Self-folding type folding machine for long specification

By using a double-layer combined conveyor belt and secondary folding assembly in the folding machine, multiple and multi-angle folding and compression of the manual are achieved, solving the problems of low folding efficiency and poor stability of existing equipment, ensuring that the manual can be placed stably Into the packaging box, it improves the adaptability and efficiency of automated packaging.

CN222203151UActive Publication Date: 2024-12-20JIANGSU HORIEN CONTACT LENS +1
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Patent Information

Application Number
CN202420505544.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2024-12-20
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing manual folding equipment has a complex structure and low practicality. It cannot be effectively adapted to a fully automated packaging machine, and it cannot achieve multiple folding and multi-angle folding, resulting in low folding efficiency and difficult to put the manual into the packaging box stably.

Method used

A long manual self-folding folding machine is designed, using a double-layer combination conveyor belt and secondary folding assembly, which can achieve multiple folding and multi-angle folding through the main bracket, feeding arm, material rack and conveyor belt, and through The secondary folding roller and folding discharge arm further tightens and reduces the instruction manual to ensure its stable delivery and placement into the packaging box.

Benefits of technology

The instructions are quickly folded, multiple times and angled, and the folded instructions can be stably pushed into the packaging box to prevent dispersion, improving folding efficiency and adaptability of automated packaging.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222203151U_ABST
Patent Text Reader

Abstract

The long specification self-folding type folding machine is characterized in that a combined conveying belt is arranged on the right side of a material taking arm and comprises an upper conveying belt body and a lower conveying belt body, a conveying gap is formed between the upper conveying belt body and the lower conveying belt body, and the end, facing the material taking arm, of the conveying gap is a primary folding inlet end; a secondary folding assembly is arranged on the outer side of the other end of the conveying gap in a communicating mode, the secondary folding assembly comprises a secondary folding feeding roller and a folding discharging arm, and a contact lens packaging machine pushing feeding port is formed below the folding discharging arm. And folding can be directly carried out in the conveying gap between the combined conveying belts, pressing operation is carried out, and therefore the purpose that the specification is folded many times through the folding discharging arm is achieved, and the specification is directly pushed into a packaging box after being folded and prevented from being scattered.
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Description

Technical Field

[0001] The present invention belongs to the technical field of automatic boxing of instructions, and in particular relates to a self-folding folding machine for long instructions. Background Art

[0002] Automation refers to the process by which machines, systems or processes (production and management processes) achieve the desired goals through automatic detection, information processing, analysis and judgment, and manipulation and control without or with little direct human involvement. Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services and families.

[0003] The protective packaging for contact lenses is all PP cups. Each of these PP cups contains a contact lens protected by a care solution. Therefore, the PP cups are arranged in a horizontal quick-break separation style. Therefore, the outer packaging of these PP cups is also based on the number of PP cups that need to be placed inside the box. The length of the packaging box is selected according to the number of PP cups that need to be placed inside the box, which can facilitate layout, production, packing and logistics.

[0004] Since contact lenses are medical supplies, according to relevant regulations, each contact lens packaged in a paper shell needs to be packed with instructions. Therefore, in order to place the instructions in a small packaging box, the instructions need to be folded into a suitable size before being placed. However, if the entire page of instructions needs to be placed in a small packaging box, the instructions need to be folded multiple times before being placed in the packaging box. However, although the area of ​​the instructions will become smaller after being folded multiple times, it will also make it very easy to rebound and recover. Therefore, the instructions cannot be folded in advance by the machine before entering the packaging machine.

[0005] However, most of the existing packaging machines can only put the folded instruction manual together with the PP cup into the packaging box. Therefore, in order to improve the folding efficiency of the instruction manual, many instruction manual folding devices have appeared on the market. Although the existing instruction manual folding devices have improved the folding efficiency of the instruction manual to a certain extent, the existing instruction manual folding devices are relatively complex in structure and have low practicality. The existing instruction manual folding devices can only perform a one-way folding operation on the instruction manual, so that the folding and conveying of the instruction manual are operated separately, which increases the work procedures, is not simple enough, and cannot be better adapted to the fully automatic packaging machine. Summary of the invention

[0006] In order to solve the above problems, this paper proposes a self-folding folding machine for long instruction manuals. The folding machine is arranged above the push feed port of the contact lens packaging machine through a main bracket. The main bracket is a vertical bracket. A material rack is obliquely arranged on the upper left side of the main bracket. A material picking arm is arranged below the right outlet end of the material rack. The material picking arm is axially connected to the main bracket. A combined conveyor belt is arranged on the right side of the material picking arm. The combined conveyor belt includes an upper conveyor belt and a lower conveyor belt. There is a conveying gap between the upper conveyor belt and the lower conveyor belt. One end of the conveying gap facing the material picking arm is a primary folding inlet end. A secondary folding component is arranged on the outside of the other end of the conveying gap. The secondary folding component includes a secondary folding feed roller and a folding discharge arm. The secondary folding feed roller The other end is parallel and flush with the conveying gap, a folding limit frame is provided on the rear side of the secondary folding feed roller, a folding discharge arm is provided above the folding limit frame, and a pushing feed port of the contact lens packaging machine is provided below the folding discharge arm. By using a double-layer combined conveyor belt, not only can the instructions be conveyed one by one, but also they can be folded directly in the conveying gap between the combined conveyor belts and pressed, thereby realizing a quick one-time folding, and the secondary folding component can quickly reinforce and flatten the previous crease again through the secondary folding feed roller, and can also convey it continuously, thereby realizing the purpose of folding the instruction manual multiple times through the folding discharge arm, and directly pushing it into the packaging box after folding to prevent it from spreading.

[0007] The front shape of the main bracket is a horizontal T-plate, and a longitudinal support plate is provided in the middle of the main bracket, a conveyor belt shaft frame is provided above the longitudinal support plate, a folding vertical frame is provided on the left side of the conveyor belt shaft frame, a conveyor belt rotating shaft is provided on the inner side of the conveyor belt shaft frame, and a combined conveyor belt is provided on the inner side of the conveyor belt shaft frame. The main bracket is provided with a secondary folding component from the rear side of the right end, a material rack and a material picking arm are provided on the left end surface of the main bracket, and a conveyor belt rotating shaft is provided on the right end surface of the main bracket. The folding vertical frame is vertically arranged on the outside of the first folding entrance end of the left end of the combined conveyor belt, and a conveying movement on the same horizontal plane from high to low can be realized through the vertical plate type main bracket, thereby ensuring that materials such as instructions that need to be folded multiple times can be folded at multiple angles and in multiple directions, so that a large instruction manual can be folded into a required small portion.

[0008] The material rack is a rectangular disc-type material rack, which is higher on the left and lower on the right and is obliquely arranged on the surface of the main bracket. There are openings on both ends of the left and right sides of the material rack. There are several tooth-shaped folding instructions inside the material rack. The disc-type material rack can be conveniently and quickly filled, and the oblique design can also enable self-service unloading.

[0009] The picking arm is a suction cup type picking arm, and two picking arms are arranged parallel to each other in front and behind. One end of the two picking arms is connected to the main bracket through a rotating shaft. The two picking arms are arranged on both sides of the folding vertical frame. The suction cup end of the picking arm is higher than the top of the folding vertical frame. The suction cup type picking arm can quickly take out a single instruction manual, thereby realizing accurate material transfer. In addition, it is arranged on both sides of the folding vertical frame, so that when it is placed at a folding entrance end, it can directly achieve a half-folded arc effect, and can be naturally flattened up and down after entering the conveyor belt, thereby realizing an efficient folding.

[0010] The upper conveyor belt and the lower conveyor belt are combined conveyor belts that fit each other. The lower bottom surface of the upper conveyor belt and the upper top surface of the lower conveyor belt fit each other. The left and right ends of the upper conveyor belt are both single-axis conveyor belt rotating shafts. The middle inner side and upper side of the upper conveyor belt are both provided with lower pressure shafts. The lower pressure shaft on the middle inner side of the upper conveyor belt is simultaneously pressed down by the upper side of the lower conveyor belt. The left end of the lower conveyor belt is provided with two sets of horizontal conveyor belt rotating shafts, the middle inner side of the lower conveyor belt is provided with a lower pressure shaft, the conveyor belt rotating shaft at the right end of the lower conveyor belt is vertically flush and tangent to the conveyor belt rotating shaft at the right end of the upper conveyor belt, and the lower conveyor belt The conveyor belt shaft on the inner left end is vertically flush with the conveyor belt shaft at the left end of the upper conveyor belt. The upper and lower combined conveyor belts can not only realize the transportation of manuals, but also realize that the feeding arm can be tightly compressed after one folding during feeding, thereby realizing efficient transportation. The lower pressure shaft arranged in the middle can not only tighten the conveyor belt, but also compress the folded manuals in the middle section. The tangency of the conveyor belt shaft at the right end can not only further compress the manuals, but also prevent them from leaking out from the right end, thereby ensuring the stability of the sorting operation.

[0011] The folding limit frame is in the shape of a U-shaped frame, the opening of the folding limit frame is connected to the rear surface of the main bracket, a feed slot is provided at the position where the main bracket is connected to the folding limit frame, a secondary folding feed roller is provided on the inner side of the opening of the folding limit frame, the secondary folding feed roller is an overlapping movable roller, the length between the rear outlet end of the secondary folding feed roller and the inner side of the folding limit frame is one-third of the width of the combined conveyor belt, the folding discharge arm is an electric push rod type reciprocating discharge arm, a downward pressing folding plate is provided at the bottom movable end of the folding discharge arm, the transversely folded instruction manual is folded again in multiple sections longitudinally through the secondary folding component, so as to further reduce the instruction manual, and directly arranging it at the upper end of the box loading port can realize that the folded instruction manual can be directly pressed into the packaging box together with the PP cup of the contact lens.

[0012] Beneficial effects:

[0013] By using a double-layer combined conveyor belt, not only can the instructions be conveyed one by one, but they can also be folded directly in the conveying gap between the combined conveyor belts and pressed, thereby achieving a quick first fold. The secondary folding component can quickly reinforce and flatten the previous crease again through the secondary folding feed roller, and can also continuously convey it, thereby achieving the purpose of folding the instruction manual multiple times through the folding discharge arm, and after folding, it is directly pushed into the packaging box to prevent it from spreading.

[0014] The vertical plate-type main support can realize a conveying movement from high to low on the same horizontal plane, thereby ensuring that materials such as instructions that need to be folded multiple times can be folded at multiple angles and in multiple directions, so that a large instruction manual can be folded into the required small portion.

[0015] The disc-type material rack allows for quick filling, and the oblique design also allows for self-service unloading.

[0016] The suction cup-type material picking arm can quickly take out a single instruction manual, thereby achieving accurate material transfer. It is also arranged on both sides of the folding vertical frame, so that it can directly achieve a half-folded arc effect when placed at the folding entrance. After entering the conveyor belt, it can be naturally flattened up and down, thereby achieving an efficient folding.

[0017] The upper and lower combined conveyor belts can not only transport the instructions, but also enable the feeding arm to be tightly compressed after folding once during feeding, thereby achieving efficient transportation. The lower pressure shaft arranged in the middle can not only tighten the conveyor belt, but also compress the folded instructions in the middle section. The tangency of the conveyor belt shaft at the right end can not only further compress the instructions, but also prevent them from leaking out from the right end, thereby ensuring the stability of the sorting operation.

[0018] The instruction manual, which has been folded horizontally, is folded again vertically in multiple sections through the secondary folding component, so that the instruction manual can be further reduced in size. By directly arranging it at the upper end of the box loading opening, the folded instruction manual can be directly pressed into the packaging box together with the PP cup of the contact lens. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of a folder with a long manual that folds itself;

[0020] Figure 2 It is an oblique view from above of a folder that folds long manuals by itself;

[0021] Figure 3 It is a bottom oblique view of a folding machine of a long manual self-folding type;

[0022] In the figure; 1. main support, 2. material rack, 3. material taking arm, 4. primary folding entrance end, 5. upper conveyor belt, 6. lower conveyor belt, 7. secondary folding feed roller, 8. folding discharge arm. DETAILED DESCRIPTION

[0023] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.

[0024] Main support 1, material rack 2, material taking arm 3, primary folding entrance end 4, upper conveyor belt 5, lower conveyor belt 6, secondary folding feed roller 7, folding discharging arm 8.

[0025] like Figure 1 , 2 , as shown in 3;

[0026] A self-folding folding machine for long instruction manuals, the folding machine is arranged above the push feed port of a contact lens packaging machine through a main bracket 1, the main bracket 1 is a vertical bracket, a material rack 2 is obliquely arranged above the left side of the main bracket 1, a material picking arm 3 is arranged below the right outlet end of the material rack 2, the material picking arm 3 is axially connected to the main bracket 1, a combined conveyor belt is arranged on the right side of the material picking arm 3, the combined conveyor belt comprises an upper conveyor belt 5 and a lower conveyor belt 6, a conveying gap is provided between the upper conveyor belt 5 and the lower conveyor belt 6, the end of the conveying gap facing the material picking arm 3 is a primary folding inlet end 4, the outer side of the other end of the conveying gap is connected in a secondary folding assembly, the secondary folding assembly comprises a secondary folding feed roller 7 and a folding discharge arm 8, the The secondary folding feed roller 7 is parallel and flush with the other end of the conveying gap, a folding limit frame is provided on the rear side of the secondary folding feed roller 7, a folding discharge arm 8 is provided above the folding limit frame, a push feed port of the contact lens packaging machine is provided below the folding discharge arm 8, the front shape of the main bracket 1 is a transverse T-shaped plate, a longitudinal support plate is provided in the middle of the main bracket 1, a conveyor belt shaft frame is provided above the longitudinal support plate, a folding vertical frame is provided on the left side of the conveyor belt shaft frame, a conveyor belt rotating shaft is provided on the inner side of the conveyor belt shaft frame, a combined conveyor belt is provided on the inner side of the conveyor belt shaft frame, a secondary folding assembly is provided on the rear side of the right end of the main bracket 1, a material frame 2 and a material taking arm 3 are provided on the left end surface of the main bracket 1, a conveyor belt rotating shaft is provided on the right end surface of the main bracket 1, The folding vertical frame is vertically arranged at the outer side of the first folding entrance end 4 at the left end of the combined conveyor belt, the material rack 2 is a rectangular disc material rack 2, the material rack 2 is higher on the left and lower on the right and is obliquely arranged on the surface of the main bracket 1, the left and right ends of the material rack 2 are provided with openings, and the interior of the material rack 2 is provided with a plurality of tooth-shaped folding instructions, the material picking arm 3 is a suction cup type material picking arm 3, and two material picking arms 3 are provided in parallel front and back, one end of the two material picking arms 3 is connected to the main bracket 1 through a rotating shaft, and the two material picking arms 3 are arranged on both sides of the folding vertical frame, and the suction cup end of the material picking arm 3 is higher than the top of the folding vertical frame, the upper conveyor belt 5 and the lower conveyor belt 6 are combined conveyor belts that fit each other, the lower bottom surface of the upper conveyor belt 5 and the upper top surface of the lower conveyor belt 6 fit each other, and the left and right ends of the upper conveyor belt 5 are single-axis conveyor belts The rotating shaft, the middle inner side and the upper side of the upper conveyor belt 5 are both provided with a lower pressure shaft, the lower pressure shaft on the middle inner side of the upper conveyor belt 5 is simultaneously pressed downward by force with the upper side of the lower conveyor belt 6, the left end of the lower conveyor belt 6 is provided with two sets of horizontal conveyor belt rotating shafts, the middle inner side of the lower conveyor belt 6 is provided with a lower pressure shaft, the conveyor belt rotating shaft at the right end of the lower conveyor belt 6 is vertically flush with and tangent to the conveyor belt rotating shaft at the right end of the upper conveyor belt 5, the conveyor belt rotating shaft on the inner side of the left end of the lower conveyor belt 6 is vertically flush with the conveyor belt rotating shaft at the left end of the upper conveyor belt 5, the folding limit frame is in the shape of a U-shaped frame, the opening of the folding limit frame is connected to the rear surface of the main bracket 1, the position where the main bracket 1 is connected to the folding limit frame is provided with a feeding slot, and the inner side of the opening of the folding limit frame is provided with a secondary folding feed roller 7,The secondary folding feed roller 7 is a movable roller overlapped up and down, the length between the rear outlet end of the secondary folding feed roller 7 and the inner side of the folding limit frame is one third of the width of the combined conveyor belt, the folding discharge arm 8 is an electric push rod type reciprocating discharge arm, and a downward pressing folding plate is provided at the bottom movable end of the folding discharge arm 8.

[0027] Implementation examples;

[0028] Before use, put the instructions that have been pre-folded horizontally and fan-shaped into the material rack 2, and then start the device to quickly take out a single instruction manual through the suction cup-type material taking arm 3, which is arranged on both sides of the folding vertical rack, so that it can directly achieve a semi-folded arc effect when it is placed in the folding entrance end 4, and can be naturally flattened up and down after entering the conveyor belt, thereby achieving an efficient folding.

[0029] By using a double-layer combined conveyor belt, not only can the instructions be conveyed one by one, but they can also be folded and pressed directly in the conveying gap between the combined conveyor belts, thereby realizing a quick pressing operation after one fold. When the instructions are transported to the end of the secondary folding assembly, the instructions pass through the secondary folding feed roller 7, and the secondary folding feed roller 7 can quickly reinforce and flatten the previous crease again through the secondary folding feed roller 7, and can also continuously convey it, and the reciprocating folding discharge arm 8 can perform multiple longitudinal folds on the instructions after the transverse folding, thereby further reducing the instructions, and directly arranging it at the upper end of the box loading port can achieve that the folded instructions can be directly pressed into the packaging box together with the PP cup of the contact lens.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A self-folding folding machine for long instruction manuals, which is arranged above the material pushing and feeding port of a contact lens packaging machine through a main bracket, and is characterized in that: The main bracket is a vertical bracket, and a material rack is obliquely provided on the upper left side of the main bracket, and a material picking arm is provided below the right side outlet end of the material rack, and the material picking arm is axially connected to the main bracket, and a combined conveyor belt is provided on the right side of the material picking arm, and the combined conveyor belt comprises an upper conveyor belt and a lower conveyor belt, and a conveying gap is provided between the upper conveyor belt and the lower conveyor belt, and the end of the conveying gap facing the material picking arm is a primary folding entrance end, and a secondary folding component is provided on the outer side of the other end of the conveying gap in a communicating manner, and the secondary folding component comprises a secondary folding feed roller and a folding discharging arm, and the secondary folding feed roller is parallel and flush with the other end of the conveying gap, and a folding limit frame is provided on the rear side of the secondary folding feed roller, and a folding discharging arm is provided above the folding limit frame, and a push feed port of the contact lens packaging machine is provided below the folding discharging arm.

2. A self-folding folding machine for long manuals according to claim 1, characterized in that: The front shape of the main bracket is a horizontal T-shaped plate, and a longitudinal support plate is provided in the middle of the main bracket. A conveyor belt shaft frame is provided above the longitudinal support plate, a folding vertical frame is provided on the left side of the conveyor belt shaft frame, a conveyor belt rotating shaft is provided on the inner side of the conveyor belt shaft frame, and a combined conveyor belt is provided on the inner side of the conveyor belt shaft frame. The main bracket is provided with a secondary folding component from the rear side of the right end, a material rack and a material picking arm are provided on the left end surface of the main bracket, and a conveyor belt rotating shaft is provided on the right end surface of the main bracket. The folding vertical frame is vertically arranged on the outer side of the folding entrance end of the left end side of the combined conveyor belt.

3. A self-folding folding machine for long manuals according to claim 1, characterized in that: The material rack is a rectangular disc material rack, which is higher on the left and lower on the right and is obliquely arranged on the surface of the main bracket. Openings are arranged at both ends of the material rack, and a plurality of tooth-shaped folding instruction manuals are arranged inside the material rack.

4. A self-folding folding machine for long manuals according to claim 2, characterized in that: The material picking arm is a suction cup type material picking arm, and two material picking arms are arranged in parallel in front and behind. One end of the two material picking arms is connected to the main bracket through a rotating shaft. The two material picking arms are arranged on both sides of the folding vertical frame, and the suction cup end of the material picking arm is higher than the top of the folding vertical frame.

5. The self-folding folding machine for long manuals according to claim 1, characterized in that: The upper conveyor belt and the lower conveyor belt are combined conveyor belts that fit each other, the lower bottom surface of the upper conveyor belt and the upper top surface of the lower conveyor belt fit each other, the left and right ends of the upper conveyor belt are both single-axis conveyor belt rotating shafts, the middle inner side and the upper side of the upper conveyor belt are provided with lower pressure shafts, the lower pressure shaft on the middle inner side of the upper conveyor belt is simultaneously pressed down by the upper side of the lower conveyor belt, the left end of the lower conveyor belt is provided with two sets of horizontal conveyor belt rotating shafts, the middle inner side of the lower conveyor belt is provided with a lower pressure shaft, the conveyor belt rotating shaft at the right end of the lower conveyor belt is vertically flush and tangent to the conveyor belt rotating shaft at the right end of the upper conveyor belt, and the conveyor belt rotating shaft on the inner side of the left end of the lower conveyor belt is vertically flush with the conveyor belt rotating shaft at the left end of the upper conveyor belt.

6. The self-folding folding machine for long manuals according to claim 1, characterized in that: The folding limit frame is in the shape of a U-shaped frame, the opening of the folding limit frame is connected to the rear surface of the main bracket, a feed slot is provided at the position where the main bracket and the folding limit frame are connected, a secondary folding feed roller is provided on the inner side of the opening of the folding limit frame, the secondary folding feed roller is an overlapping movable roller, and the length between the rear outlet end of the secondary folding feed roller and the inner side of the folding limit frame is one third of the width of the combined conveyor belt.

7. The self-folding folding machine for long manuals according to claim 1, characterized in that: The folding discharging arm is an electric push rod type reciprocating discharging arm, and a downward pressing folding plate is provided at the bottom moving end of the folding discharging arm.