Feeding burning-connecting device for burning-connecting processing of polymer composite pipe

By designing a feeding and firing device for polymer composite pipes, using screw conveying and heat melting structures, the problem of difficult to control the feeding state of the material is solved, and stable and uniform firing quality and efficiency are achieved, which is suitable for continuous processing. , improves the quality and practicality of the lining.

CN222201750UActive Publication Date: 2024-12-20HUBEI SHIJI WEIYE ANTICORROSION TECH CO LTD
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Patent Information

Application Number
CN202420141031.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-20
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

In the firing processing of traditional polymer composite pipes, the feeding state of the material is difficult to control, resulting in uneven processing quality, and there are differences in thermal conductivity of the heated metal pipes, making it difficult to control the firing quality.

Method used

A feeding and firing device including a chassis structure, sliding track, support frame, storage box, spiral conveying rod, thermal melting structure and material quantity reminder device was designed. The feeding is stably loaded through spiral conveying, and the storage is continuously agitated to avoid Agglomerate and quickly melt the inner wall of the metal tube when discharged to achieve flexible adjustment and stable and uniform firing.

Benefits of technology

It realizes the stable loading volume of spiral conveying, flexibly adjusts the change of material volume, avoids blockage, improves the scoring quality and efficiency, and has a stable and uniform processing quality, which is suitable for continuous processing, and enhances the quality and practicality of the scoring of the inner lining.

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Abstract

The feeding burning-connecting device for burning-connecting processing of the polymer composite pipe comprises a bottom frame structure, sliding rails are symmetrically arranged on the bottom frame structure, a supporting frame and a limiting groove which are matched with the sliding rails are arranged on the sliding rails, a material storage box is arranged at the top of the supporting frame, and a discharging pipe is arranged at the bottom of the material storage box. A plurality of sets of pulleys matched with the sliding rails and a limiting connecting plate matched with the limiting groove are arranged at the bottom of the supporting frame, a hot melting structure matched with the discharging pipe is arranged on the limiting connecting plate, and a linkage conveying structure and a material quantity reminding device are arranged on the material storage box. By the adoption of the structure, the feeding amount is stable through spiral conveying, the material amount change is flexibly controlled and adjusted, and stored materials are continuously stirred during conveying to avoid caking and blocking; rapid hot melting is achieved while discharging and filling of high polymer materials are conducted, the burning-connecting position of the inner wall of the metal pipe can be preheated, the burning-connecting quality and efficiency are improved, and the machining quality is stable and uniform; the device is flexible and stable in overall front-back adjustment, is suitable for continuous processing and one-time forming, and further improves the quality of lining burning connection.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel-lined polymer pipe production equipment, in particular to a feeding and sintering device used for sintering processing of polymer composite pipes. Background Art

[0002] Polymer composite pipes are also called steel-lined polymer material pipes. They are composite pipes made of multiple layers of materials. Generally, polymer material pipes are attached to the inner wall of metal pipes, so that the composite pipes have both the strength of metal pipes and various excellent properties of composite pipes, which are mainly reflected in stable chemical properties such as strong acid and alkali resistance, corrosion resistance, and aging resistance. There are generally two traditional processing methods. One is to prefabricate polymer material pipe fittings, and then install them on the inner wall of the metal pipe for integral sintering; the other is continuous sintering, which heats different positions of the metal pipe, and then adds polymer material to the inner wall in real time, and continues to sinter. Compared with the two processing methods, the latter is easier to intuitively control the sintering quality and flexibly adjust, but the feeding state of polymer materials is not easy to control, and the external heating of the metal pipe will have different thermal conductivity, resulting in uneven control of processing quality, and there are many disadvantages. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a feeding and sintering device for the sintering processing of polymer composite pipes. The spiral conveyor stabilizes the feeding amount, flexibly controls and adjusts the change of the material amount, and continuously stirs the stored material while conveying to avoid caking and blockage. The polymer material is quickly melted while being discharged and filled, and the sintering position of the inner wall of the metal pipe can be preheated, thereby improving the sintering quality and efficiency, and the processing quality is stable and uniform. The overall front and rear adjustment of the device is flexible and stable, which is suitable for continuous processing and one-time molding, further improving the quality of the lining sintering, and has strong practicality.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a feeding and sintering device for sintering processing of polymer composite tubes, including a base frame structure, on which sliding rails are symmetrically arranged, and the sliding rails are provided with a support frame and a limit groove cooperating therewith, a material storage box is provided on the top of the support frame, and a discharge pipe is provided at the bottom of the material storage box, and the bottom of the support frame is provided with multiple groups of pulleys cooperating with the sliding rails and a limit connecting plate cooperating with the limit groove, the limit connecting plate is provided with a hot melt structure cooperating with the discharge pipe, and the material storage box is provided with a linkage conveying structure and a material quantity reminder device.

[0005] In a preferred embodiment, the linkage conveying structure includes a spiral conveying rod arranged in the discharge pipe, the spiral conveying rod is connected to the output end of the motor, the motor is connected to the material storage box through a fixed seat, the output end of the motor is provided with a rotating wheel, the rotating wheel is transmitted through a transmission belt and cooperates with a linkage wheel arranged on a rotating shaft, the rotating shaft is arranged on the material storage box, and a plurality of stirring rods are provided on the part of the rotating shaft located in the material storage box.

[0006] In a preferred embodiment, the hot melt structure includes a gas tank, which is installed on a limiting connecting plate through a mounting seat. The gas outlet end of the gas tank is connected to an air distribution sleeve through a vent pipe, and the air distribution sleeve is arranged on the discharge pipe. The air distribution sleeve is connected to one end of an air supply pipe symmetrically arranged on both sides of the discharge pipe. The air supply pipe is connected to the discharge pipe through a plurality of connecting blocks, and the other end of the air supply pipe is connected to a flamethrower through a universal connector, and an ignition hood is provided on the flamethrower.

[0007] In a preferred solution, the bottom of the support frame is provided with a plurality of groups of ball structures that cooperate with the inner side walls of the sliding track.

[0008] In a preferred solution, the material quantity reminder device includes a material quantity sensor, a prompt light and a buzzer.

[0009] In a preferred solution, the discharge pipe is provided with a reinforcing piece connected to the storage box.

[0010] The feeding and sintering device for sintering of polymer composite tubes provided by the utility model has the following beneficial effects by adopting the above structure:

[0011] (1) The spiral conveyor stabilizes the feeding amount, flexibly controls and adjusts the material amount, and continuously stirs the stored material while conveying to avoid agglomeration and blockage;

[0012] (2) The polymer material can be quickly melted while being discharged and filled, and the inner wall of the metal tube can be preheated to improve the sintering quality and efficiency, and the processing quality is stable and uniform;

[0013] (3) The overall front and rear adjustment of the device is flexible and stable, which is suitable for continuous processing and one-time forming, further improving the quality of lining sintering and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 3 It is a schematic diagram of the chassis structure of the utility model.

[0018] Figure 4 This is a schematic diagram of the support frame structure of the utility model.

[0019] Figure 5 It is a schematic diagram of the linkage conveying structure of the utility model.

[0020] Figure 6It is a schematic diagram of the hot melting structure of the utility model.

[0021] In the figure: base frame structure 1, support frame 2, material storage box 3, hot melt structure 4, sliding track 5, limit groove 6, limit connecting plate 7, pulley 8, ball structure 9, mounting seat 10, discharge pipe 11, reinforcement 12, screw conveying rod 13, motor 14, fixed seat 15, rotating wheel 16, transmission belt 17, linkage wheel 18, rotating shaft 19, stirring rod 20, gas tank 21, ventilation pipe 22, gas distribution sleeve 23, air supply pipe 24, connecting block 25, universal connector 26, flamethrower 27, ignition hood 28, material quantity reminder device 29. DETAILED DESCRIPTION

[0022] like Figure 1-6 In the present invention, a feeding and sintering device for sintering processing of polymer composite tubes includes a base frame structure 1, on which sliding rails 5 are symmetrically arranged, on which the sliding rails 5 are provided a supporting frame 2 and a limiting groove 6 matched therewith, on the top of the supporting frame 2 is provided a material storage box 3, on the bottom of the material storage box 3 is provided a discharge pipe 11, at the bottom of the supporting frame 2 are provided a plurality of groups of pulleys 8 matched with the sliding rails 5 and a limiting connecting plate 7 matched with the limiting groove 6, on the limiting connecting plate 7 is provided a hot melt structure 4 matched with the discharge pipe 11, and on the material storage box 3 is provided a linkage conveying structure and a material quantity reminder device 29.

[0023] In the preferred solution, the linkage conveying structure includes a spiral conveying rod 13 disposed in the discharge pipe 11, the spiral conveying rod 13 is connected to the output end of the motor 14, the motor 14 is connected to the storage box 3 through the fixing seat 15, and the output end of the motor 14 is provided with a rotating wheel 16, the rotating wheel 16 cooperates with the linkage wheel 18 disposed on the rotating shaft 19 through the transmission belt 17, the rotating shaft 19 is disposed on the storage box 3, and the part of the rotating shaft 19 located in the storage box 3 is provided with multiple groups of stirring rods 20. The spiral conveying stabilizes the feeding amount, flexibly controls and adjusts the change of the material amount, and continuously stirs the stored material while conveying to avoid the occurrence of agglomeration and blockage.

[0024] In the preferred solution, the hot melt structure 4 includes a gas tank 21, which is mounted on the limit connecting plate 7 through a mounting seat 10, and the gas outlet end of the gas tank 21 is connected to a gas distribution sleeve 23 through a vent pipe 22, and the gas distribution sleeve 23 is arranged on the discharge pipe 11, and the gas distribution sleeve 23 is connected to one end of a gas supply pipe 24 symmetrically arranged on both sides of the discharge pipe 11, and the gas supply pipe 24 is connected to the discharge pipe 11 through a plurality of connecting blocks 25, and the other end of the gas supply pipe 24 is connected to a flamethrower 27 through a universal connector 26, and an ignition cover 28 is arranged on the flamethrower 27. The polymer material is quickly hot-melted while the discharge is filled, and the inner wall of the metal pipe can also be preheated to improve the sintering quality and efficiency, and the angle adjustment is flexible and the controllability is strong.

[0025] In a preferred solution, the bottom of the support frame 2 is provided with a plurality of groups of ball structures 9 that cooperate with the inner side walls of the sliding track 5. The movement of the support frame 2 is smoother and more convenient for regulation.

[0026] In a preferred embodiment, the material quantity reminder device 29 includes a material quantity sensor, a reminder light and a buzzer. The remaining material reminder avoids interruption of a single sintering process, ensures the continuity of the sintering process, and improves the sintering quality.

[0027] In a preferred solution, the discharge pipe 11 is provided with a reinforcing member 12 connected to the material storage box 3. The stability of the discharge pipe 11 is enhanced to facilitate accurate feeding.

[0028] The method of using the utility model is as follows: before use, determine the amount of polymer material in the storage box 3, then push the support frame 2 until the discharge end of the discharge pipe 11 is located at the starting position of the burning, then adjust the universal connector 26 according to the change in the diameter of the metal pipe, so that the flame output position of the flame-spraying pipe 27 can quickly melt the material and preheat the burning position of the inner wall of the metal pipe, then start the motor 14 and the ignition hood 28, start the burning, and freely adjust the position of the support frame 2 according to the burning process selection, constantly change the burning position, and finally complete the comprehensive burning.

[0029] The beneficial effects of the utility model are as follows: the spiral conveyor stabilizes the feeding amount, flexibly controls and adjusts the change of the material amount, and continuously stirs the stored material while conveying to avoid caking and blockage; the polymer material is quickly melted while being discharged and filled, and the sintering position of the inner wall of the metal pipe can be preheated, thereby improving the sintering quality and efficiency, and the processing quality is stable and uniform; the overall front and rear adjustment of the device is flexible and stable, which is suitable for continuous processing and one-time forming, further improving the quality of the lining sintering, and has strong practicality.

Claims

1. A feeding and sintering device for sintering a polymer composite tube, comprising a base frame structure (1), Features: The base frame structure (1) is symmetrically provided with sliding rails (5), the sliding rails (5) are provided with a supporting frame (2) and a limiting groove (6) matched therewith, the top of the supporting frame (2) is provided with a material storage box (3), the bottom of the material storage box (3) is provided with a discharge pipe (11), the bottom of the supporting frame (2) is provided with a plurality of groups of pulleys (8) matched with the sliding rails (5) and a limiting connecting plate (7) matched with the limiting groove (6), the limiting connecting plate (7) is provided with a hot melt structure (4) matched with the discharge pipe (11), and the material storage box (3) is provided with a linkage conveying structure and a material quantity reminder device (29).

2. The feeding and sintering device for sintering of polymer composite tubes according to claim 1, Features: The linkage conveying structure comprises a spiral conveying rod (13) arranged in the discharge pipe (11), the spiral conveying rod (13) being connected to the output end of a motor (14), the motor (14) being connected to the material storage box (3) via a fixing seat (15), a rotating wheel (16) being provided at the output end of the motor (14), the rotating wheel (16) being driven in cooperation with a linkage wheel (18) arranged on a rotating shaft (19) via a transmission belt (17), the rotating shaft (19) being arranged on the material storage box (3), and a plurality of stirring rods (20) being provided on the portion of the rotating shaft (19) located inside the material storage box (3).

3. The feeding and sintering device for sintering of polymer composite tubes according to claim 1, Features: The hot melt structure (4) comprises a gas tank (21), which is mounted on the limiting connecting plate (7) via a mounting seat (10), the gas outlet end of the gas tank (21) is connected to a gas distribution sleeve (23) via a vent pipe (22), the gas distribution sleeve (23) is arranged on the discharge pipe (11), the gas distribution sleeve (23) is connected to one end of an air supply pipe (24) symmetrically arranged on both sides of the discharge pipe (11), the air supply pipe (24) is connected to the discharge pipe (11) via a plurality of connecting blocks (25), the other end of the air supply pipe (24) is connected to a flamethrower (27) via a universal connector (26), and an ignition hood (28) is provided on the flamethrower (27).

4. The feeding and sintering device for sintering of polymer composite tubes according to claim 1, Features: The bottom of the support frame (2) is provided with a plurality of groups of ball structures (9) that cooperate with the inner side walls of the sliding track (5).

5. The feeding and sintering device for sintering of polymer composite tubes according to claim 1, Features: The material quantity reminder device (29) comprises a material quantity sensor, a reminder light and a buzzer.

6. The feeding and sintering device for sintering of polymer composite tubes according to claim 1, Features: The discharge pipe (11) is provided with a reinforcing piece (12) connected to the material storage box (3).