Red base KD bagging device
The red-based KD bagging device addresses leakage and misalignment issues by integrating a coordinated system of guide plates and hydraulic cylinders for simultaneous bag support and material discharge, enhancing the efficiency and precision of the bagging process.
Patent Information
- Application Number
- CN202421117207.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-22
AI Technical Summary
Current bagging devices for red-based KD powder suffer from leakage and misalignment issues during collection, leading to waste and inefficiency.
A red-based KD bagging device utilizing a material guide plate, hydraulic cylinder, slide groove, slider, bag supporting plate, hinge block, hinge rod, and fixing clamp for simultaneous bag supporting and material unloading, with additional features like a motor-driven auger and PLC controller for precise weighing and unloading.
Prevents misalignment and powder leakage, ensuring efficient and precise bagging and unloading of red-based KD powder, improving operational efficiency and reducing waste.
Smart Images

Figure CN222202952U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bagging devices, in particular to a red-based KD bagging device. Background Art
[0002] Red base KD is obtained by chloromethylating o-nitroanisole, hydrolyzing, oxidizing, and phthalic chlorinating to obtain 4-nitrobenzoyl chloride, which is then condensed with aniline. After diazotization, it dyes cotton into a fast bright red. It is mainly used as a color developer for dyeing and printing of cotton fiber fabrics. It is normally a white or light yellow powder.
[0003] After the production of red-based KD is completed, it is usually necessary to collect the red-based KD in bags. The current bagging and collecting device usually consists of two devices for unloading and bagging. When bagging, the collection bag needs to be installed on the bag-holding device, and then the bag-holding device is aligned below the unloading outlet. When it is accidentally not fully aligned, the powder is easy to leak out and fly, causing waste.
[0004] To this end, the utility model provides a red-based KD bagging device, which achieves the simultaneous bag supporting and material unloading work through the coordinated work of a material guide plate, a hydraulic cylinder, a slide groove, a slider, a bag supporting plate, a hinge block, a hinge rod and a fixing clamp to solve the above-mentioned problem. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a red-based KD bagging device to solve the above-mentioned problems.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a red-based KD bagging device, comprising a material storage box, a bagging assembly is fixedly installed at the center of the lower surface of the material storage box, a support frame is fixedly installed on the lower surface of the material storage box, the bagging assembly comprises a bagging cylinder, the inner cavity of the bagging cylinder is hinged with a material guide plate, the side wall of the material guide plate is provided with a slide groove, the inner wall of the slide groove is slidably connected with a slider, the side wall of the bagging cylinder is fixedly installed with a hydraulic cylinder, the output end of the hydraulic cylinder is hinged to the surface of the slider, the lower end of the material guide plate is fixedly connected with a bag supporting plate, the front and rear sides of the bag supporting plate are fixedly installed with hinge blocks, the lower end of the hinge block is hinged with a hinge rod, and the lower end of the hinge rod is hinged with a fixing clamp.
[0007] Preferably, the storage box includes a box body, a motor is fixedly mounted on the upper surface of the box body, an output end of the motor is fixedly connected to a threaded rod, one end of the threaded rod extends to the interior of the box body and is movably connected to the inner wall of the box body, and the lower end of the threaded rod is fixedly connected to an auger.
[0008] Preferably, the side wall of the threaded rod is threadedly connected with a threaded sleeve, the side wall of the threaded sleeve is fixedly mounted with a support rod, one end of the support rod is fixedly connected with a square scraper block, and the surface of the square scraper block is slidably connected to the inner wall of the box.
[0009] Preferably, a feed hopper is fixedly mounted on the upper surface of the box body.
[0010] Preferably, a PLC controller is fixedly mounted on the front of the bagging assembly.
[0011] Preferably, a weighing sensor is fixedly mounted on the surface of the support frame, and the weighing sensor is arranged directly below the bagging assembly.
[0012] Beneficial Effects
[0013] The utility model provides a red-based KD bagging device. Compared with the prior art, it has the following beneficial effects:
[0014] 1. The red base KD bagging device, when bagging, first puts the collecting bag on the surface of the bag supporting plate, clamps the two ends of the collecting bag by fixing clips, and starts the hydraulic cylinder to contract to drive the slider to slide inside the slide slot, thereby driving the guide plate to rotate, thereby driving the two bag supporting plates to move, and the collecting bag is opened by the bag supporting plate. At the same time, the rotating guide plate guides the red base KD powder into the interior of the collecting bag, realizing the work of bag supporting and material discharge at the same time, preventing the collecting bag from being misaligned at the material discharge outlet, resulting in powder waste, and improving the bagging effect.
[0015] 2. When unloading, the red-based KD bagging device drives the threaded rod to rotate by starting the motor, thereby driving the auger to rotate at the unloading port to prevent the combined force of the cohesion and internal friction between the red-based KD powder particles at the unloading port from being greater than or equal to the gravity of the particles, causing the red-based KD powder to block the unloading port, thereby facilitating the unloading of the red-based KD powder and improving the bagging efficiency, thereby achieving the effect of improving the practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0018] Figure 3 It is a partial three-dimensional structural schematic diagram of the bagging assembly of the utility model;
[0019] Figure 4 It is a detailed structural diagram of point A of the utility model.
[0020] In the figure: 1. Storage box; 2. Bagging assembly; 3. Weighing sensor; 4. PLC controller; 5. Support frame; 11. Box; 12. Motor; 13. Threaded rod; 14. Threaded sleeve; 15. Support rod; 16. Square scraper block; 17. Auger; 18. Feed hopper; 21. Bagging cylinder; 22. Guide plate; 23. Hydraulic cylinder; 24. Slide; 25. Slider; 26. Bag support plate; 27. Articulated block; 28. Articulated rod; 29. Fixing clamp. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1:
[0023] See also Figure 1-4 A red-based KD bagging device comprises a material storage box 1, a bagging assembly 2 is fixedly installed at the center of the lower surface of the material storage box 1, a support frame 5 is fixedly installed on the lower surface of the material storage box 1, the bagging assembly 2 comprises a bagging cylinder 21, the inner cavity of the bagging cylinder 21 is hinged with a material guide plate 22, the side wall of the material guide plate 22 is provided with a slide groove 24, the inner wall of the slide groove 24 is slidably connected with a slider 25, a hydraulic cylinder 23 is fixedly installed on the side wall of the bagging cylinder 21, the output end of the hydraulic cylinder 23 is hinged to the surface of the slider 25, the lower end of the material guide plate 22 is fixedly connected with a bag support plate 26, the front and rear sides of the bag support plate 26 are fixedly installed with hinge blocks 27, the lower end of the hinge block 27 is hinged with a hinge rod 28, and the lower end of the hinge rod 28 is hinged with a fixing clamp 29, a PLC controller 4 is fixedly installed on the front of the bagging assembly 2, a weighing sensor 3 is fixedly installed on the surface of the support frame 5, and the weighing sensor 3 is arranged directly below the bagging assembly 2.
[0024] In this embodiment, during bagging, the collecting bag is firstly put on the surface of the bag-supporting plate 26, and the two ends of the collecting bag are clamped by the fixing clamps 29 to fix the collecting bag. The hydraulic cylinder 23 is started to contract and drive the slider 25 to slide inside the slide groove 24, thereby driving the guide plate 22 to rotate, thereby driving the two bag-supporting plates 26 to move, and the collecting bag is opened by the bag-supporting plate 26. At the same time, the rotating guide plate 22 guides the red base KD powder into the interior of the collecting bag, thereby realizing the simultaneous bag-supporting and material-discharging work, preventing the collecting bag from being misaligned at the material-discharging outlet, resulting in powder waste, and improving the bagging effect. The lower end of the collecting bag is placed above the weighing sensor 3, and the weighing sensor 3 senses the weight change of the collecting bag and the powder. When the weight reaches the preset weight value, a signal is sent to the PLC controller 4, and the PLC controller 4 controls the hydraulic cylinder 23 to start and push the two guide plates 22 to close, stop discharging, and quantitatively weigh each bag of red base KD.
[0025] Embodiment 2:
[0026] See also Figure 1-4 This embodiment provides a technical solution based on the first embodiment: the storage box 1 includes a box body 11, a motor 12 is fixedly installed on the upper surface of the box body 11, a threaded rod 13 is fixedly connected to the output end of the motor 12, one end of the threaded rod 13 extends to the interior of the box body 11 and is movably connected to the inner wall of the box body 11, a screw dragon 17 is fixedly connected to the lower end of the threaded rod 13, a threaded sleeve 14 is threadedly connected to the side wall of the threaded rod 13, a support rod 15 is fixedly installed on the side wall of the threaded sleeve 14, one end of the support rod 15 is fixedly connected to a square scraper block 16, the surface of the square scraper block 16 is slidably connected to the inner wall of the box body 11, and a feed hopper 18 is fixedly installed on the upper surface of the box body 11.
[0027] In this embodiment, when unloading, the threaded rod 13 is driven to rotate by starting the motor 12, thereby driving the auger 17 to rotate at the unloading port to prevent the combined force of the cohesive force and the internal friction resistance between the red-based KD powder particles at the unloading port from being greater than or equal to the gravity exerted on the particles, causing the red-based KD powder to block the unloading port, thereby facilitating the unloading of the red-based KD powder and improving the bagging efficiency. At the same time, the threaded rod 13 will drive the threaded sleeve 14 to move, thereby driving the support rod 15 and the square scraper block 16 to move, scraping up the powder stuck to the inner wall of the box body 11 to prevent powder adhesion.
[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0029] During the bagging process, the collecting bag is first put on the surface of the bag support plate 26, and the two ends of the collecting bag are clamped by the fixing clamps 29 to fix the collecting bag. The hydraulic cylinder 23 is started to contract and drive the slider 25 to slide inside the slide groove 24, thereby driving the guide plate 22 to rotate, thereby driving the two bag support plates 26 to move, and the collecting bag is opened by the bag support plate 26. At the same time, the rotating guide plate 22 guides the red base KD powder into the collecting bag, realizing the simultaneous bag support and material discharge work, preventing the collecting bag from being misaligned at the material discharge outlet, resulting in powder waste, and improving the bagging effect. The lower end of the collecting bag is placed above the weighing sensor 3, and the weighing sensor 3 is used to weigh the material. The weight sensor 3 senses the weight change of the collection bag and powder. When the weight reaches the preset weight value, a signal is sent to the PLC controller 4. The PLC controller 4 controls the hydraulic cylinder 23 to start and push the two guide plates 22 to close, stop unloading, and quantitatively weigh each bag of red-based KD. When unloading, the threaded rod 13 is driven to rotate by the starting motor 12, thereby driving the auger 17 to rotate at the unloading port to prevent the combined force of the cohesion and internal friction between the red-based KD powder particles at the unloading port from being greater than or equal to the gravity of the particles, causing the red-based KD powder to block the unloading port, thereby facilitating the unloading of the red-based KD powder and improving the bagging efficiency.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A red-based KD bagging device, comprising a storage box (1), Features: A bagging assembly (2) is fixedly mounted at the center of the lower surface of the material storage box (1), and a support frame (5) is fixedly mounted on the lower surface of the material storage box (1); The bagging assembly (2) comprises a bagging cylinder (21), the inner cavity of the bagging cylinder (21) is hingedly connected with a material guide plate (22), the side wall of the material guide plate (22) is provided with a slide groove (24), the inner wall of the slide groove (24) is slidably connected with a slider (25), the side wall of the bagging cylinder (21) is fixedly installed with a hydraulic cylinder (23), the output end of the hydraulic cylinder (23) is hingedly connected to the surface of the slider (25), the lower end of the material guide plate (22) is fixedly connected with a bag support plate (26), the front and rear sides of the bag support plate (26) are fixedly installed with hinge blocks (27), the lower end of the hinge block (27) is hingedly installed with a hinge rod (28), and the lower end of the hinge rod (28) is hingedly connected with a fixing clamp (29).
2. A red-based KD bagging device according to claim 1, Features: The material storage box (1) comprises a box body (11), a motor (12) is fixedly mounted on the upper surface of the box body (11), a threaded rod (13) is fixedly connected to the output end of the motor (12), one end of the threaded rod (13) extends into the interior of the box body (11) and is movably connected to the inner wall of the box body (11), and a screw auger (17) is fixedly connected to the lower end of the threaded rod (13).
3. A red-based KD bagging device according to claim 2, Features: The side wall of the threaded rod (13) is threadedly connected with a threaded sleeve (14), the side wall of the threaded sleeve (14) is fixedly mounted with a support rod (15), one end of the support rod (15) is fixedly connected with a square scraper block (16), and the surface of the square scraper block (16) is slidably connected to the inner wall of the box body (11).
4. A red-based KD bagging device according to claim 2, Features: A feed hopper (18) is fixedly mounted on the upper surface of the box body (11).
5. A red-based KD bagging device according to claim 1, Features: A PLC controller (4) is fixedly mounted on the front of the bagging component (2).
6. A red-based KD bagging device according to claim 1, Features: A weighing sensor (3) is fixedly mounted on the surface of the support frame (5), and the weighing sensor (3) is arranged directly below the bagging assembly (2).
