Cigarette quality detection device
By setting up a cigarette support quality detection device in the packaging machine, using optical fiber and detection camera to identify the damage of cigarette support, the problem of cigarette support scratches during cigarette transmission is solved, the product quality is improved, production costs are reduced, and the packaging machine is avoided Frequent shutdowns occur.
Patent Information
- Application Number
- CN202421128145.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-22
AI Technical Summary
During the cigarette production process, the cigarette sticks are easily scratched by the conveyor chain, clamping, mold box and other effects during the transmission process, resulting in increased production costs and reduced product quality.
Design a cigarette support quality detection device, including a conveying component, a packaging component and a detection component, is arranged in the packaging machine, and is electrically connected to the detection camera by using the first detection optical fiber and the second detection optical fiber, to detect the push member and the packaging wheel, and to smoke clamp Whether there is aluminum foil between the clamps, control and detect the camera to take pictures to identify the damage to the cigarette stick to avoid error-induced shutdown of the packaging machine.
It effectively improves product quality, reduces production costs, and avoids the problem of frequent shutdown of packaging machines.
Smart Images
Figure CN222203022U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette machinery and equipment, and more specifically, to a cigarette quality detection device. Background Art
[0002] In the production process of cigarettes, after the cigarettes are produced by the cigarette making machine, they need to enter the packaging machine for packaging. Since the cigarette making machine and the packaging machine are independent of each other, their speeds may not match, and the downtime of failures is also not synchronized. A cigarette storage device is set between the cigarette making machine and the packaging machine. Before the cigarettes enter the packaging machine, they must flow through the cigarette storage device, which increases the transmission distance of the finished cigarettes. At present, the main cigarette quality inspection devices and processes are carried out at the exit of the cigarette making machine.
[0003] However, when conveying cigarettes from a cigarette making machine to a packaging machine, there is a possibility that the cigarettes are scratched by the conveyor chain, pinched, or damaged by the mold box, which increases production costs and reduces product quality.
[0004] Therefore, how to provide a cigarette quality detection device has become a technical problem that urgently needs to be solved in this field. Utility Model Content
[0005] One purpose of the utility model is to provide a new technical solution for a cigarette quality detection device.
[0006] According to a first aspect of the utility model, a cigarette quality detection device is provided, comprising: a conveying component, a packaging component and a detection component; the conveying component, the packaging component and the detection component are all arranged in a packaging machine, the conveying component is used to convey cigarettes to the packaging component, and the packaging component is used to package the cigarettes;
[0007] The conveying assembly includes a mold box, a pusher and a cigarette clamp, wherein the mold box is movably arranged inside the packaging machine, the pusher and the cigarette clamp are respectively arranged on both sides of the mold box, the mold box is used to convey cigarettes, the pusher is used to push the cigarettes in the mold box toward the cigarette clamp, and the cigarette clamp is used to convey the cigarettes to the packaging assembly;
[0008] The packaging assembly comprises a packaging wheel and aluminum foil, wherein the aluminum foil is located between the packaging wheel and the cigarette clamp;
[0009] The detection component includes a detection camera, a first detection optical fiber and a second detection optical fiber. The first detection optical fiber and the second detection optical fiber are both electrically connected to the detection camera. The first detection optical fiber is used to detect that the pusher moves to an initial position and transmits a start signal to the detection camera. The second detection optical fiber is used to detect whether there is aluminum foil between the packaging wheel and the cigarette clamp, and together with the first detection optical fiber, controls the detection camera to start or stop working.
[0010] Optionally, the detection camera is located above the cigarette clamp.
[0011] Optionally, the pushing member includes a pushing rod and a pushing plate, and the pushing rod is connected to the pushing plate to drive the pushing plate to push the cigarettes in the mold box.
[0012] Optionally, both sides of the mold box have openings, the length and width of the openings are greater than the length and width of the push plate, and the push plate moves in the openings.
[0013] Optionally, the packaging assembly includes a packaging wheel and aluminum foil, the aluminum foil is located between the packaging wheel and the cigarette clamp, the packaging wheel has a cigarette packaging opening, and the aluminum foil is wrapped around the outside of the cigarette and then transported into the cigarette packaging opening.
[0014] Optionally, there are multiple cigarette packaging openings, and the multiple cigarette packaging openings are evenly spaced along the circumference of the outer peripheral wall of the packaging wheel.
[0015] Optionally, the detection component further includes a third detection optical fiber, the third detection optical fiber is arranged toward the mold box, and the third detection optical fiber is electrically connected to the packaging component.
[0016] The beneficial effects of the utility model are:
[0017] The utility model arranges the conveying component, the packaging component and the detection component in the packaging machine so that the movable component is arranged inside the packaging machine, the pusher and the cigarette clamp are arranged on both sides of the mold box respectively, and the first detection optical fiber and the second detection optical fiber are electrically connected to the detection camera. When in use, when the mold box drives the cigarette to move to the cigarette clamp, the pusher pushes the cigarette to the cigarette clamp, and the cigarette clamp clamps the cigarette. At this time, when the first detection optical fiber detects that the pusher moves to the initial position, and the second detection optical fiber detects that there is aluminum foil between the packaging wheel and the cigarette clamp, the first detection optical fiber and the second detection optical fiber both transmit a start signal to the detection camera, and the detection camera takes a picture of the cigarette, thereby facilitating the operator to identify whether the cigarette is damaged, effectively improving product quality, reducing production costs, and avoiding the problem of frequent shutdown of the packaging machine due to errors such as the absence of aluminum foil between the packaging wheel and the cigarette clamp.
[0018] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.
[0020] Figure 1 This is a structural diagram of the cigarette quality detection device of the utility model;
[0021] Figure 2 This is a structural diagram of the connection between the first detection optical fiber and the second detection optical fiber of the utility model.
[0022] The markings in the figure are as follows: 1. Conveying assembly; 11. Mold box; 12. Pushing member; 13. Cigarette clamp; 14. Opening; 2. Packing assembly; 21. Packing wheel; 22. Cigarette packing opening; 23. Aluminum foil; 3. Detection assembly; 31. Detection camera; 32. First detection optical fiber; 33. Second detection optical fiber; 34. Third detection optical fiber; 4. Cigarette pack. DETAILED DESCRIPTION
[0023] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention.
[0024] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present invention, its application, or uses.
[0025] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0026] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0027] like Figure 1 to Figure 2 As shown, an embodiment of the utility model provides a cigarette quality detection device, comprising: a conveying component 1, a packaging component 2 and a detection component 3; the conveying component 1, the packaging component 2 and the detection component 3 are all arranged in a packaging machine, the conveying component 1 is used to convey the cigarettes to the packaging component 2, and the packaging component 2 is used to package the cigarettes.
[0028] The conveying component 1 includes a mold box 11, a pushing member 12 and a cigarette clamp 13. The mold box 11 is movably arranged inside the packaging machine. The pushing member 12 and the cigarette clamp 13 are respectively arranged on both sides of the mold box 11. The mold box 11 is used to convey cigarettes. The pushing member 12 is used to push the cigarettes in the mold box 11 toward the cigarette clamp 13. The cigarette clamp 13 is used to convey the cigarettes to the packaging component 2.
[0029] Specifically, the cigarette clamp 13 is rotatably arranged inside the packaging machine, and after clamping the cigarette, the cigarette clamp 13 drives the cigarette to rotate counterclockwise so that the cigarette corresponds to the detection component 3. It should be noted that the specific setting of the rotational connection between the cigarette clamp 13 and the packaging machine is not limited here.
[0030] There are multiple mold boxes 11, and the multiple mold boxes 11 are connected to form a mold box group. The mold box group can form an annular structure and then circulate in the cigarette making machine.
[0031] The packing assembly 2 comprises a packing wheel 21 and an aluminum foil 23 , wherein the aluminum foil 23 is located between the packing wheel 21 and the cigarette clamp 13 .
[0032] The detection component 3 includes a detection camera 31, a first detection optical fiber 32 and a second detection optical fiber 33. The first detection optical fiber 32 and the second detection optical fiber 33 are both electrically connected to the detection camera 31. The first detection optical fiber 32 is used to detect that the pusher 12 moves to the initial position and transmits a start signal to the detection camera 31. The second detection optical fiber 33 is used to detect whether there is aluminum foil 23 between the packaging wheel 21 and the cigarette clamp 13, and together with the first detection optical fiber 32, controls the detection camera 31 to start or stop working.
[0033] Specifically, when the second detection optical fiber 33 detects the presence of the aluminum foil 23 between the packaging wheel 21 and the cigarette clamp 13, and the first detection optical fiber 32 detects that the pusher 12 moves to the initial position, the first detection optical fiber 32 and the second detection optical fiber 33 simultaneously transmit signals to the detection camera 31, and the detection camera 31 takes a picture of the cigarette.
[0034] When the second detection optical fiber 33 detects that there is no aluminum foil 23 between the packing wheel 21 and the cigarette clamp 13, and the first detection optical fiber 32 detects that the pusher 12 moves to the initial position, or the second detection optical fiber 33 detects that there is aluminum foil 23 between the packing wheel 21 and the cigarette clamp 13, and the first detection optical fiber 32 detects that the pusher 12 does not move to the initial position, or the second detection optical fiber 33 detects that there is no aluminum foil 23 between the packing wheel 21 and the cigarette clamp 13, and the first detection optical fiber 32 detects that the pusher 12 does not move to the initial position, the detection camera 31 does not take pictures of the cigarette.
[0035] The specific connection method of the first detection optical fiber 32 and the second detection optical fiber 33 is as follows: Figure 2As shown, the detection camera 31 takes pictures only when the first detection optical fiber 32 and the second detection optical fiber 33 are connected.
[0036] By using the first detection optical fiber 32 and the second detection optical fiber 33 together, the frequent shutdown of the packaging machine due to errors can be avoided.
[0037] It should be noted that there may be one or more detection cameras 31 , and the number of detection cameras 31 is not limited herein.
[0038] When in use, when the mold box 11 drives the cigarette to move to the cigarette clamp 13, the pusher 12 pushes the cigarette onto the cigarette clamp 13, and the cigarette clamp 13 clamps the cigarette. At this time, the first detection optical fiber 32 detects that the pusher 12 moves to the initial position, and the second detection optical fiber 33 detects that there is aluminum foil 23 between the packaging wheel 21 and the cigarette clamp 13. The first detection optical fiber 32 and the second detection optical fiber 33 both transmit a start signal to the detection camera 31, and the detection camera 31 takes a picture of the cigarette.
[0039] It should be noted that the cigarette quality inspection device of the present invention also includes a controller, and the inspection camera 31 and the first inspection optical fiber 32 are both connected to the controller. When the first inspection optical fiber 32 detects that the push member 12 moves to the initial position, the first inspection optical fiber 32 transmits a signal to the controller, and the controller controls the inspection camera 31 to take pictures.
[0040] The utility model arranges the conveying component 1, the packaging component 2 and the detection component 3 in the packaging machine so that the components can be movably arranged inside the packaging machine, the pusher 12 and the cigarette clamp 13 are arranged on both sides of the mold box 11 respectively, and the first detection optical fiber 32 and the second detection optical fiber 33 are electrically connected to the detection camera. When in use, when the mold box 11 drives the cigarette to move to the cigarette clamp 13, the pusher 12 pushes the cigarette to the cigarette clamp 13, and the cigarette clamp 13 clamps the cigarette. At this time, the first detection optical fiber 32 detects that the pusher 12 moves to the initial position, and the second detection optical fiber 33 detects that there is aluminum foil 23 between the packaging wheel 21 and the cigarette clamp 13. The first detection optical fiber 32 and the second detection optical fiber 33 both transmit a start signal to the detection camera 31, and the detection camera 31 takes a picture of the cigarette, thereby facilitating the operator to identify whether the cigarette is damaged, effectively improving product quality, reducing production costs, and avoiding the problem of frequent shutdown of the packaging machine due to errors such as the absence of aluminum foil 23 between the packaging wheel 21 and the cigarette clamp 13.
[0041] In one embodiment of the cigarette quality inspection device of the present invention, the inspection camera 31 is located above the cigarette clamp 13. With this arrangement, the cigarette is rotated by the rotation of the cigarette clamp 13, making it convenient for the inspection camera 31 to take pictures of the cigarette.
[0042] In addition, multiple detection cameras 31 can be provided, and the multiple detection cameras 31 are respectively provided on multiple surfaces of the cigarette clamp 13. By using the multiple detection cameras 31 to photograph multiple surfaces of the cigarette on the cigarette clamp 13, multiple surfaces of the cigarette can be identified, further avoiding the problem of reduced product quality due to damaged cigarettes.
[0043] In one embodiment of the cigarette quality detection device of the present invention, the pushing member 12 includes a pushing rod and a pushing plate, and the pushing rod is connected to the pushing plate to drive the pushing plate to push the cigarettes in the mold box 11 .
[0044] Specifically, the utility model also includes a driving motor, which is connected to the first end of the pushing rod, and the second end of the pushing rod is connected to the pushing plate. The driving motor drives the cigarette pushing rod to move, and the movement of the cigarette pushing rod drives the pushing plate to move, so that the pushing plate pushes the cigarettes in the mold box 11 into the cigarette clamp 13, so that the cigarette clamp 13 clamps the cigarette and drives the cigarette to move.
[0045] In one embodiment of the cigarette quality inspection device of the utility model, the mold box 11 has openings 14 on both sides, the length and width of the openings 14 are greater than the length and width of the push plate, and the push plate moves in the openings 14 .
[0046] The utility model sets the length and width of the opening 14 to be larger than the length and width of the push plate, so that the push plate moves in the opening 14, thereby enabling the push plate to push the cigarette stably and smoothly, thereby ensuring the rapid movement of the cigarette.
[0047] In one embodiment of the cigarette quality inspection device of the present invention, a cigarette packaging opening 22 is provided on the packaging wheel 21 , and the aluminum foil 23 is wrapped around the outside of the cigarette and then transported into the cigarette packaging opening 22 .
[0048] The utility model places the aluminum foil 23 between the packaging wheel 21 and the cigarette clamp 13, and sets a cigarette packaging opening 22 on the packaging wheel 21, so that the aluminum foil 23 is wrapped around the outside of the cigarette and then transported to the cigarette packaging opening 22, so that the cigarette passes through the packaging aluminum foil 23 and is packaged in the packaging wheel 21 to form a cigarette package 4.
[0049] In one embodiment of the cigarette quality inspection device of the utility model, there are multiple cigarette packaging openings 22, and the multiple cigarette packaging openings 22 are evenly spaced along the circumferential direction of the outer peripheral wall of the packaging wheel 21.
[0050] The utility model provides a plurality of cigarette packing openings 22 on the packing wheel 21, and evenly spaced the plurality of cigarette packing openings 22 along the circumferential direction of the outer peripheral wall of the packing wheel 21, so that the packing wheel can produce a plurality of cigarette packs at the same time, thereby improving the working efficiency of the packing machine.
[0051] In one embodiment of the cigarette quality detection device of the utility model, the detection component 3 further includes a third detection optical fiber 34 , which is arranged toward the mold box 11 , and is electrically connected to the packaging component 2 .
[0052] Specifically, when the third detection optical fiber 34 detects that there is no cigarette in the mold box 11, the third detection optical fiber 34 transmits a signal to the packaging machine, and the packaging machine stops conveying the aluminum foil 23. When the third detection optical fiber 34 detects that there is a cigarette in the mold box 11, the third detection optical fiber 34 transmits a signal to the packaging machine, and the packaging machine conveys the aluminum foil 23 normally, so that the aluminum foil 23 wraps the cigarette.
[0053] The utility model sets the third detection optical fiber 34 toward the mold box 11, and the third detection optical fiber 34 is electrically connected to the packaging component 2. When the third detection optical fiber 34 detects the presence of cigarettes in the mold box 11, the normal transportation of the aluminum foil 23 is controlled, thereby avoiding the problem of cigarette packaging caused by the appearance of an empty mold box 11, and effectively reducing the unqualified rate.
[0054] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A cigarette quality detection device, It is characterized in that include: A conveying component, a packaging component and a detection component; the conveying component, the packaging component and the detection component are all arranged in a packaging machine, the conveying component is used to convey cigarettes to the packaging component, and the packaging component is used to package the cigarettes; The conveying assembly includes a mold box, a pusher and a cigarette clamp, wherein the mold box is movably arranged inside the packaging machine, the pusher and the cigarette clamp are respectively arranged on both sides of the mold box, the mold box is used to convey cigarettes, the pusher is used to push the cigarettes in the mold box toward the cigarette clamp, and the cigarette clamp is used to convey the cigarettes to the packaging assembly; The packaging assembly comprises a packaging wheel and aluminum foil, wherein the aluminum foil is located between the packaging wheel and the cigarette clamp; The detection component includes a detection camera, a first detection optical fiber and a second detection optical fiber. The first detection optical fiber and the second detection optical fiber are both electrically connected to the detection camera. The first detection optical fiber is used to detect that the pusher moves to an initial position and transmits a start signal to the detection camera. The second detection optical fiber is used to detect whether there is aluminum foil between the packaging wheel and the cigarette clamp, and together with the first detection optical fiber, controls the detection camera to start or stop working.
2. The cigarette quality detection device according to claim 1, It is characterized in that The detection camera is located above the cigarette clamp.
3. The cigarette quality detection device according to claim 1, It is characterized in that The pushing member comprises a pushing rod and a pushing plate, wherein the pushing rod is connected to the pushing plate to drive the pushing plate to push the cigarettes in the mold box.
4. The cigarette quality detection device according to claim 3, It is characterized in that The mold box has openings on both sides, the length and width of the openings are greater than the length and width of the push plate, and the push plate moves in the openings.
5. The cigarette quality detection device according to claim 1, It is characterized in that The packaging wheel is provided with a cigarette packaging opening, and the aluminum foil is wrapped around the outside of the cigarette and then transported into the cigarette packaging opening.
6. The cigarette quality detection device according to claim 5, It is characterized in that There are multiple cigarette packaging openings, and the multiple cigarette packaging openings are evenly spaced along the circumferential direction of the outer peripheral wall of the packaging wheel.
7. The cigarette quality detection device according to claim 1, It is characterized in that The detection component also includes a third detection optical fiber, which is arranged toward the mold box and is electrically connected to the packaging component.