so that the connecting slide seat drives the push scraper plate of the hydraulic push rod screwed at its bottom end to fit the surface of the insulating glass, fit the film surface tightly to the surface of the glass, and perform a smoothing operation on it, thereby avoiding bubbling. The surface of the push scraper plate is bonded to the silicone layer, which can reduce its pressure on the glass surface and avoid the glass from being cracked. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the bellows structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the spray mechanism of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the push-flattening mechanism of the utility model;

[0018] Figure 5 It is a schematic diagram of the transmission mechanism structure of the utility model.

[0019] In the figure: 1. transmission mechanism; 101. transmission main shaft; 102. transmission slave shaft; 103. belt; 104. rotating motor; 2. support base; 3. slide frame; 4. spray mechanism; 401. water storage tank; 402. water outlet pipe; 403. water inlet pipe; 404. diversion pipe; 405. spray head; 5. cleaning mechanism; 501. telescopic rod; 502. connecting rotating rod; 503. sponge roller; 6. support plate; 7. bellows; 701. box body; 702. fan; 703. metal partition; 8. support frame; 9. push-flattening mechanism; 901. hydraulic cylinder; 902. hydraulic push rod; 903. push scraper; 904. U-shaped connecting rod; 905. connecting slide; 10. film roller; 11. coating roller; 12. driving motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figures 1 to 5 The utility model provides a technical solution: a laminating machine with anti-bubbling function, including a transmission mechanism 1, the left and right outer walls of the transmission mechanism 1 are plugged into the left and right inner walls of a supporting base 2, a slide frame 3 is welded on one side of the top of the supporting base 2, a spray mechanism 4 is arranged on the top of the slide frame 3, a cleaning mechanism 5 is threadedly connected to the top wall of the slide frame 3, a support plate 6 is welded on the side of the top of the supporting base 2 close to the slide frame 3, a bellows 7 is arranged on the top of the supporting plate 6, a support frame 8 is welded on the side of the top of the supporting base 2 away from the slide frame 3, a flattening mechanism 9 is slidably connected to the left and right sides of the top of the supporting frame 8, a film roller 10 is rotatably connected to the inner wall of the front side of the supporting frame 8, a coating roller 11 is rotatably connected to the inner wall of the rear side of the supporting frame 8, and a driving motor 12 is plugged into one end of the coating roller 11.

[0022] In this embodiment, Figure 1 and Figure 5As shown, the transmission mechanism 1 is composed of a transmission main shaft 101, a transmission slave shaft 102, a belt 103 and a rotating motor 104, wherein the transmission main shaft 101 and the transmission slave shaft 102 are respectively rotatably connected to the two ends of the inner wall of the support base 2, and the belt 103 is also sleeved on the outer wall of the shaft of the transmission main shaft 101 and the transmission slave shaft 102, and the rotating motor 104 is also plugged into one end of the transmission main shaft 101; it should be noted that the operator can first start the rotating motor 104 to make its output end start to rotate and drive The transmission main shaft 101 plugged therein rotates synchronously. At this time, the belt 103 sleeved on the outer wall of the transmission main shaft 101 and the transmission slave shaft 102 can drive the transmission slave shaft 102 to start rotating while the transmission main shaft 101 rotates, so that the insulating glass placed on the top of the belt 103 can move forward along the belt 103 rotating around the axis, and is transmitted to each mechanism in turn through the transmission mechanism 1 to complete the final coating operation. The whole process is automatic, and manual participation is not required, which improves the efficiency of coating.

[0023] In this embodiment, Figure 1 and Figure 3 As shown, the spray mechanism 4 is composed of a water tank 401, a water outlet pipe 402, a water inlet pipe 403, a diverter pipe 404 and a spray head 405, wherein the water tank 401 is arranged at the top of the chute frame 3, and the water inlet pipe 403 is plugged into the center of the top of the water tank 401, and the water outlet pipe 402 is plugged into the center of the bottom, and a plurality of diverter pipes 404 are also plugged into the bottom end of the water outlet pipe 402, and a spray head 405 is also provided at the bottom end of the diverter pipe 404; it should be noted that when the uncoated insulating glass is transmitted to the bottom of the spray mechanism 4 through the transmission mechanism 1, the operator at this time can timely open the outer wall of the water outlet pipe 402 to prevent the spray head 405 from leaking. The installed water valve makes the water storage tank 401 and the water outlet pipe 402 communicate with each other, so that the clean water inside the water storage tank 401 can flow into the diverter pipe 404 along the water outlet pipe 402, and then flow into the spray head 405 along the diverter pipe 404, and then spray out from the spray hole opened at the bottom of the spray head 405, and directly fall on the surface of the hollow glass located just below the spray head 405 at this time. At the same time, the operator starts the cleaning mechanism 5 again. While the clean water is sprayed to the glass surface, the cleaning mechanism 5 is used to clean the surface to remove impurities such as dust and oil on the glass surface, which can make the coating more firm and reliable and not easy to fall off or be damaged.

[0024] In this embodiment, Figure 1 and Figure 3As shown, the cleaning mechanism 5 is provided with a telescopic rod 501, a connecting rotating rod 502 and a sponge roller 503, wherein the top end of the telescopic rod 501 is threadedly connected to the top wall of the slide frame 3, and the bottom end thereof is sleeved with the connecting rotating rod 502, and at the same time, the outer wall of the connecting rotating rod 502 is also rotatably connected with the sponge roller 503; it should be noted that when the operator transmits the uncoated insulating glass to the bottom of the spray mechanism 4 through the transmission mechanism 1, the operator can first open the water valve at this time, so that the water inside the water storage tank 401 flows into the diverter pipe 404 and the spray head 405 in turn along the water outlet pipe 402, and is sprayed on the position from the spray hole opened at the bottom of the spray head 405. At the same time, the operator can simultaneously start the telescopic rods 501 arranged on the left and right sides, so that the driving ends thereof begin to extend downward and push the connecting rotating rod 502 and the sponge roller 503 connected thereto to descend together, until the sponge roller 503 contacts the glass surface. At this time, the belt 103 is still conveying the insulating glass forward. Therefore, during this period, the surface of the glass can move in contact with the surface of the sponge roller 503, thereby pushing the sponge roller 503 to rotate around the connecting rotating rod 502, so that the sponge roller 503 can wipe off the dust, oil stains and other impurities attached to the glass surface under the joint action of the spray mechanism 4.

[0025] In this embodiment, Figure 1 and Figure 2 As shown, the bellows 7 is composed of a box body 701, a fan 702, and a metal partition 703, wherein the box body 701 is welded to the top of the support plate 6, and the fan 702 is also clamped in the middle of the top wall, and the metal partition 703 is also embedded in the center of the bottom of the box body 701; it should be noted that after the hollow glass is cleaned and wiped by the spray mechanism 4 and the brushing mechanism 5, some water stains will still remain on its surface, so the transmission mechanism 1 will continue to transmit the hollow glass to the bottom of the bellows 7. At this time, the operator can start the fan 702 clamped on the top wall of the box body 701 to make its blades start to rotate, thereby generating airflow, and driving the surrounding airflow downward to the surface of the hollow glass for air drying, so as to accelerate the evaporation of water stains remaining on the glass surface, and then restore the surface of the hollow glass to dryness, which is convenient for the subsequent coating operation.

[0026] In this embodiment, Figure 1 and Figure 4As shown, the push-flattening mechanism 9 is composed of a hydraulic cylinder 901, a hydraulic push rod 902, a push scraper 903, a U-shaped connecting rod 904 and a connecting slide 905, wherein the hydraulic cylinder 901 is arranged on the top rear side of the support frame 8, and its driving end is plugged into the opposite side outer wall of the U-shaped connecting rod 904, and connecting slides 905 are welded on the left and right bottom ends of the U-shaped connecting rod 904, and the hydraulic push rod 902 is also threadedly connected to the bottom end of the connecting slide 905, and the push scraper 903 is also plugged into the driving end of the hydraulic push rod 902; it should be noted that before performing the coating operation, the operator needs to pull out the film attached to the surface of the film roller 10, and adhere one end of it to the lower end of the coating roller 11, and then transport the hollow glass that has been cleaned, air-dried, etc. to the film roller 10, and at the same time, the operator can start the drive motor 12 to make its output end start to rotate and bring The film coating roller 11 connected thereto starts to rotate. At this time, the film coating roller 11 will reel up the film attached to the outer wall of the film roller 10, and the insulating glass will move forward synchronously under the drive of the belt 103. At this time, the operator can start the hydraulic push rod 902 to make its driving end push the scraper plate 903 downward until the scraper plate 903 contacts the surface of the glass. At the same time, the hydraulic cylinder 901 is started to retract its driving end in the opposite direction, thereby driving the U-shaped connecting rod 904 and the connecting slide 905 connected thereto, so that the connecting slide 905 drives the scraper plate 903 of the hydraulic push rod 902 screwed at its bottom end to fit the surface of the insulating glass, fit the film surface tightly to the surface of the glass, and smooth it, thereby avoiding bubbling. The surface of the scraper plate 903 is bonded to the silicone layer, which can reduce its pressure on the glass surface and avoid the glass from being cracked.

[0027] The use method and advantages of the utility model: When the laminating machine with anti-bubbling function is used, the working process is as follows:

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, the film attached to the surface of the film roller 10 is pulled out, and one end of the film roller 10 is adhered to the lower end of the coating roller 11, and then the rotating motor 104 is started to drive the transmission main shaft 101 and the transmission slave shaft 102 to rotate together, so that the insulating glass placed on the top of the belt 103 can move forward along the belt 103 rotating around the axis, and the uncoated insulating glass will be first transmitted to the bottom of the spray mechanism 4. At this time, the operator can first open the water valve to allow the water inside the water storage tank 401 to flow into the diversion pipe 404 and the spray head 405 in sequence along the outlet pipe 402, and spray from the spray hole at the bottom of the spray head 405 on the surface of the insulating glass located directly below it. At the same time, the telescopic rod 501 is started again to push the connecting rod 502 and the sponge roller 503 to descend together until the sponge roller 503 contacts the glass surface. At this time, the rolling sponge roller 503 can remove dust, The insulating glass is then transported to the film roller 10. At this time, the operator starts the drive motor 12 to drive the coating roller 11 to start winding up the film attached to the outer wall of the film roller 10, and the insulating glass is synchronously moved forward under the drive of the belt 103. At this time, the operator can start the hydraulic push rod 902 to push the scraper plate 903 to contact the surface of the glass, and start the hydraulic cylinder 901 to drive the connecting slide 905 to slide in the reverse direction, so that the hydraulic push rod 902 and the scraper plate 903 screwed at the bottom end of the connecting slide 905 can fit the surface of the insulating glass, and fit the film surface tightly to the surface of the glass, and smooth it, thereby avoiding bubbling.

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A laminating machine with an anti-bubbling function, comprising a transmission mechanism (1), Features: The left and right outer walls of the transmission mechanism (1) are plugged into the left and right inner walls of the support base (2); a slide frame (3) is welded to one side of the top of the support base (2); a spray mechanism (4) is provided on the top of the slide frame (3); a cleaning mechanism (5) is threadedly connected to the top wall of the slide frame (3); a support plate (6) is welded to the side of the top of the support base (2) close to the slide frame (3); a bellows (7) is provided on the top of the support plate (6); a support frame (8) is welded to the side of the top of the support base (2) away from the slide frame (3); a flattening mechanism (9) is slidably connected to the left and right sides of the top of the support frame (8); a film roller (10) is rotatably connected to the front inner wall of the support frame (8); a coating roller (11) is rotatably connected to the rear inner wall of the support frame (8); a driving motor (12) is plugged into one end of the coating roller (11).

2. The laminating machine with anti-bubbling function according to claim 1, Features: The transmission mechanism (1) is composed of a transmission main shaft (101), a transmission slave shaft (102), a belt (103) and a rotating motor (104), wherein the transmission main shaft (101) and the transmission slave shaft (102) are respectively rotatably connected to the two ends of the inner wall of the support base (2), and the belt (103) is sleeved on the outer wall of the shaft bodies of the transmission main shaft (101) and the transmission slave shaft (102), and the rotating motor (104) is also plugged into one end of the transmission main shaft (101).

3. The laminating machine with anti-bubbling function according to claim 1, Features: The spray mechanism (4) is composed of a water storage tank (401), a water outlet pipe (402), a water inlet pipe (403), a diverter pipe (404) and a spray head (405), wherein the water storage tank (401) is arranged at the top of the chute frame (3), the water inlet pipe (403) is plugged into the center of the top of the water storage tank (401), and the water outlet pipe (402) is plugged into the center of the bottom, and a plurality of diverter pipes (404) are also plugged into the bottom end of the water outlet pipe (402), and a spray head (405) is also provided at the bottom end of the diverter pipe (404).

4. The laminating machine with anti-bubbling function according to claim 1, Features: The cleaning mechanism (5) is composed of a telescopic rod (501), a connecting rotating rod (502) and a sponge roller (503), wherein the top end of the telescopic rod (501) is threadedly connected to the top wall of the slide groove frame (3), and the bottom end is sleeved with the connecting rotating rod (502), and the sponge roller (503) is also rotatably connected to the outer wall of the rod body of the connecting rotating rod (502).

5. The laminating machine with anti-bubbling function according to claim 1, Features: The bellows (7) is composed of a box body (701), a fan (702), and a metal partition (703), wherein the box body (701) is welded to the top end of the support plate (6), and the fan (702) is clamped in the middle of the top wall, and the metal partition (703) is embedded in the center of the bottom of the box body (701).

6. The laminating machine with anti-bubbling function according to claim 1, Features: The push-flattening mechanism (9) is composed of a hydraulic cylinder (901), a hydraulic push rod (902), a push-scraping plate (903), a U-shaped connecting rod (904) and a connecting slide (905), wherein the hydraulic cylinder (901) is arranged at the top rear side of the support frame (8), and its driving end is plugged into the opposite side outer wall of the U-shaped connecting rod (904), and the connecting slide (905) is welded to the bottom ends of the left and right sides of the U-shaped connecting rod (904), and the hydraulic push rod (902) is also threadedly connected to the bottom end of the connecting slide (905), and the push-scraping plate (903) is also plugged into the driving end of the hydraulic push rod (902).

Images