Full-automatic integrated production equipment

Abstract

The utility model discloses full-automatic integrated production equipment. The full-automatic integrated production equipment comprises a rack, a clamping unit and a cutting unit, conveying rollers are rotationally connected to the left end and the right end in the rack through bearings, the two conveying rollers are in transmission connection through a conveying belt, a motor is arranged at the right end of the front side face of the rack, an output shaft of the motor is fixedly connected with the front end of the conveying roller on the right side, and a three-axis electric sliding table is arranged at the right end of the rack through a portal frame; the clamping unit is arranged at the lower end of the three-axis electric sliding table; the cutting unit is arranged at the left end of the rack; the full-automatic integrated production equipment further comprises a PLC, the PLC is arranged in the machine frame, the input end of the motor and the input end of the three-axis electric sliding table are both electrically connected with the output end of the PLC, the full-automatic integrated production equipment can continuously cut and machine paper boxes, motor driving is free of pollution, meanwhile, machined paper boxes can be stacked, and the production efficiency is improved. The structure is simple and the use convenience is good.

Description

Technical Field

[0001] The utility model relates to the technical field of paper box production, in particular to a fully automatic integrated production device. Background Art

[0002] Paper product packaging is the largest type of packaging industrial product. Carton packaging is largely used to promote and beautify products with its exquisite shape and decoration to improve the competitiveness of products. Since the shape and structural design of the carton are often determined by the shape characteristics of the packaged goods, there are many styles and types, including rectangular, square, polygonal, special-shaped cartons, cylindrical, etc., but the manufacturing process is basically the same. After pasting the box, cutting will be carried out to cut the carton into individual cartons. After cutting, the cartons are generally collected into containers manually and stacked after packing. The cartons are heavier after packing, and the labor burden of the stackers is greater. At the same time, the cutting tool is generally driven by a hydraulic cylinder, and the hydraulic oil is prone to leakage and contamination of the carton, and the convenience of use is poor. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a fully automatic integrated production equipment, which can continuously cut and process cartons, has a pollution-free motor drive, and can stack the processed cartons at the same time. It has a simple structure and is easy to use, and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic integrated production equipment, including a frame, a clamping unit and a cutting unit;

[0005] Frame: The left and right ends of the frame are rotatably connected with conveyor rollers through bearings. The two conveyor rollers are connected through conveyor belt transmission. A motor is provided at the right end of the front side of the frame. The output shaft of the motor is fixedly connected to the front end of the conveyor roller on the right side. A three-axis electric slide is provided at the right end of the frame through a gantry.

[0006] Clamping unit: set at the lower end of the three-axis electric slide;

[0007] Cutting unit: set at the left end of the frame;

[0008] Among them: it also includes a PLC controller, which is arranged inside the frame, the input ends of the motor and the three-axis electric slide are electrically connected to the output ends of the PLC controller, and the input end of the PLC controller is electrically connected to an external power supply, so that the cartons can be cut continuously, the motor drive is pollution-free, and the processed cartons can be stacked at the same time, the structure is simple and the convenience of use is good.

[0009] Furthermore, a symmetrically distributed industrial camera 1 is provided on the left end of the upper side wall of the frame, and a symmetrically distributed industrial camera 2 is provided on the left side of the upper end of the frame. The output ends of industrial camera 1 and industrial camera 2 are electrically connected to the input end of the PLC controller to facilitate the detection of the paper box.

[0010] Furthermore, the clamping unit includes a support seat, a sliding column, a clamping plate and a bidirectional screw rod. The support seat is arranged at the lower end of the three-axis electric slide. The middle part of the support seat is provided with symmetrically distributed sliding columns. Two sliding columns form a group. The front and rear ends of a group of sliding columns are slidably connected with clamping plates. The middle part of the support seat is rotatably connected with a bidirectional screw rod through a bearing. The clamping plates are threadedly connected to the bidirectional screw rod to facilitate the clamping of the carton.

[0011] Furthermore, the clamping unit also includes a servo motor 1 and a bevel gear. The servo motor 1 is arranged at the right end of the support seat. Bevel gears are provided on the output shaft of the servo motor 1 and the outer arc surface of the bidirectional screw rod. The two bevel gears are meshed and connected. The input end of the servo motor 1 is electrically connected to the output end of the PLC controller to facilitate the driving of the bidirectional screw rod.

[0012] Furthermore, the clamping unit also includes a connecting plate, which is rotatably connected to the front and rear ends of the bidirectional screw rod through bearings, the front end of the sliding column is fixedly connected to the front connecting plate, and the rear end of the sliding column is fixedly connected to the rear connecting plate, so that the bidirectional screw rod and the sliding column are connected to improve the structural strength.

[0013] Furthermore, the cutting unit includes a cutter seat, a cutter, a connecting rod 1, a transmission shaft, a connecting shaft, a connecting rod 2 and a driving assembly. The cutter seat is arranged at the left end of the frame, and the cutter is slidably connected to the middle part of the cutter seat. The upper end of the right side wall of the cutter seat is rotatably connected to two connecting rods 1 through bearings, and the lower ends of the connecting rods 1 are respectively rotatably connected to the rotating shafts on the left side of the cutter. The middle part of the upper end of the cutter seat is rotatably connected to the transmission shaft through bearings, and a connecting shaft is provided at the edge of the left end of the transmission shaft. The connecting shaft is rotatably connected to the connecting rod 2 through bearings, and the lower end of the connecting rod 2 is rotatably connected to the circular shaft on the left side of the cutter. The driving assembly is arranged at the upper end of the cutter seat, and the driving assembly is fixedly connected to the right end of the transmission shaft, so that cutting operations can be performed.

[0014] Furthermore, the driving component includes servo motor 2, synchronous pulley 1 and synchronous pulley 2, the servo motor 2 is arranged at the upper end of the cutter seat, the output shaft of the servo motor 2 is provided with synchronous pulley 1, the synchronous pulley 2 is arranged at the right end of the transmission shaft, the synchronous pulley 1 and the synchronous pulley 2 are connected through a synchronous belt drive, the input end of the servo motor 2 is electrically connected to the output end of the PLC controller, the number of teeth of the synchronous pulley 1 is smaller than the number of teeth of the synchronous pulley 2, and the torque can be increased.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the fully automatic integrated production equipment has the following advantages:

[0016] 1. Control the PLC controller, and the servo motor 2 runs. The output shaft of the servo motor 2 drives the synchronous pulley 1. The synchronous pulley 1 drives the synchronous pulley 2 and the transmission shaft to rotate through the synchronous belt. The transmission shaft drives the connecting shaft to rotate synchronously. The axis of the connecting shaft and the transmission shaft do not coincide, and then the connecting shaft will drive the connecting rod 2 to move. The cutter, the connecting rod 1 and the upper end of the cutter seat are in a parallelogram structure. The connecting rod 2 will drive the cutter to move periodically, and the cutter will produce up and down and front and back displacements. When the cutter moves down, it will cut the paper box passing below. The motor can drive the eccentric structure to control the movement of the cutter to achieve continuous cutting. The structure is simple, easy to use and pollution-free.

[0017] 2. The carton will be moved to the bottom of the three-axis electric slide. The servo motor will start to run. The output shaft of the servo motor will drive the bidirectional screw to rotate through the bevel gear. The bidirectional screw will drive the two clamps to slide along the slide column and close to clamp the carton. Then the three-axis electric slide will drive the support seat, slide column, clamp and carton to move horizontally, vertically and longitudinally. The packed cartons can be clamped, transported and stacked, which greatly improves the convenience of carton production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is an enlarged structural diagram of the utility model at A;

[0020] Figure 3 It is a cross-sectional structural schematic diagram of the right side of the utility model;

[0021] Figure 4 This is an enlarged structural diagram of the utility model at B;

[0022] Figure 5 It is a schematic diagram of the enlarged structure of point C of the utility model.

[0023] In the figure: 1 frame, 2 conveyor roller, 3 conveyor belt, 4 motor, 5 PLC controller, 6 three-axis electric slide, 7 clamping unit, 71 support seat, 72 slide column, 73 clamping plate, 74 bidirectional screw, 75 servo motor 1, 76 bevel gear, 77 connecting plate, 8 cutting unit, 81 cutter seat, 82 cutter, 83 connecting rod 1, 84 transmission shaft, 85 connecting shaft, 86 connecting rod 2, 87 driving assembly, 871 servo motor 2, 872 synchronous pulley 1, 873 synchronous pulley 2, 9 industrial camera 1, 10 industrial camera 2. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 ,This embodiment provides a technical solution: a fully automatic integrated production equipment, including a frame 1, a clamping unit 7 and a cutting unit 8;

[0026] Frame 1: The left and right ends of the frame are connected to the conveyor rollers 2 through bearings, connecting the frame 1 to the carton production line. The two conveyor rollers 2 are connected through the conveyor belt 3. The right end of the front side of the frame 1 is provided with a motor 4. The output shaft of the motor 4 is fixedly connected to the front end of the conveyor roller 2 on the right side. The motor 4 drives the conveyor roller 2 on the right side to rotate, and the conveyor roller 2 drives the conveyor belt 3 to operate, and the cut carton is transported to the right. The right end of the frame 1 is provided with a three-axis electric slide 6 through a gantry, and the paper is manually aligned in the middle of the conveyor belt 3. The cartons are sampled and packed. After packing, the cartons are placed on the conveyor belt 3. The cartons are moved to the bottom of the three-axis electric slide 6. The left end of the upper side wall of the frame 1 is provided with a symmetrically distributed industrial camera 1 9, and the left side of the upper end of the frame 1 is provided with a symmetrically distributed industrial camera 2 10. The industrial camera 1 9 takes a picture of the lower surface of the carton through the gap between the cutter seat 81 and the conveyor belt 3, and the industrial camera 2 10 takes a picture of the upper surface of the carton. The output ends of the industrial camera 1 9 and the industrial camera 2 10 are electrically connected to the input end of the PLC controller 5.

[0027] Clamping unit 7: It is arranged at the lower end of the three-axis electric slide 6. The clamping unit 7 includes a support seat 71, a slide column 72, a clamping plate 73 and a bidirectional screw rod 74. The support seat 71 is arranged at the lower end of the three-axis electric slide 6. The middle part of the support seat 71 is provided with symmetrically distributed slide columns 72. Two slide columns 72 form a group. The front and rear ends of a group of slide columns 72 are slidably connected with clamping plates 73. The middle part of the support seat 71 is rotatably connected with a bidirectional screw rod 74 through a bearing. The clamping plates 73 are all threadedly connected to the bidirectional screw rod 74. The clamping unit 7 also includes a servo motor 75 and a bevel gear 76. The servo motor 75 is arranged at the right end of the support seat 71. The output shaft of the servo motor 75 and the outer arc surface of the bidirectional screw rod 74 are provided with bevel gears 76. The two bevel gears 76 are meshed and connected. The input end of the servo motor 75 is electrically The output end of the PLC controller 5 is connected, and the servo motor 75 is running. The output shaft of the servo motor 75 drives the two-way screw 74 to rotate through the bevel gear 76. The two-way screw 74 drives the two clamping plates 73 to slide along the sliding column 72 and close to clamp the carton. The three-axis electric slide 6 drives the support seat 71, the sliding column 72, the clamping plate 73 and the carton to move horizontally, vertically and longitudinally, so as to realize the stacking of the carton, which greatly improves the convenience of carton production. The clamping unit 7 also includes a connecting plate 77, which is rotatably connected to the front and rear ends of the two-way screw 74 through bearings. The front end of the sliding column 72 is fixedly connected to the front connecting plate 77, and the rear end of the sliding column 72 is fixedly connected to the rear connecting plate 77. The connecting plate 77 improves the structural strength of the sliding column 72 and the two-way screw 74.

[0028] Cutting unit 8: arranged at the left end of the frame 1, the cutting unit 8 comprises a cutter seat 81, a cutter 82, a connecting rod 1 83, a transmission shaft 84, a connecting shaft 85, a connecting rod 2 86 and a driving assembly 87. The cutter seat 81 is arranged at the left end of the frame 1, the cutter 82 is slidably connected to the middle of the cutter seat 81, the upper end of the right side wall of the cutter seat 81 is rotatably connected to two connecting rods 1 83 through a bearing, the lower ends of the connecting rods 1 83 are rotatably connected to the rotating shafts on the left side of the cutter 82, and the upper end of the cutter seat 81 is The middle part is rotatably connected with a transmission shaft 84 through a bearing, and a connecting shaft 85 is provided at the edge of the left end of the transmission shaft 84. The connecting shaft 85 is rotatably connected with a second connecting rod 86 through a bearing. The lower end of the second connecting rod 86 is rotatably connected with the circular shaft on the left side of the cutter 82. A driving assembly 87 is arranged at the upper end of the cutter seat 81. The driving assembly 87 is fixedly connected with the right end of the transmission shaft 84. The transmission shaft 84 drives the connecting shaft 85 to rotate synchronously. The axis centers of the connecting shaft 85 and the transmission shaft 84 do not coincide, and thus the connecting shaft 85 will The connecting rod 86 is driven to move, and the cutter 82, the connecting rod 83 and the upper end of the cutter seat 81 are in a parallelogram structure. The connecting rod 86 drives the cutter 82 to move periodically, and the cutter 82 will move up and down and forward and backward, so that when the cutter 82 moves down, it cuts the paper box passing below. The driving component 87 includes a servo motor 871, a synchronous pulley 872 and a synchronous pulley 873. The servo motor 871 is arranged at the upper end of the cutter seat 81, and the servo motor 871 is arranged at the upper end of the cutter seat 81. The output shaft of 71 is provided with a synchronous pulley 1 872, and the synchronous pulley 2 873 is arranged at the right end of the transmission shaft 84. The synchronous pulley 1 872 and the synchronous pulley 2 873 are connected through a synchronous belt transmission. The input end of the servo motor 2 871 is electrically connected to the output end of the PLC controller 5. The servo motor 2 871 runs, and the output shaft of the servo motor 2 871 drives the synchronous pulley 1 872. The synchronous pulley 1 872 drives the synchronous pulley 2 873 and the transmission shaft 84 to rotate through the synchronous belt.

[0029] Among them: it also includes a PLC controller 5, which is arranged inside the frame 1, the input ends of the motor 4 and the three-axis electric slide 6 are electrically connected to the output end of the PLC controller 5, and the input end of the PLC controller 5 is electrically connected to an external power supply. The industrial camera 1 9 and the industrial camera 2 10 transmit photos to the PLC controller 5, and the PLC controller 5 analyzes the photos to realize the detection of the paper box. When unqualified is detected, the motor 4 stops working.

[0030] The working principle of a fully automatic integrated production equipment provided by the utility model is as follows: the frame 1 is connected to the carton production line. When in use, the PLC controller 5 is adjusted to operate the servo motor 871. The output shaft of the servo motor 871 drives the synchronous pulley 872. The synchronous pulley 872 drives the synchronous pulley 873 and the transmission shaft 84 to rotate through the synchronous belt. The transmission shaft 84 drives the connecting shaft 85 to rotate synchronously. The axis of the connecting shaft 85 and the transmission shaft 84 do not coincide, and then the connecting shaft 85 will drive the connecting rod 86 to produce displacement. The cutter 82, the connecting rod 83 and the upper end of the cutter seat 81 are in a parallelogram structure. The connecting rod 86 will drive the cutter 82 to move periodically. The cutter 82 will produce up and down and front and back displacements. Then, when the cutter 82 moves down, it cuts the carton passing below. At the same time, the motor 4 drives the conveying roller 2 on the right to rotate, and the conveying roller 2 drives the conveyor belt 3 to operate to convey the cut carton to the right. The industrial camera 9 passes through the cutter seat 81 takes a picture of the lower surface of the carton through the gap with the conveyor belt 3, and the industrial camera 2 10 takes a picture of the upper surface of the carton. The industrial cameras 1 9 and 2 10 transmit the pictures to the PLC controller 5, and the PLC controller 5 analyzes the pictures to realize the detection of the carton. When unqualified is detected, the motor 4 stops working and waits for the processing personnel to continue to operate after processing, and the cartons are manually sampled and packed in the middle of the conveyor belt 3. After packing, the cartons are placed on the conveyor belt 3, and the cartons will move to the bottom of the three-axis electric slide 6. The servo motor 1 75 is running, and the output shaft of the servo motor 1 75 drives the bidirectional screw 74 to rotate through the bevel gear 76. The bidirectional screw 74 drives the two clamps 73 to slide along the slide column 72 and close to clamp the carton. Then the three-axis electric slide 6 drives the support seat 71, the slide column 72, the clamp 73 and the carton to move horizontally, vertically and longitudinally, so as to realize the stacking of cartons, which greatly improves the convenience of carton production.

[0031] It is worth noting that the motor 4, three-axis electric slide 6, PLC controller 5, servo motor 1 75, servo motor 2 871, industrial camera 1 9 and industrial camera 2 10 disclosed in the above embodiments can be freely configured according to the actual application scenario. The motor 4 can use a gear reduction motor with model TCV28-750, the PLC controller 5 can use a PLC controller with model S7-400, the servo motor 1 75 and servo motor 2 871 can both use servo motors with model 1FK7060-5AF71-1SG0, the industrial camera 1 9 and industrial camera 2 10 can both use industrial cameras with model GN-5040CG300, and the PLC controller 5 controls the motor 4, three-axis electric slide 6, servo motor 1 75, servo motor 2 871, industrial camera 1 9 and industrial camera 2 10 using methods commonly used in the prior art.

[0032] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fully automatic integrated production equipment, characterized in that: It comprises a frame (1), a clamping unit (7) and a cutting unit (8); A frame (1): the left and right ends of the frame are rotatably connected to conveyor rollers (2) via bearings, the two conveyor rollers (2) are connected by a conveyor belt (3), a motor (4) is provided at the right end of the front side of the frame (1), the output shaft of the motor (4) is fixedly connected to the front end of the conveyor roller (2) on the right side, and a three-axis electric slide (6) is provided at the right end of the frame (1) via a gantry. Clamping unit (7): arranged at the lower end of the three-axis electric slide table (6); Cutting unit (8): arranged at the left end of the frame (1); The machine also includes a PLC controller (5), the PLC controller (5) being arranged inside the frame (1), the input ends of the motor (4) and the three-axis electric slide (6) being electrically connected to the output ends of the PLC controller (5), and the input end of the PLC controller (5) being electrically connected to an external power supply.

2. The fully automatic integrated production equipment according to claim 1, characterized in that: A symmetrically distributed industrial camera 1 (9) is provided at the left end of the upper side wall of the frame (1), and a symmetrically distributed industrial camera 2 (10) is provided at the left side of the upper end of the frame (1); the output ends of the industrial camera 1 (9) and the industrial camera 2 (10) are both electrically connected to the input end of the PLC controller (5).

3. The fully automatic integrated production equipment according to claim 1, characterized in that: The clamping unit (7) comprises a support seat (71), a slide column (72), a clamping plate (73) and a bidirectional screw rod (74). The support seat (71) is arranged at the lower end of the three-axis electric slide table (6). The middle part of the support seat (71) is provided with symmetrically distributed slide columns (72). Two slide columns (72) form a group. The front and rear ends of a group of slide columns (72) are slidably connected to the clamping plate (73). The middle part of the support seat (71) is rotatably connected to the bidirectional screw rod (74) through a bearing. The clamping plates (73) are all threadedly connected to the bidirectional screw rod (74).

4. The fully automatic integrated production equipment according to claim 3, characterized in that: The clamping unit (7) further comprises a servo motor (75) and a bevel gear (76). The servo motor (75) is arranged at the right end of the support seat (71). The output shaft of the servo motor (75) and the outer arc surface of the bidirectional lead screw (74) are both provided with a bevel gear (76). The two bevel gears (76) are meshingly connected. The input end of the servo motor (75) is electrically connected to the output end of the PLC controller (5).

5. The fully automatic integrated production equipment according to claim 3, characterized in that: The clamping unit (7) further comprises a connecting plate (77), wherein the connecting plate (77) is rotatably connected to the front and rear ends of the bidirectional screw rod (74) via bearings, the front end of the sliding column (72) is fixedly connected to the front connecting plate (77), and the rear end of the sliding column (72) is fixedly connected to the rear connecting plate (77).

6. The fully automatic integrated production equipment according to claim 1, characterized in that: The cutting unit (8) comprises a cutter seat (81), a cutter (82), a connecting rod (83), a transmission shaft (84), a connecting shaft (85), a connecting rod (86) and a driving assembly (87); the cutter seat (81) is arranged at the left end of the frame (1); the cutter (82) is slidably connected to the middle of the cutter seat (81); the upper end of the right side wall of the cutter seat (81) is rotatably connected to two connecting rods (83) via bearings; the lower ends of the connecting rods (83) are respectively connected to the cutter (82) and the lower ends of the connecting rods (83) are respectively connected to the cutter (82). The middle part of the upper end of the cutter seat (81) is rotatably connected to a transmission shaft (84) through a bearing, a connecting shaft (85) is provided at the edge of the left end of the transmission shaft (84), the connecting shaft (85) is rotatably connected to a second connecting rod (86) through a bearing, the lower end of the second connecting rod (86) is rotatably connected to the circular shaft on the left side of the cutter (82), a driving assembly (87) is arranged at the upper end of the cutter seat (81), and the driving assembly (87) is fixedly connected to the right end of the transmission shaft (84).

7. The fully automatic integrated production equipment according to claim 6, characterized in that: The driving assembly (87) comprises a servo motor 2 (871), a synchronous pulley 1 (872) and a synchronous pulley 2 (873); the servo motor 2 (871) is arranged at the upper end of the cutter seat (81); a synchronous pulley 1 (872) is arranged on the output shaft of the servo motor 2 (871); the synchronous pulley 2 (873) is arranged at the right end of the transmission shaft (84); the synchronous pulley 1 (872) and the synchronous pulley 2 (873) are connected by a synchronous belt transmission; the input end of the servo motor 2 (871) is electrically connected to the output end of the PLC controller (5).

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